Temperature and pressure collection safety integrated busbar
By integrating the temperature and pressure sampling circuits and fuses into the test board, the problems of time-consuming and costly welding in the existing technology are solved, and efficient and low-cost busbar replacement and maintenance are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU NUORAN PRECISION MASCH CO LTD
- Filing Date
- 2025-03-20
- Publication Date
- 2026-04-17
AI Technical Summary
The welding process for existing integrated busbars for temperature and pressure sensing is time-consuming and costly, and replacement requires simultaneous replacement of the test tank and nickel sheet, resulting in low efficiency.
Design a temperature and pressure sampling integrated busbar with fuse. The test board integrates two test lines for temperature and pressure sampling and the fuse. The connection method is snap-fit, which avoids the welding step and simplifies the production and maintenance process.
It reduces production time and costs, improves replacement efficiency, simplifies maintenance processes, and reduces the risk of solder joint residue.
Smart Images

Figure CN224138481U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy technology, specifically to an integrated busbar for temperature and pressure sensing and protection. Background Technology
[0002] A temperature and pressure sensing integrated busbar typically includes components such as a support plate, test pieces, and test tanks. The test pieces are electrically connected to the test tanks and are used to collect the voltage and temperature signals of the battery. Currently, the test pieces are connected to the test tanks via pressure sensing nickel plates and temperature sensing nickel plates, and then two lines are led out to connect to the fuse. The fuse is welded to the base plate, and the support plate provides support for the busbar.
[0003] However, in current battery testing, multiple power sources are installed on the busbar, and the voltage and temperature sampling nickel plates also need to be welded into the test tank. Welding is not only time-consuming, but also requires replacing both the test tank and the nickel plates at the same time, resulting in high costs and low efficiency. In addition, fuses also need to be welded, which is costly, and the replacement requires resoldering, leading to solder residue.
[0004] Therefore, we urgently need an integrated busbar for temperature and pressure sensing and protection. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of existing technologies by providing an integrated busbar for temperature and pressure sensing, which to some extent solves the problems of low efficiency and high cost.
[0006] This application provides an integrated busbar for temperature and pressure sensing and protection, used to realize the functions of temperature and pressure sensing of storage batteries, including:
[0007] A support plate, wherein multiple sets of test slots are provided on the support plate;
[0008] The transmission unit is located on one side of the test slot;
[0009] The test piece includes a conductive plate and a test plate, which are snapped together. The conductive plate is connected to the test slot, and the test plate is connected to the transmission unit.
[0010] The test board detects the voltage and temperature of the battery under test.
[0011] Preferably, the test slot includes:
[0012] Groove;
[0013] A nickel plate is disposed within the groove and connected to the conductive plate; wherein...
[0014] The nickel plate has a first slot, and the test piece can be secured to the nickel plate through the first slot.
[0015] Preferably, a notch is provided on one side of the groove, and the notch is provided on one side of the test piece to avoid the connection between the test piece and the transmission unit.
[0016] Preferably, the conductive plate comprises:
[0017] Conductive plate body;
[0018] The first connector is disposed on the conductive plate body and is used to connect the test plate.
[0019] The second connector is disposed on the conductive plate body, and the first connector and the second connector are disposed on different sides. The second connector is used to connect the nickel plate.
[0020] The protrusion is provided on the conductive plate body, and the protrusion is located at one end relative to the first connector and close to the nickel plate.
[0021] Preferably, the test board includes:
[0022] Test board body;
[0023] A temperature sensor is disposed on the main body of the test plate;
[0024] Temperature output terminal, the temperature output terminal is disposed on the test board body, and the temperature output terminal is electrically connected to the temperature sensing element;
[0025] The second card slot is located on the main body of the test board;
[0026] A voltage output terminal is located on the main body of the test board and is electrically connected to the second slot.
[0027] A blocking element is disposed between the voltage output terminal and the card slot.
[0028] Preferably, the transmission section is electrically connected to the temperature output terminal and the voltage output terminal, respectively.
[0029] The beneficial effects of this utility model are as follows: In the technical solution of this utility model, the two test lines for temperature and pressure sampling, as well as the fuse, are integrated into the test board, which avoids the step of welding the information acquisition port to the test piece, reducing production time and cost. Moreover, the test board and the conductive plate are connected by a snap-fit, which makes separation convenient and reduces time and effort during maintenance and replacement. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the integrated busbar for temperature and pressure sensing protection according to an embodiment of the present utility model;
[0031] Figure 2 This is a schematic diagram of the test piece structure according to an embodiment of the present utility model;
[0032] Figure 3 This is a bottom view of the test piece in an embodiment of the present invention.
[0033] Figure 4 This is a side view of the test piece according to an embodiment of the present invention;
[0034] In the picture,
[0035] 1. Test slot; 11. Nickel plate; 111. First slot; 12. Notch;
[0036] 2. Transmission Department;
[0037] 3. Test piece; 31. Conductive plate; 311. Protrusion; 312. First connector; 313. Second connector; 32. Test board; 321. Second slot; 322. Voltage output terminal; 323. Temperature sensing element; 324. Temperature output terminal. Detailed Implementation
[0038] The technical solutions of this application will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0039] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0040] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0041] Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed in this application.
[0042] like Figure 1 As shown, an integrated busbar for temperature and pressure sensing includes a support plate, a test slot 1, a transmission unit 2, and a test piece 3. Multiple test slots 1 are provided on the support plate and are evenly distributed on both sides of the support plate. The battery under test is placed in the test slot 1, and the test piece 3 is clipped into the test slot 1. The test piece 3 achieves electrical connection with the battery under test through the test slot 1. The test piece 3 can detect the voltage and surface temperature of the battery under test and transmit the detection data to the transmission unit 2.
[0043] Specifically, the test groove 1 includes a groove, a nickel plate 11 and a notch 12. The nickel plate 11 is provided with a first slot 111. The nickel plate 11 is located in the groove, and the battery to be tested is located on the nickel plate 11. The battery to be tested is connected to the nickel plate 11. The notch 12 is located on the side of the groove near the transmission part 2.
[0044] like Figure 2 , Figure 3 and Figure 4 As shown, the test piece 3 includes a conductive plate 31 and a test plate 32. The conductive plate 31 includes a conductive body, a protrusion 311, a first connector 312, and a second connector 313. The first connector 312 and the second connector 313 are respectively disposed on the upper and lower surfaces of the conductive body. The protrusion 311 is disposed on the side of the conductive body near the second connector 313. The second connector 313 can be locked in the first slot 111. At the same time, the protrusion 311 is in contact with the conductive body. The test plate 32 includes a test piece body, a second slot 321, a voltage output terminal 322, a temperature sensor 323, and a temperature output terminal 324. The second slot 321 and the voltage output terminal 322 are disposed on the test plate 321. On the main body of the test piece, the second slot 321 is connected to the voltage output terminal 322 through an internal circuit, and a fuse is connected in series on the circuit connecting the two. The temperature sensor 323 is located on the main body of the test piece and is connected to the temperature output terminal 324 through an internal circuit. The first connector 312 can be inserted into the second slot 321. The second slot 321 is connected to the conductive plate 31 through the first connector 312. The voltage output terminal 322 and the temperature output terminal 324 are connected to the transmission unit to output voltage and temperature signals. It should be noted that the main body of the test piece is a PCB board, and the temperature sensor 323 is a temperature-sensing resistor, both of which are commercially available parts and will not be explained further.
[0045] In summary, the battery under test is placed in the test slot 1, and the battery under test is connected to the test slot 1, that is, the battery under test is connected to the nickel plate 11. The test piece 3 is clamped onto the first slot 111 of the nickel plate 11 through the second connector 313. At the same time, the protrusion 312 on the conductive plate 31 abuts against the nickel plate 11, and the nickel plate 11 is connected to the conductive plate 31, that is, the battery under test is connected to the conductive plate 31. The conductive plate 31 is connected to the test plate 32 through the first connector 312. That is, the battery under test transmits electrical signals to the test plate 32 through the nickel plate 11 and the conductive plate 312, and provides them to the voltage output terminal. The fuse is etched on the test plate 32. At the same time, the test plate 32 is provided with a temperature sensing resistor. When the test plate 32 is close to the battery under test, it can sense the surrounding temperature and convert it into an electrical signal, which is transmitted to the temperature output terminal 324. The voltage output terminal 322 and the temperature output terminal 324 are connected to the transmission unit to output voltage and temperature signals.
[0046] The above description is only a preferred embodiment of the temperature and pressure sensing integrated busbar disclosed in this utility model. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of this utility model, and these all fall within the protection scope of this utility model.
Claims
1. A temperature and pressure sampling fuse integrated busbar for realizing temperature and pressure sampling functions of a storage battery, characterized in that, include: A support plate, wherein multiple sets of test slots are provided on the support plate; The transmission unit is located on one side of the test slot; The test piece includes a conductive plate and a test plate, the conductive plate and the test plate are snapped together, the conductive plate is connected to the test slot, and the test plate is connected to the transmission unit; in The test board is used to detect the voltage and temperature of the battery under test.
2. The temperature and pressure monitoring fuse integrated busbar according to claim 1, wherein, The test slot includes: Groove; A nickel plate is disposed within the groove and connected to the conductive plate; wherein... The nickel plate has a first slot, through which the test piece can be secured to the nickel plate.
3. The temperature and pressure monitoring fuse integrated busbar according to claim 2, characterized in that, A notch is provided on one side of the groove, and the notch is located on one side of the test piece to avoid connecting the test piece and the transmission unit.
4. The integrated busbar for temperature and pressure sensing as described in claim 3, characterized in that, The conductive plate includes: Conductive plate body; The first connector is disposed on the conductive plate body and is used to connect the test plate. The second connector is disposed on the conductive plate body, and the first connector and the second connector are disposed on different sides. The second connector is used to connect the nickel plate. The protrusion is provided on the conductive plate body, and the protrusion is located at one end relative to the first connector and close to the nickel plate.
5. The temperature and pressure monitoring fuse integrated busbar according to claim 4, characterized in that, The test board includes: Test board body; A temperature sensor is disposed on the main body of the test plate; Temperature output terminal, the temperature output terminal is disposed on the test board body, and the temperature output terminal is electrically connected to the temperature sensing element; The second card slot is located on the main body of the test board; A voltage output terminal is located on the main body of the test board and is electrically connected to the second slot. A blocking element is disposed between the voltage output terminal and the card slot.
6. The temperature and pressure monitoring fuse integrated busbar of claim 5, wherein, The transmission section is electrically connected to the temperature output terminal and the voltage output terminal, respectively.