Ceramic tile ball milling device

Abstract

The utility model discloses a ceramic tile ball milling device which comprises a base, a ball mill roller is arranged at the top of the base, a feeding pipe and a discharging pipe are fixedly arranged on the outer walls of the two ends of the ball mill roller through openings respectively, and a second bearing is fixedly arranged on the outer wall of one end of the discharging pipe. A bent pipe bent downwards is installed on the outer wall of one end of the discharging pipe through a second bearing, an upper positioning housing is installed at one end of the bottom of the bent pipe, and a lower positioning housing is arranged at the bottom of the upper positioning housing. The detachable filter screen is arranged between the upper positioning cover shell and the lower positioning cover shell, screen meshes with different mesh numbers can be flexibly replaced according to the grinding fineness requirements of different ceramic raw materials, the produced ceramic raw materials can be conveniently filtered, magnetic field distribution is enhanced through a multi-stage magnetic field structure and an annular piece in cooperation with an electromagnetic rod, and the grinding fineness of the ceramic raw materials is improved. And iron in the ceramic raw materials can be accurately adsorbed, and the quality of produced ceramic tiles can be improved.

Description

Technical Field

[0001] This utility model relates to the field of ceramic raw material crushing technology, specifically to a ceramic brick ball milling device. Background Technology

[0002] In the production of ceramic tiles, the presence of coarse materials and trace amounts of iron in the raw materials can easily lead to defects such as molten holes, black spots, and sintering points in the product. Grinding and impurity removal of the raw materials are crucial steps affecting the quality of the finished product. The ball-milled slurry is first passed through an iron remover to remove ferromagnetic impurities before filtration to prevent affecting the color of the product surface. Traditional ball milling equipment typically focuses only on grinding efficiency, neglecting subsequent screening and iron removal, resulting in uneven slurry particle size or the presence of iron impurities, thus affecting the quality and performance of the final product.

[0003] To address this issue, we propose a ceramic brick ball milling device. Utility Model Content

[0004] The purpose of this invention is to provide a ceramic brick ball milling device to address the aforementioned shortcomings in the technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a ceramic brick ball milling device, comprising a base, a ball mill roller at the top of the base, a feed pipe and a discharge pipe respectively fixed at both ends of the outer wall of the ball mill roller through openings, a second bearing fixed at one end of the outer wall of the discharge pipe, a downwardly curved pipe installed at one end of the outer wall of the discharge pipe through the second bearing, an upper positioning cover installed at the bottom of the curved pipe, a lower positioning cover at the bottom of the upper positioning cover, a filter screen installed inside the upper and lower positioning covers, a guide hopper fixed at the bottom outer wall of the lower positioning cover through an opening, a vertically downward discharge pipe connected to the bottom of the guide hopper, a positioning ring fixed at the inner wall of the guide hopper through a bracket, an electromagnetic rod inserted into the inner wall of the positioning ring, and equally spaced annular plates fixed at the bottom outer wall of the electromagnetic rod, the central axis of the electromagnetic rod and the central axis of the discharge pipe being on the same straight line.

[0006] Preferably, the outer walls of the feed pipe and the discharge pipe are both fitted with first bearings, and the outer walls of the first bearings are fixedly provided with fixing rings. The outer walls of the fixing rings are fixedly connected to the top outer walls of the base through brackets.

[0007] Preferably, a positioning ring is fixedly provided on the outer wall of the bent pipe, and the outer wall of the positioning ring is fixedly connected to the top outer wall of the base through a bracket.

[0008] Preferably, the bottom outer wall of the upper positioning cover and the top outer wall of the lower positioning cover are fixedly provided with a docking ring, the outer wall of the docking ring is provided with positioning holes distributed at equal intervals, and the inner wall of the positioning hole is provided with a matching bolt.

[0009] Preferably, a toothed ring is fixedly provided on the outer wall of one end of the ball mill drum.

[0010] Preferably, an electric motor is mounted on the top outer wall of the base, a reducer is mounted on the output end of the electric motor, and a drive gear is mounted on the output end of the reducer. The drive gear meshes with the outer wall of the gear ring.

[0011] Preferably, the ball mill drum is equipped with equidistantly distributed inner lining plates.

[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0013] By setting a detachable filter screen between the upper and lower positioning covers, different mesh sizes of screens can be flexibly replaced according to the grinding fineness requirements of different ceramic raw materials, which facilitates the filtration of the produced ceramic raw materials. In conjunction with the electromagnetic rod, through the multi-level magnetic field structure and the ring plate to enhance the magnetic field distribution, it can accurately adsorb iron in the ceramic raw materials, which is beneficial to improving the quality of the produced ceramic bricks. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0015] Figure 1 This is a three-dimensional structural diagram of a ceramic brick ball milling device according to the present invention;

[0016] Figure 2 This is a schematic diagram of the base structure of a ceramic brick ball milling device according to the present invention;

[0017] Figure 3 This is a schematic diagram of the ball mill drum structure of a ceramic brick ball milling device according to the present invention;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the ball mill drum of a ceramic brick ball milling device according to the present invention;

[0019] Figure 5 This is a schematic diagram of the bent tube structure of a ceramic brick ball milling device according to the present invention;

[0020] Figure 6This is an exploded view of the bent pipe of a ceramic brick ball milling device according to this utility model.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Base, 2. Ball mill roller, 3. Feed pipe, 4. Discharge pipe, 5. First bearing, 6. Fixing ring, 7. Second bearing, 8. Bend, 9. Upper positioning cover, 10. Lower positioning cover, 11. Filter screen, 12. Guide hopper, 13. Positioning ring, 14. Electromagnetic rod, 15. Annular plate, 16. Connecting ring, 17. Positioning hole, 18. Gear ring, 19. Motor, 20. Reducer, 21. Drive gear, 22. Inner liner, 23. Discharge pipe one, 24. Positioning ring one. Detailed Implementation

[0023] The following drawings will disclose several embodiments of this utility model. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these physical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.

[0024] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the utility model. They are merely used to distinguish components or operations described with the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0025] Example 1

[0026] Refer to the instruction manual appendix Figure 1-6 A ceramic brick ball milling device includes a base 1, on the top of which a ball mill roller 2 is stably mounted for containing ceramic raw materials and grinding media. Feed pipes 3 and discharge pipes 4 are fixedly mounted on the outer walls of both ends of the ball mill roller 2 through openings, facilitating the addition of raw materials and the discharge of ground materials. First bearings 5 ​​are sleeved on the outer walls of both the feed pipes 3 and discharge pipes 4. Fixing rings 6 are fixedly mounted on the outer walls of the first bearings 5. The fixing rings 6 are fixedly connected to the top outer wall of the base 1 via a bracket, which helps improve the stability of the ball mill roller 2 during operation.

[0027] Example 2

[0028] Based on Embodiment 1, a second bearing 7 is fixedly installed on the outer wall of one end of the discharge pipe 4. A bent pipe 8 with a downward curve is installed through the second bearing 7. A positioning ring 24 is fixedly installed on the outer wall of the bent pipe 8. The positioning ring 24 is fixedly connected to the top outer wall of the base 1 through a bracket, which further enhances the stability of the structure. An upper positioning cover 9 is installed at the bottom end of the bent pipe 8. A lower positioning cover 10 is provided at the bottom of the upper positioning cover 9. The two are connected by a docking ring 16. The outer wall of the docking ring 16 has positioning holes 17 that are evenly distributed. The positioning holes 17 are equipped with matching bolts, which realizes a tight and detachable connection between the upper and lower positioning covers.

[0029] Example 3

[0030] Based on Embodiment 1, the upper positioning cover 9 and the lower positioning cover 10 are equipped with filter screens 11 for screening the ground slurry-like material and removing large particle impurities. The bottom outer wall of the lower positioning cover 10 is fixedly provided with a guide hopper 12 through an opening. The bottom of the guide hopper 12 is connected to a vertically downward discharge pipe 23 for guiding the screened material out. The inner wall of the guide hopper 12 is fixedly provided with a positioning ring 13 through a bracket. An electromagnetic rod 14 is inserted into the inner wall of the positioning ring 13. The bottom outer wall of the electromagnetic rod 14 is fixedly provided with equally spaced annular plates 15 to enhance the magnetic separation effect. The central axis of the electromagnetic rod 14 and the central axis of the discharge pipe 23 are on the same straight line, so that the material can pass through the electromagnetic rod 14 evenly during the discharge process, effectively removing ferromagnetic impurities.

[0031] Example 4

[0032] Based on Embodiment 1, a toothed ring 18 is fixedly provided on the outer wall of one end of the ball mill drum 2, and a motor 19 is installed on the top outer wall of the base 1. The output end of the motor 19 is connected to a reducer 20, and a drive gear 21 is installed on the output end of the reducer 20. The drive gear 21 meshes with the outer wall of the toothed ring 18, and the ball mill drum 2 is driven to rotate by the motor 19 to achieve the grinding of ceramic raw materials.

[0033] Example 5

[0034] Based on Embodiment 1, the ball mill drum 2 is equipped with equidistantly distributed inner liner plates 22. The inner liner plates 22 are made of wear-resistant material, which effectively protects the inner wall of the ball mill drum 2 and extends the service life of the equipment. At the same time, the setting of the inner liner plates 22 also helps to improve the grinding efficiency, so that the ceramic raw materials and grinding media can be more fully mixed and ground in the drum. The annular plate 15 of the electromagnetic rod 14 can be made of materials with different thicknesses or different magnetic properties to adapt to the magnetic separation requirements of different materials. At the same time, the magnetic force of the electromagnetic rod 14 can also be adjusted according to actual needs to achieve the best magnetic separation effect.

[0035] Working principle of this utility model:

[0036] Refer to the instruction manual appendix Figure 1-6 Ceramic raw materials and water are mixed according to a specific ratio and fed into the rotating ball mill drum 2 through the feed pipe 3. Driven by the motor 19 and the reducer 20, the drum rotates through the meshing of the gear ring 18 and the drive gear 21. The internal liner 22 enhances the grinding effect, gradually pulverizing the raw materials into a slurry. The ground slurry flows out from the discharge pipe 4 and is conveyed downwards to the filter assembly through the bent pipe 8 connected to the second bearing 7. The bent pipe 8 is stabilized by the positioning ring 24, allowing the slurry to flow smoothly. The slurry enters the filter chamber composed of the upper positioning cover 9 and the lower positioning cover 10, where it is filtered. The filter 11 screens the slurry, allowing qualified fine particles to pass through while intercepting coarse particles. The detachable connecting ring 16 allows for the replacement of filter screens 11 with different mesh sizes to meet different process requirements. The filtered slurry flows into the guide hopper 12. The electromagnetic rod 14 is energized to generate a magnetic field, and its annular plate 15 structure enhances the adsorption effect, removing iron impurities from the slurry. The purified slurry is discharged from the discharge pipe 23 to enter the next process. After the utility model is used up, the power to the electromagnetic rod 14 is turned off, and the adsorbed iron filings are cleaned. If the filter screen 11 is clogged or worn, the connecting ring 16 can be detached for replacement or cleaning.

[0037] The foregoing has only described certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A ceramic tile ball milling device comprising a base (1), characterized in that: The top of the base (1) is provided with a ball mill roller (2). The outer walls of both ends of the ball mill roller (2) are respectively fixed with a feed pipe (3) and a discharge pipe (4) through openings. A second bearing (7) is fixed to the outer wall of one end of the discharge pipe (4). A downwardly curved pipe (8) is installed on the outer wall of one end of the discharge pipe (4) through the second bearing (7). An upper positioning cover (9) is installed at the bottom of the curved pipe (8). A lower positioning cover (10) is provided at the bottom of the upper positioning cover (9). The upper positioning cover (9) and the lower positioning cover (10) are connected... An internal filter screen (11) is installed. The bottom outer wall of the lower positioning cover (10) is fixedly provided with a guide hopper (12) through an opening. The bottom of the guide hopper (12) is connected to a vertically downward discharge pipe (23). The inner wall of the guide hopper (12) is fixedly provided with a positioning ring (13) through a bracket. An electromagnetic rod (14) is inserted into the inner wall of the positioning ring (13). The bottom outer wall of the electromagnetic rod (14) is fixedly provided with annular plates (15) distributed at equal intervals. The central axis of the electromagnetic rod (14) and the central axis of the discharge pipe (23) are on the same straight line.

2. A ceramic tile ball mill device according to claim 1, characterized in that: The outer walls of the feed pipe (3) and the discharge pipe (4) are both fitted with first bearings (5), and the outer walls of the first bearings (5) are fixed with a fixing ring (6). The outer walls of the fixing ring (6) are fixedly connected to the top outer wall of the base (1) through a bracket.

3. A ceramic tile ball mill device according to claim 1, characterized in that: The outer wall of the bend (8) is fixedly provided with a positioning ring (24), and the outer wall of the positioning ring (24) is fixedly connected to the top outer wall of the base (1) through a bracket.

4. A ceramic tile ball mill device according to claim 1, characterized in that: The bottom outer wall of the upper positioning cover (9) and the top outer wall of the lower positioning cover (10) are fixedly provided with a docking ring (16). The outer wall of the docking ring (16) has positioning holes (17) distributed at equal intervals, and the inner wall of the positioning holes (17) is equipped with matching bolts.

5. A ceramic tile ball mill device according to claim 1, characterized in that: A toothed ring (18) is fixedly provided on the outer wall of one end of the ball mill drum (2).

6. A ceramic tile ball mill device according to claim 5, characterized in that: An electric motor (19) is installed on the top outer wall of the base (1). A reducer (20) is installed at the output end of the electric motor (19). A drive gear (21) is installed at the output end of the reducer (20). The drive gear (21) meshes with the outer wall of the gear ring (18).

7. A ceramic tile ball mill device according to claim 1, characterized in that: The ball mill drum (2) is equipped with equidistantly distributed inner lining plates (22).

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