Ceramic tile leftover material recycling machine

Abstract

The utility model discloses a ceramic tile leftover material recycling machine, and relates to the technical field of ceramic tile waste material recycling. The crushing device comprises a supporting frame, a crushing bin is arranged above the supporting frame, a screening assembly is arranged between the crushing bin and the supporting frame, and double crushing assemblies are arranged in the crushing bin. By means of the crushing mode, the tile leftover waste can be fully crushed, the crushing efficiency and the crushing effect are improved, and therefore the overall recycling efficiency of the waste recycling machine is improved, through the screening assembly, a screening structure is arranged at a crushing outlet, the tile leftover waste which is not completely crushed is screened, and the recycling efficiency of the waste recycling machine is improved. And unqualified materials are effectively prevented from flowing into subsequent links, so that waste which is not completely crushed is conveniently crushed again subsequently, and the recovery efficiency of the waste recovery machine is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile waste recycling technology, specifically a ceramic tile edge waste recycling machine. Background Technology

[0002] In the building decoration and ceramic manufacturing industries, ceramic tiles are widely used as a common decorative material in various construction projects and home decoration scenarios. With the continuous increase in the production and use of ceramic tiles, the amount of ceramic tile scraps generated is also growing. These scraps mainly come from the cutting and grinding processes in the ceramic tile production process, as well as the excess scraps generated during the decoration and construction process due to size discrepancies, pattern splicing, and other needs. With the enhancement of environmental awareness and the promotion of resource recycling policies, the development of an efficient, environmentally friendly, and automated ceramic tile scrap recycling machine has important practical significance.

[0003] However, existing tile scrap recycling machines still have some problems in use:

[0004] First, the existing crushing devices in tile scrap recycling machines mostly use a single crushing method. The single crushing method has low crushing efficiency and makes it difficult to achieve sufficient crushing, which in turn affects the recycling efficiency of the waste recycling machine.

[0005] Secondly, existing tile scrap recycling machines lack screening structures. During the crushing process, due to the complex characteristics of tile waste, incompletely crushed materials are inevitable. The lack of screening structures means that incompletely crushed tiles cannot be screened out separately for further crushing, which also affects the recycling efficiency of the waste recycling machine. Utility Model Content

[0006] To address the problems of low crushing efficiency and inability to further crush incompletely crushed materials at the screening stage in existing tile scrap recycling machines, the purpose of this utility model is to provide a tile scrap recycling machine.

[0007] To solve the above technical problems, the present invention adopts the following technical solution: a ceramic tile scrap recycling machine, including a support frame, a crushing chamber above the support frame, a screening component between the crushing chamber and the support frame, a double crushing component inside the crushing chamber, the double crushing component including an installation groove, the installation groove being opened inside the crushing chamber, a round rod being rotatably connected parallel to the installation groove, a servo motor being fixedly installed on one side of the crushing chamber, the output end of the servo motor passing through one side of the crushing chamber and fixedly connected to one end of one of the round rods, a sprocket being fixedly sleeved on the outer surface of the round rod, a chain being meshed between the sprockets, a first gear being fixedly connected to one end of each round rod, a second gear being meshed on the outer surface of the first gear, a central rod being fixedly connected to one side of each of the first and second gears, and the end of the central rod facing away from the first and second gears being rotatably connected to the inner cavity of the crushing chamber, a crushing roller being fixedly sleeved on the outer surface of the central rod.

[0008] Preferably, the screening assembly includes a cylinder, the output end of the cylinder is fixedly connected to a sleeve, a rod is movably inserted into the inside of the sleeve, the rod and the sleeve are connected by a bolt with a common thread, a screen frame is fixedly connected to one side of the rod, and the screen frame is located below the crushing chamber.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] 1. This application uses a dual crushing component, through the synergistic action of two sets of crushing rollers, which, compared to the traditional single crushing method, can fully crush the waste material from the edges of ceramic tiles, improve crushing efficiency and effect, and thus improve the overall recycling efficiency of the waste recycling machine.

[0011] 2. This application uses a screening component to set up a screening structure at the crushing outlet to screen the incompletely crushed tile edge waste, effectively preventing unqualified materials from flowing into subsequent stages, so as to facilitate the subsequent re-crushing of incompletely crushed waste, thereby significantly improving the recycling efficiency of the waste recycling machine. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the cross-sectional structure of the dual crushing component of this utility model.

[0015] Figure 3 This is a schematic diagram of the exploded structure of the screening component of this utility model.

[0016] In the diagram: 1. Support frame; 2. Dual crushing assembly; 21. Sprocket; 22. Chain; 23. Servo motor; 24. Support base; 25. Round rod; 26. Mounting slot; 27. Center rod; 28. Crushing roller; 29. ​​First gear; 201. Second gear; 3. Screening assembly; 31. Cylinder; 32. Positioning seat; 33. Guide rail groove; 34. Guide rod; 35. Screen frame; 36. Insert rod; 37. Sleeve; 38. Bolt; 4. Crushing chamber; 5. Support rod; 6. Feed hopper. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example: Figure 1-3 As shown, this utility model provides a ceramic tile edge waste recycling machine, including a support frame 1. A crushing chamber 4 is provided above the support frame 1. Support rods 5 are fixedly connected to the upper surface of the support frame 1 in a rectangular array. The crushing chamber 4 is fixed to the upper surface of the support rods 5. The support rods 5 securely support the crushing chamber 4 above, maintaining a suitable working height for easy feeding and subsequent processing, while also enhancing the overall stability of the equipment. A feeding hopper 6 is fixedly connected to the upper surface of the crushing chamber 4. The feeding hopper 6 is located on the upper surface of the crushing chamber 4, and its funnel-shaped structure can guide the ceramic tile edge waste smoothly and centrally into the interior of the crushing chamber 4, preventing the waste from spilling during the feeding process and improving feeding efficiency.

[0019] A screening component 3 is provided between the crushing chamber 4 and the support frame 1. The screening component 3 can screen the crushed waste to prevent incompletely crushed waste from flowing into subsequent stages. The crushing chamber 4 is equipped with a double crushing component 2 inside. The double crushing component 2 makes the waste crushed more effectively and improves the recycling efficiency of the waste recycling machine.

[0020] The dual crushing assembly 2 includes a mounting groove 26, which is formed inside the crushing chamber 4. A round rod 25 is rotatably connected parallel inside the mounting groove 26. A servo motor 23 is fixedly installed on one side of the crushing chamber 4. A support base 24 for use with the servo motor 23 is also fixedly installed on one side of the crushing chamber 4. The servo motor 23 is fixedly installed on the upper surface of the support base 24, which provides a stable mounting position for the servo motor 23. The output end of the servo motor 23 passes through one side of the crushing chamber 4 and is fixedly connected to one end of one of the round rods 25, so that the output end of the servo motor 23 can drive the round rod 25 to rotate. A sprocket 21 is fixedly sleeved on the outer surface of the round rod 25, and the rotation of the round rod 25 drives the sprocket 21 to rotate.

[0021] A chain 22 is meshed between the sprockets 21. A first gear 29 is fixedly connected to one end of each round rod 25. A second gear 201 is meshed with the outer surface of the first gear 29. A central rod 27 is fixedly connected to one side of each of the first gear 29 and the second gear 201. The end of the central rod 27 facing away from the first gear 29 and the second gear 201 is rotatably connected to the inner cavity of the crushing chamber 4. A crushing roller 28 is fixedly sleeved on the outer surface of the central rod 27. The sprockets 21 and the chain 22 cooperate to make the two round rods 25 rotate synchronously. Then, the first gear 29 and the second gear 201 drive the central rod 27 and the crushing roller 28 to rotate. The two sets of crushing rollers 28 form a double crushing structure, which can crush the waste material from the edges of the ceramic tiles multiple times. Compared with a single crushing method, this achieves thorough crushing of the waste material, ensures that the particle size of the crushed material is more uniform, and improves the overall recycling efficiency of the waste recycling machine.

[0022] The screening assembly 3 includes a cylinder 31. A positioning seat 32 for use with the cylinder 31 is fixedly installed on the upper surface of the support frame 1. The cylinder 31 is fixedly installed on the upper surface of the positioning seat 32, and the positioning seat 32 fixes the cylinder 31 to the support frame 1. A retaining sleeve 37 is fixedly connected to the output end of the cylinder 31. A rod 36 is movably inserted into the inside of the retaining sleeve 37. A bolt 38 is threadedly connected between the rod 36 and the retaining sleeve 37. A screen frame 35 is fixedly connected to one side of the rod 36. The cooperation between the rod 36, the retaining sleeve 37, and the bolt 38 facilitates the disassembly and replacement of the screen frame 35.

[0023] Furthermore, the screen frame 35 is located below the crushing chamber 4. Guide rods 34 are symmetrically fixedly connected to the lower surface of the screen frame 35. Guide rail grooves 33 are symmetrically opened on the upper surface of the support frame 1 to cooperate with the guide rods 34. The guide rods 34 and guide rail grooves 33 are slidably connected. When the crushed waste falls into the screen frame 35, the cylinder 31 can drive the screen frame 35 to slide along the direction of the guide rail groove 33 to realize the screening of waste. The screen frame 35 can screen out the incompletely crushed tile corner waste, which is convenient for subsequent re-crushing of these wastes.

[0024] Working principle: First, the waste material from the edges of the tiles enters the crushing chamber 4 through the feed hopper 6. The funnel-shaped structure of the feed hopper 6 guides the waste material to fall in a concentrated manner to avoid spillage. The support frame 1 supports the crushing chamber 4 firmly above it through the support rods 5, ensuring that the feeding height is appropriate and the overall equipment is stable.

[0025] Then, the waste material is crushed by the dual crushing component 2, and the servo motor 23 is started, whose output drives the circular rod 25 connected to it to rotate.

[0026] The sprocket 21 on the round rod 25 drives another round rod 25 to rotate synchronously through the chain 22, realizing power transmission. The first gear 29 and the second gear 201 at the ends of the two round rods 25 mesh, causing the two central rods 27 to drive the crushing roller 28 to rotate in opposite directions.

[0027] Two sets of crushing rollers 28 form a dual crushing structure, which squeezes and crushes the tile edge waste into smaller particles into the crushing chamber 4. The crushed waste falls from the crushing chamber 4 into the screen frame 35 below.

[0028] Then, the cylinder 31 on the positioning seat 32 is activated by the screening component 3, and its output end pushes the sleeve 37 and the insertion rod 36, causing the screen frame 35 to slide back and forth along the guide rail groove 33.

[0029] The guide rod 34 on the lower surface of the screen frame 35 cooperates with the guide rail groove 33 to ensure that the screen frame 35 moves smoothly and screens the waste material.

[0030] Particles that meet the size requirements fall through the screen and are collected for further processing, while larger particles that are not completely broken remain in the screen frame 35.

[0031] By removing bolt 38, the screen frame 35 can be separated from the sleeve 37, making it easier to remove the uncrushed waste for further crushing and improving recycling efficiency.

[0032] Through the coordinated operation of the dual crushing component 2 and the screening component 3, efficient crushing, screening and recycling of tile scraps are achieved. The close cooperation of each component improves the overall processing efficiency of the recycling machine.

[0033] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A ceramic tile corner waste recycling machine comprising a support frame (1), characterized in that: A crushing chamber (4) is provided above the support frame (1), a screening component (3) is provided between the crushing chamber (4) and the support frame (1), and a double crushing component (2) is provided inside the crushing chamber (4).

2. A ceramic tile corner waste recycling machine as claimed in claim 1, characterized in that: The dual crushing assembly (2) includes a mounting groove (26) which is located inside the crushing chamber (4). A round rod (25) is rotatably connected to the inside of the mounting groove (26). A servo motor (23) is fixedly mounted on one side of the crushing chamber (4). The output end of the servo motor (23) passes through one side of the crushing chamber (4) and is fixedly connected to one end of one of the round rods (25). A sprocket (21) is fixedly sleeved on the outer surface of the round rod (25), and the sprockets (21) mesh with each other. A chain (22) is connected to the first gear (29) at one end of the round rod (25). The outer surface of the first gear (29) is meshed with the second gear (201). A central rod (27) is fixedly connected to one side of the first gear (29) and the second gear (201). The end of the central rod (27) facing away from the first gear (29) and the second gear (201) is rotatably connected to the inner cavity of the crushing chamber (4). A crushing roller (28) is fixedly sleeved on the outer surface of the central rod (27).

3. A ceramic tile corner waste recycling machine as claimed in claim 1, characterized in that: The screening assembly (3) includes a cylinder (31), the output end of which is fixedly connected to a sleeve (37), a rod (36) is movably inserted into the sleeve (37), and a bolt (38) is threadedly connected between the rod (36) and the sleeve (37). A screen frame (35) is fixedly connected to one side of the rod (36), and the screen frame (35) is located below the crushing chamber (4).

4. A ceramic tile corner waste recycling machine as claimed in claim 1, characterized in that: The upper surface of the crushing chamber (4) is fixedly connected to the feed hopper (6).

5. A ceramic tile corner waste recycling machine as claimed in claim 1, characterized in that: The upper surface of the support frame (1) is fixedly connected to a rectangular array of support rods (5), and the crushing chamber (4) is fixed to the upper surface of the support rods (5).

6. A ceramic tile corner waste recycling machine as claimed in claim 2, characterized in that: A support base (24) for use with a servo motor (23) is fixedly installed on one side of the crushing chamber (4), and the servo motor (23) is fixedly installed on the upper surface of the support base (24).

7. A ceramic tile edge waste recycling machine as described in claim 3, characterized in that: The lower surface of the sieve frame (35) is symmetrically fixedly connected with guide rods (34), and the upper surface of the support frame (1) is symmetrically provided with guide rail grooves (33) for use with the guide rods (34). The guide rods (34) are slidably connected to the guide rail grooves (33).

8. A ceramic tile corner waste recycling machine as claimed in claim 3, characterized in that: The upper surface of the support frame (1) is fixedly mounted with a positioning seat (32) for use with the cylinder (31), and the cylinder (31) is fixedly mounted on the upper surface of the positioning seat (32).

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