Tea withering device

By introducing a flow guide and flow equalization plate structure into the tea withering device, the problem of uneven airflow was solved, the tea leaves were heated evenly, and the quality consistency of the finished tea product was improved.

CN224140065UActive Publication Date: 2026-04-21FUJIAN WUYI TIANDIHE ECOLOGICAL TEA CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN WUYI TIANDIHE ECOLOGICAL TEA CO LTD
Filing Date
2025-03-27
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Uneven airflow distribution in existing tea withering troughs leads to significant differences in the rate of water loss from tea leaves, affecting the consistency of finished tea quality.

Method used

The device employs a flow guide frame and flow equalization plate structure, and uses a drive device to evenly distribute hot air within the tea withering device. The combined design of the hot air flow channel and the flow guide plate achieves uniform airflow.

Benefits of technology

This improves the uniformity and quality consistency of the finished tea product, ensuring that all areas of the tea are heated evenly during the withering process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea withering device which comprises a device shell, a hot-blast stove and a flow guide frame, an output port of the hot-blast stove is connected with the device shell through a hot-blast pipe, the flow guide frame is arranged in the device shell and is in a grid shape, grids of the flow guide frame form heat flow channels, and a flow equalizing plate is rotationally connected in each heat flow channel; and the driving device is used for driving the flow equalizing plate to swing in the hot flow channel so as to adjust the flow direction of the gas. Heat flow is generated through the hot blast stove and input into the device shell through the hot air pipe, so that tea leaves laid on the supporting net are heated and withered, further, due to the rising effect of the heat flow, the heat flow flows through the heat flow channel in the rising process, and the flow equalizing plate in the heat flow channel is driven by the driving device to swing in a reciprocating manner, so that the tea leaves are withered. And the tea leaves above the hot flow channel are uniformly heated through reciprocating swing, so that the consistency of tea leaf finished products is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of tea processing equipment, and in particular, to a tea withering device. Background Technology

[0002] In the tea processing process, the first step is withering. Good withering is the prerequisite for forming high-quality tea. Withering is to make the fresh leaves lose water evenly and concentrate the cell sap. Generally, tea withering is carried out in withering troughs. Existing withering troughs are generally electrically heated, and hot air is blown into the trough by a blower to make the tea leaves in the trough lose a lot of water to achieve the purpose of withering.

[0003] In tea withering troughs, the uniformity of airflow is a key factor determining the withering effect. Uneven airflow distribution will lead to significant differences in the rate of water loss of tea leaves in different areas of the trough, affecting the consistency of the finished tea quality. Utility Model Content

[0004] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a tea withering device to achieve uniformity in the finished tea product.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A tea withering device includes a device housing, a hot air furnace, and a flow guide frame. The output port of the hot air furnace is connected to the device housing through a hot air pipe. The flow guide frame is disposed inside the device housing and is in the form of a grid. The grid of the flow guide frame forms hot flow channels, and a flow equalization plate is rotatably connected to each hot flow channel.

[0007] It also includes a driving device for driving the flow equalization plate to oscillate within the hot flow channel to adjust the gas flow direction.

[0008] Preferably, the driving device includes a driving cylinder, a rack and a gear, the gear is fixed to the shaft end of the flow equalization plate, the driving cylinder is fixed to the side of the device housing, the rack is fixed to the telescopic end of the driving cylinder, and the rack is meshed with the gear.

[0009] Preferably, the side of the device housing is provided with a plurality of support seats, which are used to support the rack.

[0010] Preferably, a guide plate is provided inside the device housing, and the guide plate is arranged along the length direction of the device housing.

[0011] Preferably, a support net is provided inside the housing of the device for placing tea leaves, and the guide frame is located between the support net and the guide plate.

[0012] Preferably, the gas discharged from the hot air duct enters above the guide plate.

[0013] Preferably, the cross-section of the guide plate is trapezoidal.

[0014] Preferably, the flow equalization plates located in the same side of the hot flow channel are connected to each other by a shaft.

[0015] This utility model has the following beneficial effects:

[0016] A hot air furnace generates heat, which is then introduced into the device housing through hot air pipes. This heats the tea leaves laid flat on the support net, causing them to wither. Furthermore, due to the upward movement of the heat flow, it flows through the heat flow channel. A drive device drives the flow equalization plate in the heat flow channel to oscillate back and forth, thereby controlling the direction of the heat flow. The oscillation ensures that the tea leaves above the heat flow channel are heated evenly, thus improving the consistency of the finished tea product.

[0017] In addition to the objectives, features, and advantages described above, this utility model has other objectives, features, and advantages. The present utility model will now be described in further detail with reference to the figures. Attached Figure Description

[0018] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:

[0019] Figure 1 This is a front view of the tea withering device in an embodiment of this utility model;

[0020] Figure 2 This is a top view of the device housing in an embodiment of this utility model;

[0021] Figure 3 This is a top view of the flow guide and flow equalization plate installed inside the device housing in this embodiment of the utility model;

[0022] Figure 4 This is a side sectional view of the tea withering device in an embodiment of this utility model;

[0023] Figure 5 yes Figure 4 Enlarged view of a portion of point A in the middle.

[0024] Legend:

[0025] 100. Device housing; 110. Support mesh; 120. Flow guide frame; 121. Hot flow channel; 130. Flow equalization plate; 140. Flow guide plate; 200. Hot air furnace; 210. Hot air pipe; 300. Drive device; 310. Drive cylinder; 320. Rack; 330. Gear; 340. Support base. Detailed Implementation

[0026] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0029] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0030] Please refer to Figures 1 to 4 The present invention provides a tea withering device, comprising a device housing 100, a hot air furnace 200, and a flow guide 120. The output port of the hot air furnace 200 is connected to the device housing 100 through a hot air pipe 210. A support net 110 is provided inside the device housing 100 for laying tea leaves. The flow guide 120 is disposed inside the device housing 100 and is in the form of a grid. The grid of the flow guide 120 forms a hot flow channel 121, and a flow equalization plate 130 is rotatably connected in each hot flow channel 121.

[0031] It also includes a drive device 300, which is used to drive the flow equalization plate 130 to swing within the hot flow channel 121 to adjust the gas flow direction.

[0032] The hot air furnace 200 generates heat flow, which is then introduced into the device housing 100 through the hot air pipe 210. This heats the tea leaves laid flat on the support net 110, causing them to wither. Furthermore, due to the upward movement of the heat flow, it flows through the heat flow channel 121. The drive device 300 drives the flow equalization plate 130 in the heat flow channel 121 to swing back and forth, thereby controlling the direction of the heat flow. The back and forth swing ensures that the tea leaves above the heat flow channel 121 are heated evenly, thus improving the consistency of the finished tea product.

[0033] In this embodiment, combined with Figure 5 As shown, the drive device 300 includes a drive cylinder 310, a rack 320 and a gear 330. The gear 330 is fixed to the shaft end of the flow equalization plate 130, the drive cylinder 310 is fixed to the side of the device housing 100, and the rack 320 is fixed to the telescopic end of the drive cylinder 310, and the rack 320 is meshed with the gear 330.

[0034] The drive cylinder 310 drives the rack 320 to move back and forth, thereby causing the flow equalization plate 130 to swing back and forth through the meshing action of the rack 320 and the gear 330, so that the airflow is blown evenly onto the tea leaves located above the hot flow channel 121, so that the tea leaves are heated evenly.

[0035] It should be noted that the flow equalization plates 130 located in the same side of the hot flow channel 121 are connected to each other by a shaft. The interconnection between the flow equalization plates 130 allows the flow equalization plates 130 on the same side to swing synchronously by only one gear 330.

[0036] Furthermore, the side of the device housing 100 is provided with multiple support seats 340, which are used to support the rack 320. During the process of the drive cylinder 310 driving the rack 320 to move, due to its long length, the support seats 340 can ensure the stability of the rack 320 during the movement.

[0037] A guide plate 140 is provided inside the device housing 100, and the guide plate 140 is arranged along the length direction of the device housing 100. Because the device housing 100 is relatively long, and the hot air duct 210 is usually located at the center of the device housing 100, the heat flow, after entering the device housing 100, diffuses less towards the edges inside the device housing 100, resulting in uneven heating of the tea leaves at the upper edge of the support mesh 110. Therefore, in this embodiment, by providing the guide plate 140 with a trapezoidal cross-section, the gas discharged from the hot air duct 210 enters above the guide plate 140. This allows the heat flow to move towards the sides through the inclined portion of the guide plate 140, making the heat flow rise more evenly.

[0038] It should be noted that the flow guide 120 is located between the support net 110 and the flow guide plate 140.

[0039] The heat flow is guided by the guide plate 140 so that it can diffuse to the inner edge of the device housing 100. At the same time, the heat flow is evenly applied to the tea leaves on the surface of the support net 110 by the swinging action of the guide frame 120 and the flow equalization plate 130.

[0040] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tea leaf withering apparatus, characterized by, The device includes a housing (100), a hot air furnace (200), and a flow guide (120). The output port of the hot air furnace (200) is connected to the housing (100) via a hot air pipe (210). The flow guide (120) is disposed inside the housing (100) and is in the form of a grid. The grid of the flow guide (120) forms a hot flow channel (121), and each hot flow channel (121) is rotatably connected to a flow equalization plate (130). It also includes a drive device (300) for driving the flow equalization plate (130) to swing within the hot flow channel (121) to adjust the gas flow direction.

2. A tea withering apparatus according to claim 1, characterised in that, The drive device (300) includes a drive cylinder (310), a rack (320) and a gear (330). The gear (330) is fixed to the shaft end of the flow equalization plate (130). The drive cylinder (310) is fixed to the side of the device housing (100). The rack (320) is fixed to the telescopic end of the drive cylinder (310), and the rack (320) is meshed with the gear (330).

3. A tea withering apparatus according to claim 2, characterised in that, The device housing (100) has a plurality of support seats (340) on its side, which are used to support the rack (320).

4. The tea withering apparatus according to claim 1, wherein A guide plate (140) is provided inside the device housing (100), and the guide plate (140) is arranged along the length direction of the device housing (100).

5. A tea withering apparatus according to claim 4, characterised in that, The device housing (100) is provided with a support net (110) for placing tea leaves, and the flow guide (120) is located between the support net (110) and the flow guide plate (140).

6. A tea withering apparatus according to claim 4, wherein The gas discharged from the hot air duct (210) enters above the guide plate (140).

7. A tea withering apparatus according to claim 4, wherein The cross-section of the guide plate (140) is trapezoidal.

8. The tea withering apparatus according to claim 1, wherein The flow equalization plates (130) located in the same side heat flow channel (121) are connected to each other by a shaft.