Blending mechanism for processing compound emulsifying thickening agent

Abstract

The utility model discloses a blending mechanism for processing a compound emulsifying thickening agent, which comprises a reaction kettle, a processing bracket, a plurality of raw material boxes, a transfer box and a stirring and feeding structure, and relates to the technical field of thickening agent production, in a feeding link, raw material valves of the raw material boxes are opened, so that the transfer box is communicated with the raw material boxes; a feeding hydraulic push rod is used for driving a feeding disc to ascend and descend, raw materials are introduced into a transfer box through negative pressure, then the transfer box communicates with a reaction kettle through a feeding valve, the feeding hydraulic push rod reversely operates to achieve high-pressure feeding, the negative pressure adsorption effect is changed by adjusting the lifting height, and it is ensured that different kinds of raw materials are stably drained and fed; in the stirring process, the stirring driving machine drives the stirring gear set to further drive the multiple stirring shaft pipes and the stirring blades to rotate, and raw materials in the reaction kettle are effectively mixed.

Description

Technical Field

[0001] This utility model relates to the field of thickener production technology, specifically to a mixing mechanism for processing compound emulsified thickeners. Background Technology

[0002] In the processing and production of compound emulsifying thickeners, the blending mechanism is a core piece of equipment, and its performance directly affects product quality and production efficiency. However, traditional blending mechanisms have significant shortcomings in several key aspects. In the feeding stage, most traditional equipment struggles to achieve stable and precise feeding of different types of raw materials. Due to the varying physical properties of raw materials, such as viscosity and density, traditional feeding methods are prone to uneven feeding and blockages, leading to poor subsequent mixing and affecting product quality stability. The mixing stage also faces challenges. Traditional mixing devices employ a single mixing method and have simple blade structures, making it difficult to fully and uniformly mix raw materials at different locations within the reactor. This results in long mixing times, unsatisfactory mixing effects, and even localized incomplete reactions, reducing production efficiency and increasing production costs. Furthermore, traditional blending mechanisms lack effective mechanisms for adjusting the mixing effect. In actual production, compound emulsifying thickeners with different formulations and process requirements have different requirements for stirring effect. Traditional equipment cannot be flexibly adjusted according to the actual situation, making it difficult to meet diverse production needs. There may be technical solutions to the above problems in the existing technology, but this case aims to provide an alternative or replacement technical solution. Utility Model Content

[0003] To achieve the above objectives, this utility model provides the following technical solution: a mixing mechanism for processing compound emulsifying thickeners, comprising: a reaction vessel, a processing support, multiple raw material boxes, a transfer box, and a stirring and feeding structure. The reaction vessel is mounted on the processing support, the multiple raw material boxes are evenly mounted on the processing support, the transfer box is mounted on the reaction vessel, and the stirring and feeding structure is connected to the reaction vessel, the multiple raw material boxes, and the transfer box. The stirring and feeding structure includes: multiple raw material valves, a feeding valve, a spider web diversion pipe, multiple J-shaped siphon suction pipes, a feeding hydraulic push rod, a feeding disc, multiple stirring shafts, multiple stirring blades, a stirring drive, a stirring gear set, and auxiliary adjustment components.

[0004] Multiple stirring shaft tubes are evenly inserted into the reactor via bearings. Multiple stirring blades are respectively installed on multiple stirring shaft tubes. The stirring drive motor is installed on the reactor. The stirring gear set is installed on the stirring drive motor and multiple stirring shaft tubes. The spider web diverter is installed on the processing bracket. Multiple J-shaped siphon suction pipes are evenly inserted into the spider web diverter, and the multiple J-shaped siphon suction pipes are respectively inserted into the inner side of multiple stirring shaft tubes via bearings. The feeding valve is installed on the spider web diverter. The transfer box is connected to the feeding valve. Multiple raw material valves are evenly installed on the transfer box, and the multiple raw material valves are respectively connected to multiple raw material boxes. The feeding hydraulic push rod is installed inside the transfer box. The feeding disc is installed on the pushing end of the feeding hydraulic push rod. The auxiliary adjustment component is installed inside the reactor.

[0005] It should be noted that, as described above, opening the raw material valve on the raw material tank connects the transfer box, the raw material valve, and the raw material tank. The extension and retraction of the feeding hydraulic push rod inside the transfer box causes the feeding disc on its push end to rise and fall, thereby drawing the raw material into the inner side of the transfer box through negative pressure. The raw material valve then operates to seal the connection. Afterwards, opening the feeding valve connects the transfer box to the reactor. The feeding hydraulic push rod then reverses its movement, drawing the raw material from the inner side of the transfer box into the inner side of the reactor. The different rising and falling heights of the feeding hydraulic push rod thus alter the flow of raw material. The variable negative pressure adsorption effect uses negative pressure adsorption and high pressure feeding to stably guide and feed different types of raw materials. The stirring drive motor runs, driving the stirring gear set on the drive end of the stirring drive motor. The stirring gear set drives the stirring gear set on the drive end to rotate multiple stirring shaft tubes, which in turn drive the stirring blades on their respective stirring shaft tubes to rotate. Through the rotation of multiple stirring blades, the different types of raw materials inside the reactor are mixed and stirred. The stirring effect of the raw materials inside the reactor is adjusted by the auxiliary adjustment component.

[0006] Preferably, the auxiliary adjustment assembly includes: two pairs of F-shaped drainage tubes, two pairs of arc-shaped drainage tubes, two pairs of lifting auxiliary hydraulic push rods, and two pairs of concave auxiliary lifting blocks;

[0007] Two pairs of F-shaped drain pipes are evenly installed on the inner side of the reactor, two pairs of arc drain pipes are evenly installed on the two pairs of F-shaped drain pipes, two pairs of lifting auxiliary hydraulic push rods are respectively installed on the inner side of the two pairs of F-shaped drain pipes, and two pairs of concave auxiliary lifting blocks are respectively installed on the pushing end of the two pairs of lifting auxiliary hydraulic push rods.

[0008] It should be noted that, as described above, the extension and retraction of the lifting auxiliary hydraulic push rods on the inner side of the two pairs of F-shaped drainage tubes drive the concave auxiliary lifting blocks on the push ends of the two pairs of lifting auxiliary hydraulic push rods to move steadily up and down along the inner side of the F-shaped drainage tubes. The movement of the concave auxiliary lifting blocks blocks the holes above the F-shaped drainage tubes, while simultaneously squeezing the raw materials flowing from above into the inner side of the arc-shaped drainage tubes under high pressure. Through the arc shape of the arc-shaped drainage tubes, the squeezed mixed raw materials generate a reverse rotating water flow, thereby squeezing the liquid at the top downwards while generating a reverse rotating water flow, thus accelerating the mixing effect.

[0009] Preferably, a pH sensor is provided on the inner side of the reactor.

[0010] Preferably, a flow sensor is provided on the inner side of one or more of the raw material valves.

[0011] Preferably, a one-way horn-shaped drainage plate is provided on the inner side of the two pairs of F-type drainage tubes.

[0012] Preferably, the reactor is equipped with an electric heater and a cooler. Beneficial effects

[0013] This invention provides a mixing mechanism for processing compound emulsifying thickeners. This compound emulsifying thickener processing mixing mechanism has the following beneficial effects compared with the prior art: In the feeding stage, the raw material valve of the raw material box is opened to connect the transfer box and the raw material box. The feeding hydraulic push rod drives the feeding disc to rise and fall, and the raw material is introduced into the transfer box by negative pressure. Then, the feeding valve connects the transfer box to the reactor. The feeding hydraulic push rod moves in reverse to achieve high-pressure feeding. By adjusting the lifting height, the negative pressure adsorption effect is changed to ensure stable feeding of different types of raw materials. During the stirring process, the stirring drive motor drives the stirring gear set, which in turn drives multiple stirring shaft tubes and stirring blades to rotate, effectively mixing the raw materials in the reactor. The auxiliary adjustment component can further optimize the stirring effect. The lifting auxiliary hydraulic push rod drives the concave auxiliary lifting block to rise and fall, blocking the hole above the F-shaped drainage pipe, and squeezing the raw material under high pressure into the arc drainage pipe. The arc shape generates a reverse rotating water flow, which causes the liquid at the top to be pressed down and form a reverse rotating water flow, significantly accelerating the mixing efficiency. The overall design is ingenious and can efficiently complete the tasks of raw material feeding and mixing. Attached Figure Description

[0014] Figure 1 This is a front cross-sectional schematic diagram of a mixing mechanism for processing compound emulsified thickeners according to the present invention.

[0015] Figure 2 This is a top cross-sectional view of the mixing mechanism for processing compound emulsifying thickeners according to the present invention.

[0016] In the diagram: 1. Reactor; 2. Processing support; 3. Raw material box; 4. Transfer box; 5. Raw material valve; 6. Feeding valve; 7. Spider web diverter pipe; 8. J-type siphon suction pipe; 9. Feeding hydraulic push rod; 10. Feeding disc; 11. Stirring shaft tube; 12. Stirring blades; 13. Stirring drive motor; 14. Stirring gear set; 15. F-type drain pipe; 16. Arc drain pipe; 17. Lifting auxiliary hydraulic push rod; 18. Concave auxiliary lifting block. Detailed Implementation

[0017] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further. Example

[0019] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-2As shown, the reactor 1 is mounted on the processing support 2, and multiple raw material boxes 3 are evenly mounted on the processing support 2. The transfer box 4 is mounted on the reactor 1. The stirring and feeding structure is connected to the reactor 1, the multiple raw material boxes 3, and the transfer box 4. The stirring and feeding structure includes: multiple raw material valves 5, feeding valves 6, spider web diversion pipes 7, multiple J-shaped siphon suction pipes 8, feeding hydraulic push rods 9, feeding discs 10, multiple stirring shafts 11, multiple stirring blades 12, stirring drive motor 13, stirring gear set 14, and auxiliary adjustment components; the multiple stirring... The shaft tubes 11 are evenly inserted into the reactor 1 via bearings. Multiple stirring blades 12 are respectively mounted on multiple stirring shaft tubes 11. The stirring drive motor 13 is mounted on the reactor 1. The stirring gear set 14 is mounted on the stirring drive motor 13 and multiple stirring shaft tubes 11. The spiderweb diversion pipe 7 is mounted on the processing bracket 2. Multiple J-shaped siphon suction pipes 8 are evenly inserted into the spiderweb diversion pipe 7, and the multiple J-shaped siphon suction pipes are respectively inserted into the inner side of multiple stirring shaft tubes 11 via bearings. The feeding valve 6 is mounted on the spiderweb diversion pipe 7. Above, the transfer box 4 is connected to the feeding valve 6, and multiple raw material valves 5 are evenly installed on the transfer box 4, and the multiple raw material valves 5 are respectively connected to multiple raw material boxes 3. The feeding hydraulic push rod 9 is installed on the inner side of the transfer box 4, and the feeding disc 10 is installed on the pushing end of the feeding hydraulic push rod 9. The auxiliary adjustment assembly is installed on the inner side of the reactor 1. The auxiliary adjustment assembly includes: two pairs of F-type drain pipes 15, two pairs of arc drain pipes 16, two pairs of lifting auxiliary hydraulic push rods 17, and two pairs of concave auxiliary lifting blocks 18; the two pairs of F-type drain pipes Two pairs of arc-shaped drain pipes 16 are evenly installed on the inner side of the reactor 1; two pairs of lifting auxiliary hydraulic push rods 17 are respectively installed on the inner side of the two pairs of F-shaped drain pipes 15; two pairs of concave auxiliary lifting blocks 18 are respectively installed on the pushing end of the two pairs of lifting auxiliary hydraulic push rods 17; a pH sensor is provided on the inner side of the reactor 1; a flow sensor is provided on the inner side of the multiple raw material valves 5; a one-way horn-shaped drain plate is provided on the inner side of the two pairs of F-shaped drain pipes 15; an electric heater and a cooler are provided on the reactor 1.

[0020] According to the appendix Figure 1-2It is concluded that by opening the raw material valve 5 on the raw material box 3, the transfer box 4, the raw material valve 5 and the raw material box 3 are interconnected. The feeding hydraulic push rod 9 inside the transfer box 4 extends and retracts, driving the feeding disc 10 on the push end of the feeding hydraulic push rod 9 to rise and fall. Thus, the raw material is guided to the inside of the transfer box 4 through negative pressure. The raw material valve 5 is sealed. Then, the feeding valve 6 is opened, connecting the transfer box 4 and the reactor 1. The feeding hydraulic push rod 9 moves in the opposite direction, thus guiding the raw material inside the transfer box 4 to the inside of the reactor 1. Thus, the effect of negative pressure adsorption is changed by the different lifting heights of the feeding hydraulic push rod 9. Through negative pressure adsorption and high-pressure feeding, different types of raw materials are stably guided and fed. The stirring drive 13 runs, driving the stirring gear set 14 on the drive end of the stirring drive 13. The stirring gear set 14 drives the stirring gear set 14 on the drive end. Group 14 drives multiple stirring shafts 11 to rotate, which in turn drives stirring blades 12 to rotate. The rotation of the stirring blades 12 mixes different types of raw materials inside the reactor 1. The stirring effect of the raw materials inside the reactor 1 is adjusted by an auxiliary adjustment component. The extension and retraction of the lifting auxiliary hydraulic push rods 17 inside the two pairs of F-shaped drain pipes 15 drives the concave auxiliary lifting blocks 18 on the push end of the two pairs of lifting auxiliary hydraulic push rods 17 to move steadily up and down along the inside of the F-shaped drain pipes 15. The movement of the concave auxiliary lifting blocks 18 blocks the holes above the F-shaped drain pipes 15, and at the same time, the raw materials flowing from above are squeezed into the inside of the arc-shaped drain pipe 16 under high pressure. The arc shape of the arc-shaped drain pipe 16 generates a reverse rotating water flow from the squeezed mixed materials, thereby squeezing the liquid at the top downwards and generating a reverse rotating water flow, thus accelerating the mixing effect.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A compounding mechanism for processing of a compound emulsified thickening agent, comprising: The present invention comprises a reaction vessel, a processing support, multiple raw material boxes, a transfer box, and a stirring and feeding structure. The reaction vessel is mounted on the processing support, the multiple raw material boxes are evenly mounted on the processing support, the transfer box is mounted on the reaction vessel, and the stirring and feeding structure is connected to the reaction vessel, the multiple raw material boxes, and the transfer box. The stirring and feeding structure includes: multiple raw material valves, a feeding valve, a spider web-like diversion pipe, multiple J-shaped siphon pipes, a feeding hydraulic push rod, a feeding disc, multiple stirring shafts, multiple stirring blades, a stirring drive motor, a stirring gear set, and auxiliary adjustment components. Multiple stirring shaft tubes are evenly inserted into the reactor via bearings. Multiple stirring blades are respectively installed on multiple stirring shaft tubes. The stirring drive motor is installed on the reactor. The stirring gear set is installed on the stirring drive motor and multiple stirring shaft tubes. The spider web diverter pipe is installed on the processing bracket. Multiple J-shaped siphon suction pipes are evenly inserted into the spider web diverter pipe, and the multiple J-shaped siphon suction pipes are respectively inserted into the inner side of multiple stirring shaft tubes via bearings. The feeding valve is installed on the spider web diverter pipe. The transfer box is connected to the feeding valve. Multiple raw material valves are evenly installed on the transfer box, and the multiple raw material valves are respectively connected to multiple raw material boxes. The feeding hydraulic push rod is installed inside the transfer box. The feeding disc is installed on the pushing end of the feeding hydraulic push rod. The auxiliary adjustment component is installed inside the reactor.

2. A processing blending mechanism for a compounded emulsified thickening agent according to claim 1, characterized in that, The auxiliary adjustment assembly includes: two pairs of F-type drainage tubes, two pairs of arc drainage tubes, two pairs of lifting auxiliary hydraulic push rods, and two pairs of concave auxiliary lifting blocks; Two pairs of F-shaped drain pipes are evenly installed on the inner side of the reactor, two pairs of arc drain pipes are evenly installed on the two pairs of F-shaped drain pipes, two pairs of lifting auxiliary hydraulic push rods are respectively installed on the inner side of the two pairs of F-shaped drain pipes, and two pairs of concave auxiliary lifting blocks are respectively installed on the pushing end of the two pairs of lifting auxiliary hydraulic push rods.

3. A processing blending mechanism for a compounded emulsified thickening agent according to claim 2, characterized in that, A pH sensor is installed inside the reactor.

4. The mixing mechanism for processing compound emulsifying thickeners according to claim 3, characterized in that, Flow sensors are installed on the inside of multiple raw material valves.

5. A processing blending mechanism for a compounded emulsified thickening agent according to claim 4, characterized in that, One-way horn-shaped drainage plates are provided on the inner side of the two pairs of F-type drainage tubes.

6. A processing blending mechanism for a compounded emulsified thickening agent according to claim 5, characterized in that, The reactor is equipped with an electric heater and a cooler.

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