Stamping part inspection platform for continuous detection

Abstract

The utility model relates to the technical field of inspection platforms, in particular to a stamping part inspection platform for continuous detection, which comprises a support frame, an illuminating lamp, a joint motor a and an enoscope. An illuminating lamp is connected to the upper portion of the inner wall of the supporting frame through bolts, one side of the supporting frame is connected with a joint motor a through a motor base, the output end of the joint motor a penetrates through the inner wall of the supporting frame and is connected with an enoscope through screws, and the enoscope is rotationally connected to the inner wall of the supporting frame through a rotating shaft. A conveying assembly is arranged on the inner wall, away from the lower portion of the joint motor a, of the supporting frame. According to the stamping part inspection platform for continuous detection, the y electric push rod is started to extrude the synchronous belt on the edge of the stamped plate, the servo motor is started to convey the stamped plate, the stamped plate is prevented from slipping in the conveying process, and the stamping part inspection platform for continuous detection is made to stably inspect.

Description

Technical Field

[0001] This utility model relates to the field of inspection platform technology, specifically a continuous inspection platform for stamped parts. Background Technology

[0002] A stamping parts inspection platform is a device used to inspect the quality of stamped parts. It is commonly used in manufacturing, especially in the production of automotive, home appliance, and other metal parts. Its main function is to ensure that the dimensions, shape, and surface quality of stamped parts meet design requirements through physical, visual, or automated means. However, existing stamping parts inspection platforms still have certain shortcomings in use, such as…

[0003] Publication number CN213103857U proposes a continuous inspection platform for stamped parts, comprising a back plate and a base. A conveyor belt is mounted on a conveyor belt gear frame. An electric push rod is mounted in the middle of the base, and a lifting platform is fixed on the electric push rod. An inspection platform rotating shaft is mounted inside the inspection platform rotating bearing, and an inspection platform is fixed on the inspection platform rotating shaft. A lighting lamp is mounted at the bottom of the top plate. A refracting mirror is mounted in the middle of the back plate. A chuck shaft is mounted inside the chuck shaft seat, and a chuck is fixed at the end of the chuck shaft. A jaw is mounted in the chuck groove, and the chuck groove and jaw groove cooperate. An elastic pad is provided at the outer end of the jaw. The inspection platform can be height-adjustable to adapt to different inspection needs. The inspection platform can rotate around the inspection platform rotating bearing to facilitate the inspection of different parts of the stamped parts. The conveyor belt facilitates the picking up or dropping off of the stamped parts. The refracting mirror can change the light angle of the lighting lamp. The chuck can hold and rotate the stamped parts to facilitate the inspection of different planes of the stamped parts.

[0004] The aforementioned document states that stamped parts are transported to an inspection table via a conveyor belt. However, the inspection table lacks a conveying device, making it prone to slippage during transport and hindering stable inspection. Therefore, a continuous inspection platform for stamped parts is proposed to address these issues. Utility Model Content

[0005] The purpose of this invention is to provide a continuous inspection platform for stamped parts to solve the problems mentioned in the background.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a continuous inspection platform for stamped parts, comprising: a support frame, a lighting lamp, a joint motor a, and a refracting mirror;

[0007] A lighting lamp is bolted to the upper part of the inner wall of the support frame, and a joint motor a is connected to one side of the support frame via a motor mount. The output end of the joint motor a passes through the inner wall of the support frame and is connected to a refracting mirror via screws. The refracting mirror is rotatably connected to the inner wall of the support frame via a rotating shaft. A conveying assembly is provided on the inner wall of the support frame away from the joint motor a, and a cleaning assembly is provided on the inner wall of the support frame near the refracting mirror. An electric actuator x is connected through one side of the inner wall of the support frame, and the moving end of the electric actuator x is connected to a joint motor b via a motor mount. The output end of the joint motor b is connected to a clamp via screws.

[0008] The conveying assembly includes a roller that rotates through a bearing on the inner wall of a support frame located away from the joint motor a. An electric push rod z is bolted to the lower part of the inner wall of the support frame. The moving end of the electric push rod z is bolted to a joint motor c. The output end of the joint motor c is bolted to a support bracket. An electric suction cup is bolted to the inner wall of the support bracket.

[0009] Preferably, the inner wall of the support frame near the roller is connected to both the front and rear of the Y-shaped electric actuator, and the moving end of the Y-shaped electric actuator is connected to the housing by bolts.

[0010] Preferably, a servo motor is connected to the upper surface of the housing via a motor mount, and the output end of the servo motor is connected to a large synchronous pulley via screws through the inner wall of the housing. The large synchronous pulley is rotatably connected to the inner wall of the housing.

[0011] Preferably, a timing belt is engaged with the outer side of the large timing pulley, and a small timing pulley is engaged with the timing belt, the small timing pulley being rotatably connected to the inner wall of the housing.

[0012] Preferably, the impurity removal assembly includes a blower box that slides through an opening on the inner wall of a support frame near the lower part of the refracting mirror. Both sides of the blower box are bolted to connecting plates, and the back of the connecting plates is bolted to a long electric actuator, which is connected through the rear part of the inner wall of the support frame.

[0013] Preferably, a support plate is bolted to the back of the blow box, and a blower is bolted to the upper surface of the support plate.

[0014] Preferably, the air outlet of the blower is connected to an air duct by bolts, and the other end of the air duct is connected to the back of the blow box.

[0015] Preferably, a motor is connected to the lower part of the inner wall of the blow box via a motor mount, and the output end of the motor passes through the inner wall of the blow box and is connected to a brush plate via screws.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. By placing the stamped sheet on the roller, extending the Y-axis electric actuator, pressing the synchronous belt against the edge of the stamped sheet, starting the servo motor to send the stamped sheet to the support, starting the electric suction cup to hold the stamped sheet, and then extending the Z-axis electric actuator to lift the stamped sheet to prevent slippage during transport and ensure stable transport, the continuous inspection platform for stamped parts can be stably inspected.

[0018] 2. By extending the long electric actuator, place the blower box above the stamped sheet metal. Then, extend the electric actuator again to bring the stamped sheet metal into contact with the brush plate. Finally, start the blower and brush plate to sweep away and blow away impurities on the surface of the stamped sheet metal to prevent impurities from affecting the continuous inspection of the stamped parts inspection platform. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the support frame of this utility model;

[0021] Figure 3 This is a schematic diagram of the main structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the support frame of this utility model;

[0023] Figure 5 This is a three-dimensional structural diagram of the clamp of this utility model;

[0024] Figure 6 This is a three-dimensional structural diagram of the electric suction cup of this utility model;

[0025] Figure 7 This is a schematic diagram of the three-dimensional cross-sectional structure of the outer shell of this utility model;

[0026] Figure 8 This is a schematic diagram of the three-dimensional cross-sectional structure of the blowbox of this utility model.

[0027] In the diagram: 1. Support frame; 2. Lighting lamp; 3. Joint motor a; 4. Refracting mirror; 5. Conveying assembly; 501. Roller; 502. Z electric actuator; 503. Joint motor c; 504. Support bracket; 505. Electric suction cup; 506. Y electric actuator; 507. Housing; 508. Servo motor; 509. Large synchronous pulley; 510. Synchronous belt; 511. Small synchronous pulley; 6. Impurity removal assembly; 601. Pulse box; 602. Connecting plate; 603. Long electric actuator; 604. Pallet; 605. Blower; 606. Air duct; 607. Motor; 608. Brush plate; 7. X electric actuator; 8. Joint motor b; 9. Fixture. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-4 and Figure 6 This utility model provides a technical solution: a continuous inspection platform for stamped parts, comprising: a support frame 1, a lighting lamp 2, a joint motor a3, and a refracting mirror 4; the lighting lamp 2 is bolted to the upper part of the inner wall of the support frame 1, and the joint motor a3 is connected to one side of the support frame 1 via a motor base; the output end of the joint motor a3 passes through the inner wall of the support frame 1 and is screwed to the refracting mirror 4; the refracting mirror 4 is rotatably connected to the inner wall of the support frame 1 via a rotating shaft; a conveying component 5 is provided on the inner wall of the support frame 1 away from the joint motor a3; a cleaning component 6 is provided on the inner wall of the support frame 1 near the refracting mirror 4; an electric push rod 7 is connected through one side of the inner wall of the support frame 1; the moving end of the electric push rod 7 is connected to the joint motor b8 via a motor base; and the output end of the joint motor b8 is screwed to a clamp 9.

[0030] This continuous inspection platform for stamped parts starts by activating the articulated motor a3 to rotate the refracting mirror 4, which refracts light onto the area to be illuminated. The lighting lamp 2 provides illumination for inspecting the stamped sheet metal. When the support bracket 504 lifts the stamped sheet metal to the horizontal position of the fixture 9, the extended electric push rod 7 places the jaws of the fixture 9 onto the stamped sheet metal. Then, the motor on the fixture 9 is activated to rotate the bidirectional threaded rod, which in turn drives two sets of clamping plates to hold the stamped sheet metal in place. After the support bracket 504 is reset, the articulated motor b8 is activated to flip the fixture 9 and the stamped sheet metal for inspection.

[0031] exist Figure 1 , Figure 2 , Figure 4 and Figure 6 In the middle, the conveying component 5 includes a roller 501 that rotates through a bearing on the inner wall of the support frame 1 located away from the joint motor a3. A z electric push rod 502 is bolted to the lower part of the inner wall of the support frame 1. The moving end of the z electric push rod 502 is bolted to the joint motor c503. The output end of the joint motor c503 is bolted to the support bracket 504. An electric suction cup 505 is bolted through the inner wall of the support bracket 504.

[0032] This continuous inspection platform for stamped parts places the stamped sheet metal on roller 501. As the stamped sheet metal is moved, roller 501 rolls to reduce resistance. A vision camera is installed next to the lighting 2 and connected to a computer to observe whether the surface of the stamped sheet metal is intact and whether there are any cracks. At the same time, after the stamped sheet metal moves to the support 504, the electric suction cup 505 is activated to pick up the stamped sheet metal. Then, the Z-electric push rod 502 is extended to move the stamped sheet metal to a position horizontal with the fixture 9. After the X-electric push rod 7, the articulated motor b8, and the fixture 9 flip the stamped sheet metal, the Z-electric push rod 502 and the electric suction cup 505 are activated to pick up the stamped sheet metal again. Then, the Z-electric push rod 502 is shortened to place the stamped sheet metal on roller 501. The back of the stamped sheet metal is inspected before it is transported away.

[0033] exist Figure 1 and Figure 4 In the middle, the inner wall of the support frame 1 near the roller 501 is connected to the front and rear of the Y electric actuator 506, and the moving end of the Y electric actuator 506 is connected to the outer shell 507 by bolts.

[0034] The continuous inspection platform for stamped parts extends the Y-type electric actuator 506, bringing the outer shell 507 closer to the stamped sheet metal, and pressing the synchronous belt 510 onto the stamped sheet metal.

[0035] exist Figure 1 , Figure 4 and Figure 7 A servo motor 508 is connected to the upper surface of the outer casing 507 via a motor mount. The output end of the servo motor 508 passes through the inner wall of the outer casing 507 and is connected to a large synchronous pulley 509 via screws. The large synchronous pulley 509 is rotatably connected to the inner wall of the outer casing 507.

[0036] In this continuous inspection platform for stamped parts, the servo motor 508 is controlled by a servo controller. The servo controller starts the servo motor 508 to drive the large synchronous wheel 509 to rotate on the inner wall of the outer casing 507.

[0037] exist Figure 7 In the middle, the outer side of the large synchronous pulley 509 is meshed with a synchronous belt 510, and a small synchronous pulley 511 is meshed with the synchronous belt 510. The small synchronous pulley 511 is rotatably connected to the inner wall of the outer casing 507.

[0038] In this continuous inspection platform for stamped parts, the large synchronous pulley 509 drives the synchronous belt 510 to move when it rotates, and the small synchronous pulley 511 supports the synchronous belt 510. When the synchronous belt 510 comes into contact with the stamped sheet, the servo motor 508 is started to transport the stamped sheet to prevent it from slipping during movement and to ensure stable transport and stable inspection of the stamped sheet.

[0039] exist Figure 1 , Figure 2 , Figure 4 and Figure 8 In the process, the impurity removal component 6 includes a blower box 601 that slides through an opening on the inner wall of the support frame 1 near the lower part of the refracting mirror 4. Both sides of the blower box 601 are connected to connecting plates 602 by bolts. The back of the connecting plate 602 is connected to a long electric push rod 603 by bolts. The long electric push rod 603 is connected through the rear part of the inner wall of the support frame 1.

[0040] The continuous inspection platform for stamped parts extends the long electric push rod 603, pushes the connecting plate 602 to move the blow molding box 601, and moves the blow molding box 601 above the stamped sheet.

[0041] exist Figure 1 , Figure 2 , Figure 4 and Figure 8 In the middle, the back of the blow box 601 is bolted to a support plate 604, and the upper surface of the support plate 604 is bolted to a blower 605.

[0042] The continuous inspection platform for stamped parts has a pallet 604 made of lightweight hollow material. An air filter is installed at the air inlet of the blower 605 to filter out dust and other impurities in the air and prevent impurities from adhering to the impeller of the blower 605 and the inner wall of the air duct 606 and the blow box 601.

[0043] exist Figure 1 , Figure 2 , Figure 4 and Figure 8 In the middle, the air outlet end of the blower 605 is connected to the air duct 606 by bolts, and the other end of the air duct 606 is connected to the back of the blow box 601.

[0044] The continuous testing platform for stamped parts uses a blower 605 to draw in outside air, which is then sent into a blower box 601 through a duct 606 and blown out through a hole at the bottom of the blower box 601 to remove debris, dust, and other impurities from the surface of the stamped sheet.

[0045] exist Figure 8 In the middle, a motor 607 is connected to the lower inner wall of the blow box 601 via a motor base, and the output end of the motor 607 passes through the inner wall of the blow box 601 and is connected to a brush plate 608 via screws.

[0046] If there are some strongly adhering impurities in this continuous inspection platform for stamped parts that cannot be blown off, the electric push rod 502 is extended to bring the stamped sheet into contact with the brush plate 608. The motor 607 is started to drive the brush plate 608 to rotate, cleaning the stamped sheet and preventing debris, dust and other impurities from affecting the inspection of the stamped sheet.

[0047] In summary: When using this continuous inspection stamping parts inspection platform, firstly, the stamped sheet metal is placed on roller 501. The Y-axis electric actuator 506 is extended, pressing the synchronous belt 510 against the edge of the stamped sheet metal. The servo motor 508 is activated to send the stamped sheet metal onto the support bracket 504. The joint motor a3 is activated to adjust the position of the refracting mirror 4, refracting the light emitted by the illumination lamp 2 onto the stamped sheet metal above the support bracket 504 to inspect whether the stamped sheet metal is intact and has cracks. The electric suction cup 505 is activated to hold the stamped sheet metal. Then, the Y-axis electric actuator 506 is shortened to release the pressure on the stamped sheet metal. Next, the Z-axis electric actuator 502 is extended to lift the stamped sheet metal and place it against the clamp 9. At this point, the next set of stamped sheet metal is placed on roller 501. The x-electric push rod 7 and clamp 9 are activated to hold the stamped sheet metal. Then, the z-electric push rod 502 is shortened to reset the support bracket 504. The joint motor b8 is then activated to flip the stamped sheet metal. The z-electric push rod 502 is then extended to re-adhere the stamped sheet metal with the electric suction cup 505. The z-electric push rod 502 is then shortened to place the stamped sheet metal back on roller 501 and the electric suction cup 505 is turned off. The y-electric push rod 506 is activated to abut the synchronous belt 510 against the stamped sheet metal. The servo motor 508 is then activated to transport the stamped sheet metal away. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0048] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A continuous inspection platform for stamped parts, comprising: The supporting frame (1), the lighting lamp (2), the joint motor a (3) and the refracting mirror (4) are characterized in that; A lighting lamp (2) is bolted to the upper part of the inner wall of the support frame (1), and a joint motor a (3) is connected to one side of the support frame (1) via a motor base. The output end of the joint motor a (3) passes through the inner wall of the support frame (1) and is connected to a refracting mirror (4) via screws. The refracting mirror (4) is rotatably connected to the inner wall of the support frame (1) via a rotating shaft. A conveying assembly (5) is provided on the inner wall of the support frame (1) away from the joint motor a (3). A cleaning assembly (6) is provided on the inner wall of the support frame (1) near the refracting mirror (4). An x-electric push rod (7) is connected through one side of the inner wall of the support frame (1). The moving end of the x-electric push rod (7) is connected to a joint motor b (8) via a motor base. The output end of the joint motor b (8) is connected to a clamp (9) via screws. The conveying assembly (5) includes a roller (501) that rotates through a bearing on the inner wall of a support frame (1) located away from the joint motor a (3). A z-electric push rod (502) is bolted to the lower part of the inner wall of the support frame (1). A joint motor c (503) is bolted to the moving end of the z-electric push rod (502). A support bracket (504) is bolted to the output end of the joint motor c (503). An electric suction cup (505) is bolted to the inner wall of the support bracket (504).

2. The continuous inspection platform for stamped parts according to claim 1, characterized in that: The front and rear parts of the inner wall of the support frame (1) near the roller (501) are connected by a y-electric actuator (506), and the moving end of the y-electric actuator (506) is connected to the outer shell (507) by bolts.

3. The continuous inspection platform for stamped parts according to claim 2, characterized in that: The upper surface of the housing (507) is connected to a servo motor (508) via a motor mount. The output end of the servo motor (508) passes through the inner wall of the housing (507) and is connected to a large synchronous pulley (509) via screws. The large synchronous pulley (509) is rotatably connected to the inner wall of the housing (507).

4. The continuous inspection platform for stamped parts according to claim 3, characterized in that: The outer side of the large synchronous pulley (509) is engaged with a synchronous belt (510), and a small synchronous pulley (511) is engaged with the synchronous belt (510). The small synchronous pulley (511) is rotatably connected to the inner wall of the outer casing (507).

5. The continuous inspection platform for stamped parts according to claim 1, characterized in that: The impurity removal component (6) includes a blower box (601) that slides through an opening on the inner wall of a support frame (1) near the refracting mirror (4). Both sides of the blower box (601) are connected to connecting plates (602) by bolts. The back of the connecting plate (602) is connected to a long electric push rod (603) by bolts. The long electric push rod (603) is connected through the rear part of the inner wall of the support frame (1).

6. The continuous inspection platform for stamped parts according to claim 5, characterized in that: The back of the blow box (601) is bolted to a support plate (604), and the upper surface of the support plate (604) is bolted to a blower (605).

7. The continuous inspection platform for stamped parts according to claim 6, characterized in that: The blower (605) has an air duct (606) bolted to its outlet end, and the other end of the air duct (606) is connected to the back of the blow box (601).

8. The continuous inspection platform for stamped parts according to claim 5, characterized in that: A motor (607) is connected to the lower inner wall of the blow box (601) via a motor mount. The output end of the motor (607) passes through the inner wall of the blow box (601) and is connected to a brush plate (608) via screws.

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