Waste acid filter with backwashing function

By designing a waste acid filter with a backwashing function, the problem of reduced acid throughput caused by foreign object blockage was solved, enabling automated control and efficient maintenance, and improving production efficiency and system stability.

CN224141669UActive Publication Date: 2026-04-21BAOTOU IRON & STEEL (GROUP) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BAOTOU IRON & STEEL (GROUP) CO LTD
Filing Date
2025-04-28
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing waste acid filters experience reduced acid throughput due to blockage by foreign objects after a period of use, affecting production schedules and requiring manual disassembly and cleaning, which is labor-intensive and time-consuming.

Method used

Design a waste acid filter with backwashing function. By setting up multiple pipes and valves, realize automated control and backwashing operation to ensure effective maintenance of the filter when it is clogged.

Benefits of technology

It improves the working efficiency of the filter, reduces the intensity of manual labor, ensures the continuity of production and the stability of the system, and enhances the convenience of operation and the precision of control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste acid filter with a backwashing function, which relates to the technical field of waste acid regeneration process and comprises a filter body, a first input pipeline, a first valve, an output pipeline, a second valve, a compressed air pipeline, a third valve, an emptying pipeline and a fourth valve, the filter body is provided with a first inlet, a second inlet, a first outlet and a second outlet; the first input pipeline is communicated with the second input pipeline; the first valve is arranged on the first input pipeline; the output pipeline is communicated with the first outlet; the second valve is arranged on the output pipeline; one end of the compressed air pipeline is communicated with the second inlet, and the other end is communicated with a compressed air source; the third valve is arranged on the compressed air pipeline; the emptying pipeline is communicated with the second outlet; the device has the advantages that the structure is simple, the use is convenient, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of waste acid regeneration technology, and in particular to a waste acid filter with backwashing function. Background Technology

[0002] Waste acid filters are extremely common in waste acid regeneration processes. They also frequently become clogged with foreign matter after a period of use, reducing the amount of acid that can pass through and disrupting production, potentially causing blockages in downstream equipment. Currently, cleaning waste acid filters requires disassembly and manual cleaning, which is not only physically demanding for workers but also time-consuming. Utility Model Content

[0003] The purpose of this invention is to provide a waste acid filter with backwashing function to solve the problems existing in the prior art. It has a simple structure, is easy to use, and effectively improves work efficiency.

[0004] To achieve the above objectives, this utility model provides the following solution:

[0005] This utility model provides a waste acid filter with backwashing function, comprising: a filter body, a first input pipe, a first valve, an output pipe, a second valve, a compressed air pipe, a third valve, an exhaust pipe, and a fourth valve. The filter body is provided with a first inlet, a second inlet, a first outlet, and a second outlet. The first input pipe is connected to the first input pipe. The first valve is disposed on the first input pipe. The output pipe is connected to the first outlet. The second valve is disposed on the output pipe. One end of the compressed air pipe is connected to the second inlet, and the other end is connected to a compressed air source. The third valve is disposed on the compressed air pipe. The exhaust pipe is connected to the second outlet. The fourth valve is disposed on the exhaust pipe.

[0006] Preferably, it further includes a second input pipe and a fifth valve, the second input pipe being connected to a second inlet, the fifth valve being disposed on the second input pipe, and the compressed air pipe being connected to the second input pipe between the fifth valve and the second inlet.

[0007] Preferably, it also includes a bypass pipe and a sixth valve, one end of the bypass pipe being connected to a first input pipe on the side of the first valve away from the first inlet, and the other end being connected to an output pipe on the side of the second valve away from the first outlet, and the sixth valve being disposed on the bypass pipe.

[0008] Preferably, it also includes a seventh valve, which is located on the side away from the first valve at the connection point between the bypass pipe and the first input pipe.

[0009] Preferably, the drain pipe is connected to the bottom of the filter body.

[0010] Preferably, the first valve, the second valve, the third valve, the fourth valve, the fifth valve, the sixth valve, and the seventh valve are all solenoid valves.

[0011] The present invention achieves the following technical advantages over the prior art:

[0012] This utility model provides a waste acid filter with backwashing function. By setting multiple pipes and valves, it can realize the normal filtration process and provide the basic framework for subsequent backwashing operations. The components work together to ensure that the filter can effectively treat waste acid and can be maintained when clogged. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 A schematic diagram of the structure of the waste acid filter with backwashing function provided by this utility model;

[0015] In the diagram: 1. Filter body; 2. First input pipe; 3. First valve; 4. Output pipe; 5. Second valve; 6. Compressed air pipe; 7. Third valve; 8. Exhaust pipe; 9. Fourth valve; 10. Second input pipe; 11. Fifth valve; 12. Bypass pipe; 13. Sixth valve; 14. Seventh valve. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] The purpose of this invention is to provide a waste acid filter with backwashing function to solve the problems existing in the prior art. It has a simple structure, is easy to use, and effectively improves work efficiency.

[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] This utility model provides a waste acid filter with backwashing function, such as Figure 1 As shown, the filter includes: a filter body 1, a first input pipe 2, a first valve 3, an output pipe 4, a second valve 5, a compressed air pipe 6, a third valve 7, an exhaust pipe 8, and a fourth valve 9. The filter body 1 has a first inlet, a second inlet, a first outlet, and a second outlet. The first input pipe 2 is connected to the first input pipe 2. The first valve 3 is located on the first input pipe 2. The output pipe 4 is connected to the first outlet. The second valve 5 is located on the output pipe 4. One end of the compressed air pipe 6 is connected to the second inlet, and the other end is connected to a compressed air source. The third valve 7 is located on the compressed air pipe 6. The exhaust pipe 8 is connected to the second outlet. The fourth valve 9 is located on the exhaust pipe 8. By setting up multiple pipes and valves, a normal filtration process can be achieved, and the basic framework for subsequent backwashing operations can be provided. The components work together to ensure that the filter can effectively treat waste acid and can be maintained when clogged.

[0020] In a preferred embodiment, the waste acid filter with backwashing function further includes a second input pipe 10 and a fifth valve 11. The second input pipe 10 is connected to the second inlet, and the fifth valve 11 is disposed on the second input pipe 10. The compressed air pipe 6 is connected to the second input pipe 10 between the fifth valve 11 and the second inlet. The addition of the second input pipe 10 and the fifth valve 11 provides more options for the operation and maintenance of the filter. When needed, other necessary media can be introduced from this pipe for maintenance or other operations, such as adding cleaning fluid. At the same time, the compressed air pipe 6 is connected at this position, which helps to more flexibly control the backwashing media input and pressure parameters under specific conditions, thereby enhancing the backwashing effect and operability.

[0021] In a preferred embodiment, the waste acid filter with backwashing function further includes a bypass pipe 12 and a sixth valve 13. One end of the bypass pipe 12 is connected to the first input pipe 2 on the side of the first valve 3 away from the first inlet, and the other end is connected to the output pipe 4 on the side of the second valve 5 away from the first outlet. The sixth valve 13 is disposed on the bypass pipe 12. The bypass pipe 12 and the sixth valve 13 enable the waste acid to bypass the filter body 1 and continue to be transported when the filter body 1 needs maintenance, repair or emergency. This ensures the continuous operation of the entire waste acid treatment system and reduces the impact of filter maintenance on the production process.

[0022] In a preferred embodiment, the waste acid filter with backwashing function further includes a seventh valve 14. The seventh valve 14 is located on the side away from the first valve 3 at the connection position between the bypass pipe 12 and the first input pipe 2. The seventh valve 14 further increases the accuracy of flow and direction control at the connection between the bypass pipe 12 and the main pipe, and can better regulate the fluid volume and flow state in the bypass pipe 12, ensuring that the system pressure and other parameters remain stable when the bypass pipe 12 is activated, thereby improving the overall stability and reliability of the system.

[0023] In a preferred embodiment, the drain pipe 8 is connected to the bottom of the filter body 1. The connection between the drain pipe 8 and the bottom of the filter body 1 allows heavier impurities and foreign objects accumulated at the bottom of the filter to be discharged more effectively during backwashing or draining operations, thereby improving the thoroughness of the internal cleaning of the filter and helping to restore the filter's filtration performance.

[0024] In a preferred embodiment, the first valve 3, the second valve 5, the third valve 7, the fourth valve 9, the fifth valve 11, the sixth valve 13, and the seventh valve 14 are all solenoid valves. Using solenoid valves enables automated control, which facilitates the integration of automated control programs into the entire waste acid treatment system. Operators can remotely control the opening and closing of each valve and adjust parameters such as flow rate, improving the convenience of operation. At the same time, solenoid valves have a fast response speed and can execute corresponding actions more promptly and accurately, enhancing the system's operating efficiency and control precision.

[0025] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of ​​this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A waste acid filter having a backwash function, characterized by: include: The filter body is provided with a first inlet, a second inlet, a first outlet, and a second outlet; A first input pipe, the first input pipe being connected to the first input pipe; The first valve is disposed on the first input pipe; An output pipe, wherein the output pipe is connected to the first outlet; A second valve is provided on the output pipe; A compressed air pipeline, one end of which is connected to the second inlet and the other end of which is connected to a compressed air source; A third valve is provided on the compressed air pipeline; An emptying pipe, wherein the emptying pipe is connected to the second outlet; and The fourth valve is installed on the drain pipe.

2. The waste acid filter with backwashing function according to claim 1, characterized in that: It also includes a second input pipe and a fifth valve. The second input pipe is connected to the second inlet, and the fifth valve is disposed on the second input pipe. The compressed air pipe is connected to the second input pipe between the fifth valve and the second inlet.

3. The waste acid filter with backwashing function according to claim 2, characterized in that: It also includes a bypass pipe and a sixth valve. One end of the bypass pipe is connected to the first input pipe on the side of the first valve away from the first inlet, and the other end is connected to the output pipe on the side of the second valve away from the first outlet. The sixth valve is installed on the bypass pipe.

4. The waste acid filter with backwashing function according to claim 3, characterized in that: It also includes a seventh valve, which is located on the side away from the first valve at the connection point between the bypass pipe and the first input pipe.

5. The waste acid filter with backwash function according to claim 4, characterized in that: The vent pipe is connected to the bottom of the filter body.

6. The waste acid filter with backwashing function according to claim 5, characterized in that: The first valve, the second valve, the third valve, the fourth valve, the fifth valve, the sixth valve, and the seventh valve are all solenoid valves.