Raw material stirring device for automobile sponge processing

Abstract

The utility model relates to the field of automobile sponge processing, in particular to a raw material stirring device for automobile sponge processing, which comprises a mounting bottom plate, roller guide rails are symmetrically arranged in the middle of the mounting bottom plate, a stirring frame is in sliding fit with the roller guide rails, a lifting mechanism is arranged at the top of the stirring frame, and a stirring mechanism is vertically and movably arranged on the lifting mechanism. The self-locking device has the advantages that the stirring frame can smoothly move by the aid of the roller guide rails and the self-locking wheels, the position of the stirring frame can be locked by one key by the aid of the limiting mechanisms driven by the air cylinders, and accordingly the self-locking device is high in practicability and high in practicability. The stirring mechanism is ensured to be accurately aligned with different sponge stirring barrels, the barrel replacement time is greatly shortened, manual adjustment errors are avoided, a pair of sponge stirring barrels are arranged to stir sponge raw materials, meanwhile, new sponge raw materials can be replaced for stirring, and the stirring efficiency is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive sponge processing technology, and in particular to a raw material mixing device for automotive sponge processing. Background Technology

[0002] The automotive industry frequently uses sponges, and during the processing of sponges, the raw materials often need to be mixed with other additives. Therefore, raw material mixing is a critical step affecting the quality of the finished product and production efficiency. In existing technologies, mixing devices mostly adopt a fixed structure, with the mixing mechanism and mixing tank in relatively fixed positions, and there is only one mixing tank. This leads to frequent machine stops for adjustments when changing raw materials or switching mixing tanks, severely restricting production efficiency. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a raw material mixing device for automotive sponge processing.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A raw material mixing device for automotive sponge processing includes a mounting base plate. A roller guide rail is symmetrically arranged in the center of the mounting base plate. A mixing frame is slidably fitted on the roller guide rail. A lifting mechanism is provided on the top of the mixing frame. A mixing mechanism is vertically and movably mounted on the lifting mechanism. A sponge mixing tank is symmetrically arranged on one side of the roller guide rail. A limiting mechanism is symmetrically arranged on the other side of the roller guide rail away from the sponge mixing tank. The limiting mechanism is used to lock the position of the mixing frame. Limiting baffles are symmetrically arranged on both sides of the upper surface of the roller guide rail. The limiting baffles are used to block the mixing frame.

[0006] In addition, a preferred structure is that the inside of the sponge mixing tank has a cavity, and the top of the outer wall of the sponge mixing tank is symmetrically provided with handles. The sponge mixing tank is placed on a mixing tank placement rack, and the mixing tank placement rack is symmetrically arranged on the mounting base plate.

[0007] In addition, the preferred structure is that the stirring rack includes a main frame, a plurality of self-locking wheels are symmetrically arranged at the bottom of the main frame, the self-locking wheels are arranged on the roller guide rail, a lifting mechanism is provided on the front surface of the top of the main frame, a limit insertion hole is opened on the bottom plate of the back of the main frame, and pushers are symmetrically arranged above the limit insertion hole on the main frame.

[0008] In addition, a preferred structure is that the lifting mechanism includes a lead screw motor, a lead screw, and a slide bar. The lead screw is rotatably mounted on the main frame and is driven to rotate via a lead screw motor connected to the top of the main frame.

[0009] In addition, a preferred structure is that slide rods are symmetrically arranged on both sides of the lead screw at the top of the main frame, and lifting plates are vertically slidingly fitted on the slide rods and lead screws, with a stirring mechanism provided on the lifting plates.

[0010] In addition, a preferred structure is that the stirring mechanism includes a stirring motor, which is mounted on the lifting plate, and a rotating shaft is installed at the bottom output end of the stirring motor, with a stirring plate at the bottom of the rotating shaft.

[0011] Furthermore, in a preferred configuration, the limiting mechanism includes a cylinder mounted on a mounting bracket, with a limiting piston rod provided at the cylinder output end for insertion into a limiting socket.

[0012] The beneficial effects of this utility model are as follows: This utility model mixing rack achieves smooth movement through roller guide rails and self-locking wheels. With the help of the cylinder-driven limiting mechanism, the position of the mixing rack can be locked with one click, ensuring that the mixing mechanism is accurately aligned with different sponge mixing buckets, greatly shortening the bucket changing time, avoiding manual adjustment errors, and the pair of sponge mixing buckets can be used to mix sponge raw materials while replacing new sponge raw materials, effectively improving mixing efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the stirring device;

[0014] Figure 2 This is a schematic diagram of the lifting mechanism and the stirring mechanism.

[0015] Figure 3 This is a schematic diagram of the mixing rack structure;

[0016] Figure 4 This is a schematic diagram of the disassembled structure of the sponge mixing tank;

[0017] Figure 5 This is a structural diagram of the mounting base plate.

[0018] In the diagram: 1. Mounting base plate, 11. Roller guide rail, 12. Limiting baffle, 13. Mounting frame, 2. Sponge mixing bucket, 21. Handle, 22. Mixing bucket placement rack, 3. Limiting mechanism, 31. Cylinder, 32. Limiting piston rod, 4. Mixing frame, 41. Main frame, 42. Self-locking wheel, 43. Push handle, 44. Limiting insertion hole, 5. Lifting mechanism, 51. Lead screw motor, 52. Lead screw, 53. Slide rod, 54. Lifting plate, 6. Mixing mechanism, 61. Mixing motor, 62. Rotating shaft, 63. Mixing plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Reference Figure 1-5 A raw material mixing device for automotive sponge processing includes a mounting base plate 1. Roller guide rails 11 are symmetrically arranged in the middle of the mounting base plate 1. A mixing frame 4 is slidably fitted on the roller guide rails 11. A lifting mechanism 5 is arranged on the top of the mixing frame 4. A mixing mechanism 6 is vertically and movably arranged on the lifting mechanism 5. A sponge mixing tank 2 is symmetrically arranged on one side of the roller guide rails 11. A limiting mechanism 3 is symmetrically arranged on the other side of the roller guide rails 11 away from the sponge mixing tank 2. The limiting mechanism 3 is used to lock the position of the mixing frame 4. Limiting baffles 12 are symmetrically arranged on both sides of the upper surface of the roller guide rails 11. The limiting baffles 12 are used to block the mixing frame 4. The mixing frame 4 is used to quickly switch the mixing position.

[0021] In addition, the sponge mixing tank 2 has a cavity inside, and handles 21 are symmetrically arranged on the top of the outer wall of the sponge mixing tank 2. The sponge mixing tank 2 is placed on the mixing tank placement rack 22, which is symmetrically arranged on the mounting base plate 1. The sponge mixing tank 2 is used to hold the raw materials of automotive sponge for mixing.

[0022] Furthermore, the mixing rack 4 includes a main frame 41, with multiple self-locking wheels 42 symmetrically arranged at the bottom of the main frame 41. The self-locking wheels 42 are mounted on the roller guide rail 11. A lifting mechanism 5 is provided on the front surface of the top of the main frame 41. A limit insertion hole 44 is provided on the bottom plate on the back of the main frame 41. A pusher 43 is symmetrically arranged above the limit insertion hole 44 on the main frame 41. The pusher 43 facilitates the operator to push.

[0023] Furthermore, the lifting mechanism 5 includes a lead screw motor 51, a lead screw 52, ​​and a slide bar 53. The lead screw 52 is rotatably mounted on the main frame 41. The lead screw 52 is driven to rotate by the lead screw motor 51 at the top of the main frame 41. Slide bars 53 are symmetrically arranged on both sides of the lead screw 52 at the top of the main frame 41. A lifting plate 54 is vertically slidably fitted on the slide bar 53 and the lead screw 52. A stirring mechanism 6 is provided on the lifting plate 54. The lead screw motor 51 is used to realize the rotation of the lead screw 52, ​​thereby realizing the lifting plate 54 rising.

[0024] Meanwhile, the stirring mechanism 6 includes a stirring motor 61, which is mounted on the lifting plate 54. A rotating shaft 62 is installed at the bottom output end of the stirring motor 61, and a stirring plate 63 is installed at the bottom of the rotating shaft 62. The stirring plate 63 facilitates the stirring of the raw materials of the automotive sponge.

[0025] The limiting mechanism 3 includes a cylinder 31, which is mounted on the mounting bracket 13. A limiting piston rod 32 is provided at the output end of the cylinder 31. The limiting piston rod 32 is used to insert into the limiting socket 44.

[0026] In this embodiment, the operator pours the sponge raw material into the sponge mixing tank 2 in sequence, and then places the sponge mixing tank 2 containing the automotive sponge raw material onto the mixing tank placement rack 22 with the handle 21. Then, the lifting mechanism 5 can be controlled. The lead screw motor 51 drives the lead screw 52 to rotate and cooperate with the slide rod 53 to realize the lifting plate 54 to rise and fall, thereby lowering the mixing mechanism 6 so that the mixing plate 63 enters the sponge mixing tank 2. The mixing motor 61 drives the rotating shaft 62 to rotate the mixing plate 63 to mix the sponge raw material in the sponge mixing tank 2.

[0027] After the sponge material in one of the sponge mixing tanks 2 is stirred, the lifting plate 54 is raised and the stirring mechanism 6 is reset. At this time, the operator can push the stirring frame 4 through the pusher 43 to make the self-locking wheel 42 roll on the roller guide rail 11, pushing the stirring mechanism 6 to the sponge mixing tank 2 on the other side. The self-locking wheel 42 is locked, and then the cylinder 31 extends the limiting piston rod 32 so that the limiting piston rod 32 is inserted into the limiting insertion hole 44, thereby fixing the position of the stirring frame 4. Then the sponge material in the sponge mixing tank 2 on the other side is stirred. In this way, when stirring the sponge mixing tank 2 on the other side, the stirred and foamed sponge mixing tank 2 can be taken out and replaced with new sponge material for stirring, which is more efficient.

[0028] In this invention, the stirring rack 4 moves smoothly via the roller guide rail 11 and the self-locking wheel 42. With the help of the limiting mechanism 3 driven by the cylinder 31, the position of the stirring rack 4 can be locked with one click, ensuring that the stirring mechanism 6 is accurately aligned with different sponge stirring buckets 2, greatly shortening the bucket changing time, avoiding manual adjustment errors, and the pair of sponge stirring buckets 2 can be used to stir new sponge raw materials while stirring the sponge raw materials, effectively improving the stirring efficiency.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A raw material stirring device for automobile sponge processing, comprising a mounting base plate (1), characterized in that, The mounting base plate (1) is symmetrically provided with roller guide rails (11) in the middle. A stirring rack (4) is slidably fitted on the roller guide rails (11). A lifting mechanism (5) is provided on the top of the stirring rack (4). A stirring mechanism (6) is vertically and movably installed on the lifting mechanism (5). A sponge stirring bucket (2) is symmetrically provided on one side of the roller guide rails (11). A limiting mechanism (3) is symmetrically provided on the other side of the roller guide rails (11) away from the sponge stirring bucket (2). The limiting mechanism (3) is used to lock the position of the stirring rack (4). Limiting baffles (12) are symmetrically provided on both sides of the upper surface of the roller guide rails (11). The limiting baffles (12) are used to block the stirring rack (4).

2. The raw material stirring device for processing of car sponges according to claim 1, characterized in that, The sponge mixing bucket (2) has a cavity inside. The top of the outer wall of the sponge mixing bucket (2) is symmetrically provided with handles (21). The sponge mixing bucket (2) is placed on the mixing bucket placement rack (22), which is symmetrically arranged on the mounting base plate (1).

3. The raw material stirring device for processing of car sponges according to claim 1, characterized in that, The stirring rack (4) includes a main frame (41), with multiple self-locking wheels (42) symmetrically arranged at the bottom of the main frame (41). The self-locking wheels (42) are arranged on the roller guide rail (11). A lifting mechanism (5) is provided on the front surface of the top of the main frame (41). A limit insertion hole (44) is opened on the bottom plate on the back of the main frame (41). A pusher (43) is symmetrically arranged above the limit insertion hole (44) on the main frame (41).

4. The raw material stirring device for processing automobile sponges according to claim 3, characterized in that, The lifting mechanism (5) includes a lead screw motor (51), a lead screw (52), and a slide bar (53). The lead screw (52) is rotatably mounted on the main frame (41), and the lead screw (52) is driven to rotate through the lead screw motor (51) at the top of the main frame (41).

5. The raw material stirring device for processing of car sponges according to claim 4, characterized in that, The top of the main frame (41) is symmetrically provided with slide rods (53) on both sides of the lead screw (52). The slide rods (53) and the lead screw (52) are vertically slidingly connected with lifting plates (54), and the lifting plates (54) are provided with stirring mechanisms (6).

6. The raw material stirring device for processing of car sponges according to claim 5, characterized in that, The stirring mechanism (6) includes a stirring motor (61), which is mounted on a lifting plate (54). A rotating shaft (62) is installed at the bottom output end of the stirring motor (61), and a stirring plate (63) is installed at the bottom of the rotating shaft (62).

7. The raw material stirring device for processing of car sponges according to claim 1, characterized in that, The limiting mechanism (3) includes a cylinder (31), which is mounted on the mounting bracket (13). A limiting piston rod (32) is provided at the output end of the cylinder (31), and the limiting piston rod (32) is used to insert into the limiting socket (44).

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