Shearing equipment for aluminum profile production

An automated shearing device that uses electric push rods and distance sensors solves the safety hazards and low efficiency problems of manual position adjustment in existing aluminum profile production, and realizes automated fixing, shearing and material handling, thus improving safety and efficiency.

CN224143593UActive Publication Date: 2026-04-21JIANGXI ADB ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI ADB ALUMINUM CO LTD
Filing Date
2025-05-16
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing shearing equipment used in aluminum profile production requires manual adjustment of the aluminum profile position, which poses safety hazards and is inefficient.

Method used

An automated shearing device using electric push rods and distance sensors enables automatic fixing, shearing, and material handling of aluminum profiles, reducing manual adjustment steps.

Benefits of technology

It improves shearing safety and processing efficiency, reduces safety hazards of manual operation, and increases processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224143593U_ABST
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Abstract

The utility model discloses shearing equipment for aluminum profile production, which comprises an operation table, a first electric push rod fixedly mounted on a first fixing frame body, a clamping block body connected between two first connecting fixing rods, a second electric push rod fixedly mounted on a gantry fixing frame body, and a shear knife fixedly connected on a connecting plate. A third electric push rod is fixedly installed on the second fixing frame body, a movable frame body is connected to the fixing sliding rod in a sliding mode, a fourth electric push rod is fixedly installed on the movable frame body, and a pushing plate is fixedly connected to a fourth connecting fixing rod. Through the cooperation of the first electric push rod, the clamping block body, the second electric push rod, the shearing knife, the third electric push rod, the movable frame body, the fourth electric push rod and the propelling plate, the working process of automatically fixing, shearing and transporting the aluminum profile is achieved, and manual debugging of the machining position of the aluminum profile is omitted; and meanwhile, the safety during shearing is improved, and the machining efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum profile production technology, and in particular relates to a shearing device for aluminum profile production. Background Technology

[0002] Industrial aluminum profiles are alloy materials with aluminum as the main component. Aluminum rods are hot-melted and extruded to obtain aluminum materials with different cross-sectional shapes.

[0003] Utility model patent CN220388084U discloses a shearing device for industrial aluminum profile production, including a main board. First grooves are formed on both sides of the main board, and a first bearing is sleeved on the inner wall of each groove. A guide wheel is sleeved inside the first bearing. A rotating device is connected to the upper end of each of the first grooves. Multiple second grooves are formed on the front and rear sides of the upper surface of the main board, and a clamping device is connected within each groove. A cutting device is connected to the inner side of the clamping device and located at the upper end of the main board. After shearing the aluminum profile, the device requires manual adjustment of the profile's position before shearing can continue. Furthermore, the manual adjustment process involves numerous steps, posing safety hazards during shearing. Therefore, a shearing device for aluminum profile production is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a shearing device for aluminum profile production to solve the problems mentioned in the background art.

[0005] A shearing device for aluminum profile production includes an operating table with a controller mounted on it. Two first fixed frames are fixedly connected to the operating table, and a first electric push rod is fixedly mounted on each first fixed frame. A first connecting fixed rod is connected to the top of the telescopic rod of the first electric push rod. A clamping block connects the two first connecting fixed rods. A first distance sensor is mounted on the first connecting fixed rod. A gantry fixed frame is fixedly connected to the operating table, and a second electric push rod is fixedly mounted on it. A second connecting fixed rod is connected to the bottom of the telescopic rod of the second electric push rod, and a connecting plate is connected to the bottom of the second connecting fixed rod. A shearing blade is fixedly connected to the connecting plate, a second distance sensor is installed on the connecting plate, a third distance sensor is installed on the gantry fixed frame, two fixed sliding rods are fixedly connected to the operating table, a second fixed frame is fixedly connected to the fixed sliding rods, a third electric push rod is fixedly installed on the second fixed frame, a third connecting fixed rod is connected to the telescopic rod of the third electric push rod, a movable frame is slidably connected to the fixed sliding rods, the movable frame is connected to the third connecting fixed rod, a fourth electric push rod is fixedly installed on the movable frame, a fourth connecting fixed rod is connected to the telescopic rod of the fourth electric push rod, and a push plate is fixedly connected to the fourth connecting fixed rod.

[0006] Furthermore, the controller is equipped with a first button and a second button.

[0007] Furthermore, anti-slip pads are provided on the push plate.

[0008] The beneficial effects of this utility model are:

[0009] This invention achieves automatic fixing, cutting, and material handling of aluminum profiles through the cooperation of a first electric push rod, a clamping block, a first distance sensor, a second electric push rod, a shearing blade, a second distance sensor, a third electric push rod, a moving frame, a third distance sensor, a fourth electric push rod, and a push plate. This saves the need for manual adjustment of the aluminum profile's processing position, while also improving safety during shearing and increasing processing efficiency. Attached Figure Description

[0010] Figure 1 This is a three-dimensional structural diagram of the shearing equipment for aluminum profile production according to this utility model;

[0011] Figure 2 This is a side view of the three-dimensional structure of the control panel;

[0012] Figure 3 A side-view three-dimensional structural diagram of the gantry fixing frame;

[0013] Figure 4 This is a side view of the three-dimensional structure of the fixed sliding rod.

[0014] In the diagram, 1-operating table, 2-controller, 3-first fixed frame, 4-first electric push rod, 5-first connecting fixed rod, 6-clamping block, 7-first distance sensor, 8-gantry fixed frame, 9-second electric push rod, 10-second connecting fixed rod, 11-connecting plate, 12-shearing blade, 13-second distance sensor, 14-third distance sensor, 15-fixed slide bar, 16-second fixed frame, 17-third electric push rod, 18-third connecting fixed rod, 19-moving frame, 20-fourth electric push rod, 21-fourth connecting fixed rod, 22-push plate. Detailed Implementation

[0015] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0016] like Figures 1 to 4The aluminum profile shearing equipment of this utility model includes an operating table 1, on which a controller 2 is installed. Two first fixed frames 3 are fixedly connected to the operating table 1. A first electric push rod 4 is fixedly installed on the first fixed frame 3. The top of the telescopic rod of the first electric push rod 4 is connected to a first connecting fixing rod 5. A clamping block 6 is connected between the two first connecting fixing rods 5 to fix the aluminum profile. A first distance sensor 7 is installed on the first connecting fixing rod 5. A gantry fixed frame 8 is fixedly connected to the operating table 1. A second electric push rod 9 is fixedly installed on the gantry fixed frame 8. The bottom of the telescopic rod of the second electric push rod 9 is connected to a second connecting fixing rod 10. The bottom of the second connecting fixing rod 10 is connected to a connecting plate 11. A shearing blade is fixedly connected to the connecting plate 11. 12. The shearing blade 12 is used to cut aluminum profiles. A second distance sensor 13 is installed on the connecting plate 11. A third distance sensor 14 is installed on the gantry fixed frame 8. Two fixed sliding rods 15 are fixedly connected to the operating table 1. A second fixed frame 16 is fixedly connected to the fixed sliding rods 15. A third electric push rod 17 is fixedly installed on the second fixed frame 16. A third connecting fixed rod 18 is connected to the telescopic rod of the third electric push rod 17. A movable frame 19 is slidably connected to the fixed sliding rods 15. The movable frame 19 is connected to the third connecting fixed rod 18. A fourth electric push rod 20 is fixedly installed on the movable frame 19. A fourth connecting fixed rod 21 is connected to the telescopic rod of the fourth electric push rod 20. A push plate 22 is fixedly connected to the fourth connecting fixed rod 21. The push plate 22 is used to push the aluminum profiles.

[0017] The controller 2 is equipped with a first button and a second button.

[0018] Anti-slip pads are provided on the push plate 22.

[0019] The working principle of this utility model is as follows: the first distance sensor is provided with a first threshold and a second threshold, and the value of the first threshold is smaller than the value of the second threshold.

[0020] The second distance sensor is equipped with a first threshold and a second threshold, wherein the value of the first threshold is greater than the value of the second threshold.

[0021] The third distance sensor is equipped with a first threshold and a second threshold, the value of the first threshold being smaller than the value of the second threshold.

[0022] After placing the aluminum profile on the operating table, press the first button to control the first electric push rod to lower the first connecting fixing rod, clamping block, and first distance sensor. The clamping block lowers until it contacts the aluminum profile and fixes it. When the distance between the first distance sensor and the first fixing frame reaches the first threshold preset by the first distance sensor, the first electric push rod stops working. Simultaneously, the second electric push rod lowers the second connecting fixing rod, connecting plate, shearing blade, and second distance sensor, allowing the shearing blade to cut the aluminum profile. When the distance between the second distance sensor and the gantry fixing frame reaches the first threshold preset by the second distance sensor, the second electric push rod rises the second connecting fixing rod, connecting plate, shearing blade, and second distance sensor, moving the shearing blade away from the aluminum profile. When the distance between the second distance sensor and the gantry fixing frame reaches the second threshold preset by the second distance sensor, the second electric push rod stops working. Simultaneously, the first electric push rod rises the first connecting fixing rod, clamping block, and first distance sensor, releasing the clamping block from fixing the aluminum profile. When the distance between the first distance sensor and the first fixed frame reaches the second threshold preset by the first distance sensor, the first electric push rod is controlled to stop working. At the same time, the fourth electric push rod is controlled to work for a certain period of time and then stop. The fourth electric push rod drives the fourth connecting fixed rod and the push plate to move inward, so that the push plate moves inward to clamp the aluminum profile. Then, the second button is pressed, thereby controlling the third electric push rod to drive the third connecting fixed rod, the moving frame, the fourth electric push rod, the fourth connecting fixed rod, the push plate and the aluminum profile to move, thereby realizing the pushing work of the aluminum profile, saving the step of manually adjusting the cutting position of the aluminum profile and improving the cutting efficiency. When the distance between the moving frame and the third distance sensor reaches the first threshold preset by the third distance sensor, the fourth electric push rod is controlled to drive the fourth connecting fixed rod and the push plate to move outward. At the same time, the third electric push rod is controlled to drive the third connecting fixed rod, the moving frame, the fourth electric push rod, the fourth connecting fixed rod and the push plate to move slowly in the opposite direction. When the distance between the moving frame and the third distance sensor reaches the second threshold preset by the third distance sensor, the third electric push rod is controlled to stop working.

[0023] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A shearing apparatus for aluminum profile production, characterized by: The shearing equipment for aluminum profile production includes an operating table with a controller mounted on it. Two first fixed frames are fixedly connected to the operating table, each with a first electric push rod. The top of the telescopic rod of the first electric push rod is connected to a first connecting rod. A clamping block connects the two first connecting rods. A first distance sensor is mounted on the first connecting rod. A gantry fixed frame is also fixedly connected to the operating table, with a second electric push rod fixedly mounted on it. The bottom of the telescopic rod of the second electric push rod is connected to a second connecting rod, and the bottom of the second connecting rod is connected to a connecting plate. A shearing blade is fixedly connected to the top, a second distance sensor is installed on the connecting plate, a third distance sensor is installed on the gantry fixed frame, two fixed sliding rods are fixedly connected to the operating table, a second fixed frame is fixedly connected to the fixed sliding rods, a third electric push rod is fixedly installed on the second fixed frame, a third connecting fixed rod is connected to the telescopic rod of the third electric push rod, a movable frame is slidably connected to the fixed sliding rods, the movable frame is connected to the third connecting fixed rod, a fourth electric push rod is fixedly installed on the movable frame, a fourth connecting fixed rod is connected to the telescopic rod of the fourth electric push rod, and a push plate is fixedly connected to the fourth connecting fixed rod.

2. The shearing apparatus for aluminum product according to claim 1, wherein: The controller has a first button and a second button.

3. The shearing apparatus for aluminum product manufacturing according to claim 1, wherein: The push plate is equipped with anti-slip pads.

Citation Information

Patent Citations

  • Shearing device for industrial aluminum profile production

    CN220388084U