Electrical installation assembly and battery pack
By employing an electrical mounting assembly consisting of two mounting plates positioned differently within the battery pack, the problem of low space utilization caused by a single arrangement of electrical components is solved, achieving efficient utilization of the internal space of the battery pack.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU PYLON BATTERY CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-17
AI Technical Summary
The current battery packs have a single arrangement of electrical components, resulting in low space utilization.
An electrical mounting assembly consisting of two mounting plates in different orientations is used. Electrical components can be arranged on the two mounting plates according to the actual situation, including horizontal and vertical mounting plates.
By rationally arranging electrical components, the space utilization rate of the battery pack has been greatly improved.
Smart Images

Figure CN224139286U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of battery technology, and in particular to an electrical mounting assembly and battery pack. Background Technology
[0002] Currently, battery packs contain electrical component mounting plates, which are mostly located between the end of the battery module and the inner wall of the housing. These mounting plates are typically placed either horizontally or vertically, resulting in all electrical components being arranged either horizontally or vertically. This single arrangement method reduces the space utilization rate inside the battery pack. Utility Model Content
[0003] The purpose of this application is to provide an electrical installation assembly and battery pack, which to some extent solves the technical problem that in the prior art, the electrical component mounting plates inside the battery pack are mostly placed horizontally or vertically, which leads to the electrical components being arranged entirely horizontally or vertically. This single arrangement method reduces the space utilization rate inside the battery pack.
[0004] This application provides an electrical mounting assembly, including: a first mounting member, a second mounting member, a first electrical element, and a second electrical element; wherein the second mounting member is mounted on the first mounting member, and the second mounting member and the first mounting member are placed in different orientations; the first electrical element is mounted on the first mounting member, and the second electrical element is mounted on the second mounting member.
[0005] In the above technical solution, the first electrical component is further detachably connected to the first mounting component.
[0006] In any of the above technical solutions, the first mounting member is further provided with a first stud, wherein at least a portion of the first electrical component is provided with a first threaded hole, and the first stud is detachably mounted in the first threaded hole.
[0007] The first mounting member has a first mounting hole, and at least a portion of the first electrical component has a second mounting hole. The electrical mounting assembly further includes a first fastening member, which is installed in the first mounting hole and the second mounting hole for detachably fixing the first electrical component to the first mounting member.
[0008] In any of the above technical solutions, the electrical installation assembly further includes a wire tie, and the wire tie is installed on the second installation member.
[0009] In any of the above technical solutions, the second mounting member is further provided with a second stud, wherein at least a portion of the second electrical component is provided with a second through hole, and the second stud is detachably mounted in the second through hole and fixed by a second nut;
[0010] The second mounting member has a third mounting hole, and at least a portion of the second electrical component has a fourth mounting hole. The electrical mounting assembly further includes a second fastening member, which is installed in the third and fourth mounting holes for detachably securing the second electrical component to the second mounting member.
[0011] In any of the above technical solutions, the first mounting component further includes a first plate, a second plate, a third plate, and a fourth plate connected in sequence; wherein the second plate is arranged along a first preset direction; along the first preset direction, the first plate and the third plate are respectively arranged on opposite sides of the second plate and perpendicular to the second plate, and the first plate and the third plate extend in opposite directions; the fourth plate is perpendicular to the third plate; the first plate is used to abut and connect with a first target location, and the third plate is used to abut and connect with a second target location.
[0012] In any of the above technical solutions, the second mounting component further includes a second main board body and an L-shaped support plate and a bottom support plate connected to the second main board body; wherein, the L-shaped support plates are provided on both sides of the second main board body along its length direction, and the openings of the L-shaped support plates are arranged opposite to each other; the bottom support plate is provided on one side of the bottom of the second main board body.
[0013] In any of the above technical solutions, the second mounting component is further detachably connected to the first mounting component via a second fastening component.
[0014] In any of the above technical solutions, one of the plurality of second electrical components is an aerosol fire extinguishing component, and the other of the plurality of second electrical components is a battery management system, and the aerosol fire extinguishing component and the battery management system are respectively disposed on both sides of the second mounting component along its width direction.
[0015] In any of the above technical solutions, the first mounting member is placed horizontally, and the second mounting member is placed vertically.
[0016] This application also provides a battery pack, including a housing, a battery module, and the electrical mounting assembly described in any of the above technical solutions, wherein the battery module and the electrical mounting assembly are both installed within the housing. Therefore, all the beneficial technical effects of this electrical mounting assembly are not elaborated here.
[0017] In the above technical solution, the outer wall of the box body is further provided with a lifting part, and the lifting part is provided with a lifting hole; the lifting part is a hollow shell structure formed by bending and assembling a flat plate, and the side of the lifting part near the box body is provided with an avoidance notch.
[0018] In any of the above technical solutions, the housing further includes an upper housing and a lower housing, both of which have flanges, and the flanges of the upper housing and the lower housing are detachably connected by a second auxiliary fastening member; the battery pack also includes a sealing ring, and the sealing ring is compressed between the flanges of the upper housing and the lower housing.
[0019] In any of the above technical solutions, the battery module further includes a cell assembly and two end plates; wherein, along the length direction of the cell assembly, the two end plates are respectively disposed at both ends of the cell assembly; each end plate includes a main body connected to it and a first mounting part, and the first mounting part is disposed on the side of the main body opposite to the cell assembly, and a second mounting part is formed on the inner bottom wall of the housing, and the first mounting part and the second mounting part are detachably connected by a first auxiliary fastening member.
[0020] In any of the above technical solutions, the first mounting portion is further provided with an oblong hole extending along the length direction of the battery module, the second mounting portion is provided with a threaded circular hole, and the first auxiliary fastening member is sequentially installed in the oblong hole and the threaded circular hole.
[0021] In any of the above technical solutions, a limiting protrusion is further formed on the side of the main board away from the cell assembly, and the limiting protrusion extends along the height direction of the end plate; the battery module also includes a strap, the cell assembly and the end plate are fixed together by the strap wrapped around their outer periphery in the vertical direction, and the strap is limited between the first mounting part and the limiting protrusion along the length direction of the main board.
[0022] In any of the above technical solutions, the number of the first mounting parts is multiple, and they are arranged sequentially from top to bottom along the height direction of the end plate, and the lowest first mounting part and the second mounting part abut against each other along the height direction of the end plate.
[0023] In any of the above technical solutions, the motherboard body further includes multiple flat plates and multiple U-shaped plates, and the flat plates and the U-shaped plates are sequentially and alternately arranged and connected along the length direction of the end plate.
[0024] In any of the above technical solutions, the motherboard body is further formed by bending.
[0025] In any of the above technical solutions, the first mounting part is a structure formed by bending a flat plate, and the projection of the first mounting part along the stacking direction of the battery cell assembly is U-shaped.
[0026] In any of the above technical solutions, the first mounting part is further connected to the motherboard body by welding.
[0027] Compared with the prior art, the beneficial effects of this application are as follows:
[0028] This application provides a novel electrical mounting assembly consisting of two mounting plates positioned at different angles. Electrical components can be arranged on the two mounting plates according to actual conditions. For example, electrical components with smaller length and width but larger height can be arranged on a horizontally placed mounting plate, while electrical components with larger length and / or width but smaller height can be arranged on a vertically placed mounting plate. It can be seen that by rationally arranging electrical components on two mounting plates with different angles, the space utilization rate is greatly improved. Attached Figure Description
[0029] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0030] Figure 1 This is a schematic diagram of the structure of the electrical installation assembly provided in the embodiments of this application;
[0031] Figure 2 This is another structural schematic diagram of the electrical installation assembly provided in the embodiments of this application;
[0032] Figure 3 Another structural schematic diagram of the electrical installation assembly provided in the embodiments of this application;
[0033] Figure 4 This is a partial structural schematic diagram of the electrical installation assembly provided in the embodiments of this application;
[0034] Figure 5This is a schematic diagram of the structure of the first mounting component provided in an embodiment of this application;
[0035] Figure 6 This is a schematic diagram of the structure of the second mounting component provided in an embodiment of this application;
[0036] Figure 7 This is another structural schematic diagram of the second mounting component provided in the embodiments of this application;
[0037] Figure 8 This is an assembly drawing of the electrical installation components and the lower housing provided in an embodiment of this application;
[0038] Figure 9 This is another assembly drawing of the electrical installation components and the lower housing provided in the embodiments of this application;
[0039] Figure 10 This is another assembly drawing of the electrical installation components and the lower housing provided in the embodiments of this application;
[0040] Figure 11 This is an assembly drawing of the battery module and the lower housing provided in an embodiment of this application;
[0041] Figure 12 for Figure 11 A magnified structural diagram at point A;
[0042] Figure 13 This is a schematic diagram of the end plate provided in an embodiment of this application;
[0043] Figure 14 This is another structural schematic diagram of the end plate provided in an embodiment of this application;
[0044] Figure 15 This is a schematic diagram of the lower housing provided in an embodiment of this application;
[0045] Figure 16 for Figure 15 A magnified structural diagram at point B;
[0046] Figure 17 This is a schematic diagram of the hoisting unit provided in an embodiment of this application;
[0047] Figure 18 An exploded view of the battery pack provided in an embodiment of this application;
[0048] Figure 19 This is a schematic diagram of the battery pack provided in an embodiment of this application.
[0049] Figure label:
[0050] 1-First mounting component, 11-First plate, 12-Second plate, 13-Third plate, 14-Fourth plate, 15-First stud, 16-First mounting hole, 2-Second mounting component, 21-Second main plate, 22-L-shaped support plate, 23-Bottom support plate, 24-Second stud, 25-Second nut, 3-First electrical component, 4-Second electrical component, 41-Aerosol extinguishing component, 5-Wire tie, 6-First fastening component, 10-Electrical mounting assembly, 30-Battery module, 301-Cell assembly, 302-End plate, 30 21-Main board body, 30211-Flat plate, 30212-U-shaped plate, 3022-First mounting part, 30221-First flat plate, 30222-Second flat plate, 30223-Third flat plate, 3023-Oval hole, 3024-Limiting protrusion, 303-Binding strap, 40-Box body, 401-Upper box body, 402-Lower box body, 4021-Second mounting part, 40211-Threaded round hole, 403-Flange, 50-Lifting part, 501-Lifting hole, 502-Avoidance notch, 60-Sealing ring, 70-First auxiliary fastening component. Detailed Implementation
[0051] The technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this application, but not all embodiments.
[0052] The components of the embodiments of this application described and shown in the accompanying drawings can be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of this application provided in the drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application.
[0053] Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0054] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0055] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0056] The following reference Figures 1 to 19 This application describes electrical mounting components and battery packs according to some embodiments.
[0057] Example 1
[0058] See Figures 1 to 10 As shown, an embodiment of this application provides an electrical mounting assembly 10, including: a first mounting member 1, a second mounting member 2, a first electrical component 3, and a second electrical component 4; wherein, the second mounting member 2 is mounted on the first mounting member 1, and the second mounting member 2 and the first mounting member 1 are placed in different orientations; the first electrical component 3 is mounted on the first mounting member 1, and the second electrical component 4 is mounted on the second mounting member 2.
[0059] As can be seen from the structure described above, this application provides a novel electrical mounting assembly 10, which consists of two mounting plates with different orientations. Electrical components can be arranged on the two mounting plates according to actual conditions. For example, electrical components with smaller length and width but larger height can be arranged on the horizontally placed mounting plate, while electrical components with larger length and / or width but smaller height can be arranged on the vertically placed mounting plate. It can be seen that by rationally arranging electrical components on two mounting plates with different orientations, the space utilization rate is greatly improved.
[0060] Furthermore, preferably, the first mounting component 1 can be placed horizontally as a whole, and the second mounting component 2 can be placed vertically as a whole. It should be noted that the horizontal or vertical placement mentioned here refers to the overall placement of the first mounting component 1 and the second mounting component 2; their individual structures can be arranged in other directions according to actual needs. In addition, it should be noted that the first mounting component 1 and the second mounting component 2 can also be placed in other directions, specifically selected according to actual needs. For example, the first mounting component 1 can be placed in a direction inclined relative to the horizontal direction, and the second mounting component 2 can be placed in a direction inclined relative to the vertical direction, etc.
[0061] In this embodiment, preferably, as follows: Figure 1 As shown, the first electrical component 3 is detachably connected to the first mounting component 1.
[0062] As can be seen from the structure described above, the first electrical component 3 and the first mounting component 1 are connected in a detachable manner, which facilitates disassembly, maintenance or replacement in the future.
[0063] In this embodiment, preferably, as follows: Figure 5 As shown, the first mounting member 1 has a first stud 15, and a portion of the first electrical component 3 has a first threaded hole, and the first stud 15 is detachably mounted in the first threaded hole;
[0064] The first mounting member 1 has a first mounting hole 16, and another part of the first electrical component 3 has a second mounting hole. The electrical mounting assembly 10 also includes a first fastening member 6, such as a screw or bolt, and the first fastening member 6 is installed in the first mounting hole 16 and the second mounting hole for detachably fixing the first electrical component 3 to the first mounting member 1.
[0065] As can be seen from the structure described above, the first electrical component 3 and the first mounting component 1 are connected by threads, which makes installation and disassembly easier. Moreover, the structure is simple, stable, and has a long service life. In particular, for the assembly structure of the first electrical component 3 and the first mounting component 1 through the first stud 15 and the first threaded hole, the first stud 15 can also play a positioning role, improve the assembly accuracy, and make operation easier. It also avoids the problem that when bolts are used, the bolts need to penetrate both sides of the first mounting component 1, thereby affecting the installation of the first electrical component 3 on the other side.
[0066] It should be noted that, not limited to the above structure, all the first electrical components 3 on the first mounting component 1 can be connected to the first mounting component 1 through the assembly structure of the first stud 15 and the first threaded hole, or all the first electrical components 3 on the first mounting component 1 can be connected to the first mounting component 1 through the assembly structure of the first mounting hole 16, the second mounting hole and the first fastening component 6.
[0067] In addition, it should be noted that the first electrical component 3 and the first mounting component 1 are not limited to being connected by threads, but can also be connected by snap-fit or welding, etc.
[0068] In this embodiment, preferably, as follows: Figure 1 and Figure 2 As shown, the electrical installation assembly 10 also includes a wire tie 5, which is mounted on the second installation member 2.
[0069] As can be seen from the structure described above, the wire harness is tied together with five wire clips to prevent the wire harness from becoming tangled and to improve the safety and reliability of the battery pack.
[0070] Furthermore, preferably, the wire tie 5 is disposed on the top of the second mounting member 2. Of course, it is not limited to this and can also be disposed in other positions.
[0071] Furthermore, preferably, there are multiple wire ties 5, which are arranged sequentially at intervals along the length of the second mounting member 2.
[0072] In this embodiment, preferably, as follows: Figure 6 and Figure 7 As shown, the second mounting member 2 is formed with a second stud 24, wherein at least a portion of the second electrical component 4 is formed with a second through hole, and the second stud 24 is detachably mounted in the second through hole and fixed by a second nut 25;
[0073] The second mounting member 2 has a third mounting hole, and at least a portion of the second electrical component 4 has a fourth mounting hole. The electrical mounting assembly 10 also includes a second fastening member, which is installed in the third and fourth mounting holes for detachably fixing the second electrical component 4 to the second mounting member 2.
[0074] As can be seen from the structure described above, the second electrical component 4 and the second mounting component 2 are connected by threads, which makes installation and disassembly easier. Moreover, the structure is simple, stable, and has a long service life. In particular, for the assembly structure of the second electrical component 4 and the second mounting component 2 through the second stud 24 and the second through hole, the second stud 24 can also play a positioning role, improve the assembly accuracy, and make operation easier. It also avoids the problem that when bolts are used, the bolts need to penetrate both sides of the second mounting component 2, thereby affecting the installation of the second electrical component 4 on the other side.
[0075] It should be noted that, not limited to the above structure, all the second electrical components 4 on the second mounting member 2 can be connected to the second mounting member 2 through the assembly structure of the second stud 24 and the second through hole, or all the second electrical components 4 on the second mounting member 2 can be connected to the second mounting member 2 through the assembly structure of the third mounting hole, the fourth mounting hole and the second fastening member.
[0076] In addition, it should be noted that the second electrical component 4 and the second mounting component 2 are not limited to being connected by threads, but can also be connected by snap-fit or welding, etc.
[0077] In this embodiment, preferably, as follows: Figure 1 As shown, one of the multiple second electrical components 4 is an aerosol fire extinguishing component 41. Preferably, the aerosol fire extinguishing component 41 is disposed on the side of the second mounting component 2 near the battery module 30. Of course, it is not limited to this. The aerosol fire extinguishing component 41 can also be disposed on the opposite side of the second mounting component 2, depending on the actual needs.
[0078] As can be seen from the structure described above, when a fire breaks out inside the battery pack, the aerosol fire extinguishing component 41 plays a role in extinguishing the fire, thereby improving the safety and reliability of the battery pack. It should be noted that the aerosol fire extinguishing component 41 is a commonly used structure in the prior art, and will not be described in detail here.
[0079] Furthermore, preferably, the aerosol fire extinguishing component 41 is provided with an ear plate, the ear plate having the aforementioned second through hole and cooperating with the aforementioned second stud 24, and can be locked by the second nut 25. Of course, the connection structure is not limited to this, and can be selected according to actual needs.
[0080] Furthermore, preferably, the second electrical component 4 installed on the side of the second mounting member 2 away from the battery module 30 is a battery management system. Of course, it is not limited to this. Other types of electrical components may also be installed on the side of the second mounting member 2 away from the battery module 30. In addition, the battery management system and the aforementioned aerosol fire extinguishing component 41 may be interchanged.
[0081] Furthermore, preferably, the battery management system and the second mounting member 2 can be connected together via the aforementioned third mounting hole, fourth mounting hole, and second fastening member, etc. Of course, this is not the only possibility.
[0082] It should be noted that an aerosol fire extinguishing component 41 and / or a battery management system may also be installed on the first installation component 1, depending on actual needs.
[0083] In this embodiment, preferably, as follows: Figure 3 As shown, the first mounting component 1 includes a first plate 11, a second plate 12, a third plate 13 and a fourth plate 14 connected in sequence; wherein, the second plate 12 is arranged along a first preset direction;
[0084] Along the first preset direction, the first plate 11 and the third plate 13 are respectively disposed on opposite sides of the second plate 12 and are disposed perpendicular to the second plate 12, and the first plate 11 and the third plate 13 extend in opposite directions.
[0085] The fourth plate 14 is arranged perpendicularly to the third plate 13; the first plate 11 is used to abut and connect with the first target site, and the third plate 13 is used to abut and connect with the second target site.
[0086] As can be seen from the structure described above, the first plate 11 and the third plate 13 can be connected to the first target location, such as the side wall of the housing 40, and the second target location, such as the bottom wall of the housing 40, respectively, for example, by welding or bolting, thereby providing a firm support for the first mounting component 1 and making it more stable; the main plate 3021 provides an installation position for the second mounting component 2; the third plate 13 serves to connect the second plate 12 and the fourth plate 14, that is, to act as a transition.
[0087] Furthermore, preferably, the first plate 11, the second plate 12, the third plate 13, and the fourth plate 14 are an integral structure.
[0088] Furthermore, preferably, in actual use, the second plate 12 and the fourth plate 14 are both parallel to the second target location, and the first plate 11 and the third plate 13 are both parallel to the first target location. Preferably, the first target location and the second target location are perpendicular to each other. Of course, this is not the only possible arrangement.
[0089] In this embodiment, preferably, as follows: Figure 6 and Figure 7 As shown, the second mounting component 2 includes a second main board body 21 and an L-shaped support plate 22 and a bottom support plate 23 connected to the second main board body 21; wherein, the second main board body 21 is provided with L-shaped support plates 22 on both sides along its length direction, and the openings of the L-shaped support plates 22 are arranged opposite to each other; the bottom support plate 23 is provided on one side of the bottom of the second main board body 21.
[0090] As can be seen from the structure described above, the L-shaped support plates 22 on both sides and the bottom support plate 23 at the bottom both serve to support the second main body 21, making it more stable and firm. Moreover, the L-shaped support plates 22 on both sides and the bottom support plate 23 at the bottom can also abut against the first mounting component 1 and be connected by screws or bolts.
[0091] Furthermore, preferably, the second main board body 21, the L-shaped support plate 22 and the bottom support plate 23 are an integral structure, but of course, it is not limited to this.
[0092] In this embodiment, preferably, the second mounting member 2 and the first mounting member 1 are detachably connected by a third fastening member, such as a screw or bolt (not shown in the figure). This is a detachable connection method, which facilitates installation and disassembly, and is especially convenient for later disassembly, maintenance, or replacement. Of course, it is not limited to this; the second mounting member 2 and the first mounting member 1 can also be connected by welding or other methods.
[0093] Example 2
[0094] See Figures 11 to 19As shown, Embodiment 2 of this application also provides a battery pack, including a housing 40, a battery module 30, and the electrical mounting assembly 10 described in Embodiment 1 above, wherein the battery module 30 and the electrical mounting assembly 10 are both installed inside the housing 40. Therefore, it possesses all the beneficial technical effects of the electrical mounting assembly 10, and the same technical features and beneficial effects will not be repeated here.
[0095] In this embodiment, preferably, as follows: Figure 15 , Figure 17 and Figure 19 As shown, the outer wall of the housing 40 has a lifting part 50, and the lifting part 50 has a lifting hole 501. A lifting ring is hung in the lifting hole 501, and a lifting rope can also be installed in the lifting hole 501 to facilitate the lifting of the battery pack. In addition, this lifting hole 501 can also be used as a mounting hole for fixing the battery pack to the installation site.
[0096] The hoisting part 50 is a hollow shell structure formed by bending and assembling a flat plate 30211. While meeting the strength requirements, it also helps with lightweight design, saves material costs, and has a simple manufacturing process, which helps reduce costs. The hoisting part 50 has an avoidance notch 502 on the side near the box 40, which serves to avoid the second auxiliary fastening component described below.
[0097] In this embodiment, preferably, as follows: Figure 18 and Figure 19 As shown, the housing 40 includes an upper housing 401 and a lower housing 402. Both the upper housing 401 and the lower housing 402 have flanges 403. The flanges 403 of the upper housing 401 and the lower housing 402 are detachably connected by a second auxiliary fastening member. The battery pack also includes a sealing ring 60, which is compressed between the flanges 403 of the upper housing 401 and the lower housing 402.
[0098] As can be seen from the structure described above, the flange 403 of the upper box 401 and the flange 403 of the lower box 402 are joined together, which makes it easy to install bolts on the joined flange 403 to lock the two together. The compression sealing ring 60 between the flange 403 of the upper box 401 and the flange 403 of the lower box 402 plays a role in sealing and preventing water leakage.
[0099] In this embodiment, preferably, as follows: Figures 11 to 16As shown, the battery module 30 includes a cell assembly 301, a first auxiliary fastening member 70, and two end plates 302. Along the length of the cell assembly 301, the two end plates 302 are respectively disposed at both ends of the cell assembly 301. The end plate 302 includes a main body 3021 connected to it and a first mounting part 3022. The first mounting part 3022 is disposed on the side of the main body 3021 away from the cell assembly 301. A second mounting part 4021 is formed on the inner bottom wall of the housing 40. The first mounting part 3022 and the second mounting part 4021 are detachably connected by the first auxiliary fastening member 70.
[0100] As can be seen from the structure described above, this application provides a novel end plate structure for a battery module. A first mounting part 3022 is provided on one side of the main board body 3021, which cooperates with the second mounting part 4021 on the target, such as the housing 40 described below. This can effectively reduce the thickness of the main board body 3021. In other words, the main board body 3021 can be designed as a thin plate structure, which plays a role in cost reduction. This is of great significance in battery production. Moreover, there is no need to design weight reduction holes, which simplifies the processing technology and also reduces costs.
[0101] In this embodiment, preferably, as follows: Figure 12 , Figure 13 and Figure 16 As shown, the first mounting portion 3022 has an oblong hole 3023 extending along the length direction of the battery module 30, the second mounting portion 4021 has a threaded round hole 40211, and the first auxiliary fastening member 70 is sequentially installed in the oblong hole 3023 and the threaded round hole 40211.
[0102] As can be seen from the structure described above, by opening a waist-shaped hole 3023 on the first mounting part 3022, the mounting position can be adjusted according to the actual length of the battery module 30, thereby meeting the needs for fixing modules of different lengths and making it more widely applicable.
[0103] In this embodiment, preferably, as follows: Figure 12 As shown, a limiting protrusion 3024 is formed on the side of the end plate 302 away from the cell assembly 301, and the limiting protrusion 3024 extends along the height direction of the end plate 302; the battery module 30 also includes a strap 303, the cell assembly 301 and the end plate 302 are fixed together by the strap 303 wrapped around their outer periphery in the vertical direction, and along the length direction of the end plate 302, the strap 303 is limited between the limiting protrusion 3024 and the first mounting part 3022.
[0104] As can be seen from the structure described above, the limiting protrusion 3024 serves to limit the strap 303, preventing the strap 303 from shifting and ensuring the stability and robustness of the overall structure of the battery module 30.
[0105] Of course, this limiting protrusion 3024 can be omitted, depending on the actual needs.
[0106] In this embodiment, preferably, as follows: Figure 12 As shown, there are multiple first mounting parts 3022, which are arranged sequentially from top to bottom along the height direction of the end plate 302, and the lowest first mounting part 3022 and the second mounting part 4021 abut against each other along the height direction of the end plate 302.
[0107] As can be seen from the structure described above, the second mounting part 4021 can also support the first mounting part 3022, that is, support the battery assembly, making the battery module 30 more stable. Of course, it is not limited to this; a gap may also be formed between the second mounting part 4021 and the first mounting part 3022, etc.
[0108] In this embodiment, preferably, as follows: Figure 13 and Figure 14 As shown, the main board body 3021 includes multiple flat plates 30211 and multiple U-shaped plates 30212, and the flat plates 30211 and U-shaped plates 30212 are sequentially and alternately arranged and connected along the length direction of the end plate 302.
[0109] As can be seen from the structure described above, the main board 3021 is a structure formed by alternating flat plates 30211 and U-shaped plates 30212. That is to say, a U-shaped plate 30212 is designed between two adjacent flat plates 30211, which helps to improve the strength of the end plate 302.
[0110] Furthermore, preferably, the main body 3021 is a one-piece structure and is formed by bending. This process is extremely simple and saves processing steps and eliminates mold opening costs compared to the machining or casting processes of the end plate 302 in the prior art, thereby reducing costs.
[0111] It should be noted that the main body is not limited to a structure composed of a flat plate 30211 and a U-shaped plate 30212. It can also be designed as a flat plate 30211 structure, and reinforcing ribs can be set on it. The specific choice depends on the actual needs.
[0112] In this embodiment, preferably, as follows: Figure 13 and Figure 14As shown, the main board body 3021 is a one-piece structure, and the main board body 3021 is formed by bending. This process is extremely simple. Compared with the existing technology of machining or casting the end plate 302, it saves processing steps, eliminates mold opening costs, and thus reduces costs.
[0113] In this embodiment, preferably, as follows: Figure 12 and Figure 13 As shown, the first mounting part 3022 is a structure formed by bending the flat plate 30211, and the projection of the first mounting part 3022 along the stacking direction of the cell assembly 301 is U-shaped.
[0114] As can be seen from the structure described above, the first mounting part 3022 is a structure formed by bending the flat plate 30211. The molding process is extremely simple, the production efficiency is high, the process cost is low, and it can also reduce weight, which is helpful for lightweight design. At the same time, designing the first mounting part 3022 into a U-shaped structure helps to improve the support strength.
[0115] Furthermore, preferably, the first mounting part 3022 includes a first plate 30221, a second plate 30222, and a third plate 30223 that are connected vertically in sequence, and the first plate 30221 and the third plate 30223 are respectively disposed on opposite sides of the second plate 30222. The second plate 30222 is provided with the aforementioned waist-shaped hole 3023. Preferably, the second plate 30222 can be a square plate, and the first plate 30221 and the third plate 30223 can be triangular plates. Of course, it is not limited to this.
[0116] In this embodiment, preferably, as follows: Figure 13 As shown, the first mounting part 3022 is connected to the main board body 3021 by welding. This process is simple, helps improve production efficiency, and the connected structure is stable and robust. Of course, the connection method between the first mounting part 3022 and the main board body 3021 is not limited to this. Other connection methods can also be used, such as connecting the first mounting part 3022 to the main board with bolts.
[0117] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. An electrical installation assembly, characterized in that include: A first mounting component, a second mounting component, a first electrical component, and a second electrical component; wherein the second mounting component is mounted on the first mounting component, and the second mounting component and the first mounting component are placed in different orientations; the first electrical component is mounted on the first mounting component, and the second electrical component is mounted on the second mounting component.
2. The electrical installation assembly of claim 1, wherein, The first electrical component is detachably connected to the first mounting component.
3. The electrical installation assembly of claim 2, wherein, The first mounting member has a first stud, wherein at least a portion of the first electrical component has a first threaded hole, and the first stud is detachably mounted in the first threaded hole; The first mounting member has a first mounting hole, and at least a portion of the first electrical component has a second mounting hole. The electrical mounting assembly further includes a first fastening member, which is installed in the first mounting hole and the second mounting hole for detachably fixing the first electrical component to the first mounting member.
4. The electrical installation assembly of claim 1, wherein, The electrical installation assembly also includes a cable tie, which is mounted on the second installation component.
5. The electrical installation assembly of claim 1, wherein, The second mounting member has a second stud, wherein at least a portion of the second electrical component has a second through hole, and the second stud is detachably mounted in the second through hole and secured by a second nut; The second mounting member has a third mounting hole, and at least a portion of the second electrical component has a fourth mounting hole. The electrical mounting assembly further includes a second fastening member, which is installed in the third and fourth mounting holes for detachably securing the second electrical component to the second mounting member.
6. The electrical installation assembly of any one of claims 1 to 5, wherein, The first mounting component includes a first plate, a second plate, a third plate, and a fourth plate connected sequentially; wherein the second plate is disposed along a first preset direction; along the first preset direction, the first plate and the third plate are respectively disposed on opposite sides of the second plate and perpendicular to the second plate, and the first plate and the third plate extend in opposite directions; the fourth plate is perpendicular to the third plate; the first plate is used to abut and connect with a first target location, and the third plate is used to abut and connect with a second target location; and / or The second mounting component includes a second main board body and an L-shaped support plate and a bottom support plate connected to the second main board body; wherein, the L-shaped support plates are provided on both sides of the second main board body along its length direction, and the openings of the L-shaped support plates are opposite to each other; the bottom support plate is provided on one side of the bottom of the second main board body; and / or The second mounting member is detachably connected to the first mounting member via a second fastening member; and / or One of the plurality of second electrical components is an aerosol fire extinguishing component, and another of the plurality of second electrical components is a battery management system, wherein the aerosol fire extinguishing component and the battery management system are respectively disposed on both sides of the second mounting component along its width direction; and / or The first mounting member is placed horizontally, and the second mounting member is placed vertically.
7. A battery pack, characterized by, It includes a housing, a battery module, and an electrical mounting assembly as described in any one of claims 1 to 6, wherein the battery module and the electrical mounting assembly are both mounted inside the housing.
8. The battery pack of claim 7, wherein, The outer wall of the enclosure has a lifting section with lifting holes; the lifting section is a hollow shell structure formed by bending and assembling flat plates, and an avoidance notch is formed on the side of the lifting section near the enclosure; and / or The housing includes an upper housing and a lower housing, both of which have flanges. The flanges of the upper housing and the lower housing are detachably connected by a second auxiliary fastening member. The battery pack also includes a sealing ring, which is compressed between the flanges of the upper housing and the lower housing.
9. The battery pack of claim 7, wherein, The battery module includes a cell assembly and two end plates; wherein, along the length direction of the cell assembly, the two end plates are respectively disposed at both ends of the cell assembly; each end plate includes a main body connected to it and a first mounting part, and the first mounting part is disposed on the side of the main body opposite to the cell assembly, and a second mounting part is formed on the inner bottom wall of the housing, and the first mounting part and the second mounting part are detachably connected by a first auxiliary fastening member.
10. The battery pack of claim 9, wherein, The first mounting portion has an oblong hole extending along the length of the battery module, the second mounting portion has a threaded circular hole, and the first auxiliary fastening member is sequentially installed in the oblong hole and the threaded circular hole; and / or A limiting protrusion is formed on the side of the main board away from the cell assembly, and the limiting protrusion extends along the height direction of the end plate; the battery module also includes a strap, and the cell assembly and the end plate are fixed together by the strap wrapped vertically around their outer peripheries, and the strap is positioned between the first mounting portion and the limiting protrusion along the length direction of the main board; and / or The number of first mounting portions is multiple, and they are arranged sequentially from top to bottom along the height direction of the end plate, with the lowest first mounting portion abutting against the second mounting portion along the height direction of the end plate; and / or The main body includes multiple flat plates and multiple U-shaped plates, and the flat plates and U-shaped plates are sequentially and alternately arranged and connected along the length direction of the end plate; and / or The main body is formed by bending; and / or The first mounting portion is a structure formed by bending a flat plate, and the projection of the first mounting portion along the stacking direction of the battery cell assembly is U-shaped; and / or The first mounting part is connected to the main board body by welding.