Circuit breaker wiring board wire welding tool
By designing a welding fixture with a limit block and a buffer spring structure, the problem of rotation and displacement of copper conductors during the welding process in miniature circuit breakers was solved, improving welding accuracy and protecting the integrity of the copper conductors.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZONGDA ELECTRIC CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-21
AI Technical Summary
In miniature circuit breakers, copper conductors are prone to rotation and displacement during the welding process, which leads to a decrease in welding accuracy and reliability, and may cause damage to the shape of the copper conductors during the clamping process.
A wire bonding fixture including a copper wire clamping assembly and a terminal block fixing base was designed. It adopts a limit block and buffer spring structure to ensure accurate positioning of the copper wire and protect its integrity.
It achieves multi-level anti-displacement and anti-rotation functions for copper wire welding, ensuring welding accuracy, reducing incomplete welds and misaligned weld points, and protecting copper wires from damage.
Smart Images

Figure CN224143850U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of circuit breaker component welding technology, specifically to a circuit breaker terminal block welding fixture. Background Technology
[0002] like Figure 8 As shown, in a miniature circuit breaker, the terminal block 60 needs to be welded with copper wires 61. Generally, the terminal block 60 is placed in a welding fixture, and then the copper wires 61 are placed in it. The copper wires 61 are clamped so that one end is in contact with the terminal block 60 before welding. In actual operation, it was found that the copper wires 61 are prone to rotation and displacement during the clamping process, resulting in positional deviation at the connection between the copper wires 61 and the terminal block 60, which leads to a decrease in welding accuracy and reliability. In addition, due to excessive clamping impact, the copper wires are easily damaged. Therefore, improvements and optimizations are made to address these issues. Utility Model Content
[0003] To solve the above problems, the technical problem to be solved by this utility model is to provide a welding fixture for circuit breaker terminal blocks.
[0004] The technical solution adopted by this utility model for welding wires on a circuit breaker terminal block includes a fixture base, a copper wire clamping assembly for fixing copper wires during welding, and a terminal block fixing seat for fixing the terminal block during welding. The copper wire clamping assembly includes a lower receiving block, an upper pressing block, a clamping drive shaft passing through the fixture base and connected at its upper end to the upper pressing block, and a copper wire limiting block. The clamping drive shaft drives the upper pressing block downwards to mate with the lower receiving block. The copper wire limiting block includes a limiting block arc portion and limiting block mounting portions at both ends of the limiting block arc portion. The limiting block arc portion has a limiting block arc groove and a limiting block trapezoidal groove for positioning the lower part of the copper wire. The limiting block arc groove is spaced apart by... The limiting block has longitudinally arranged anti-displacement teeth, and the bottom surface of the trapezoidal groove of the limiting block has transversely arranged anti-rotation teeth. The lower receiving block includes a lower receiving block body and a lower receiving block clamping part located at the front end of the lower receiving block body. The lower receiving block clamping part has a lower receiving block docking groove that mates with the limiting block mounting part. The lower receiving block docking groove has a lower receiving block positioning groove that mates with the arc portion of the limiting block. The upper pressing block includes an upper pressing block body that mates with the lower receiving block body. The front end of the upper pressing block body has an upper pressing block clamping part. The upper pressing block clamping part has an upper pressing block arc groove that mates with the arc groove of the limiting block and an upper pressing block trapezoidal groove that mates with the trapezoidal groove of the limiting block.
[0005] The arc groove of the limiting block is located outside the trapezoidal groove of the limiting block, and the arc groove of the upper pressure block is located outside the trapezoidal groove of the upper pressure block.
[0006] The copper wire clamping assembly also includes a buffer spring. The lower receiving block body is provided with a lower spring receiving groove for installing and positioning the buffer spring, and the upper pressing block body is provided with an upper spring positioning groove corresponding to the lower spring receiving groove and used for positioning the buffer spring when pressing it.
[0007] The lower receiving block clamping part is provided with lower receiving block end stops on both sides of the lower receiving block positioning groove to prevent the copper wire limiting block from shifting.
[0008] The terminal block mounting base is provided with a mounting base limiting groove for receiving and positioning the terminal block and a mounting base clearance opening connected to the mounting base limiting groove for making way when the copper wire is welded.
[0009] The copper wire limiting block is made of rubber.
[0010] The advantages of this utility model circuit breaker terminal block welding fixture are as follows: the addition of a copper conductor limiting block realizes multi-level anti-displacement and anti-rotation function during copper conductor welding, ensuring accurate welding positioning and avoiding incomplete welding or misalignment of weld points caused by copper conductor offset; the buffer spring and the copper conductor limiting block work together to effectively reduce shock and elastically limit the copper conductor when clamping it, protecting the integrity of the copper conductor during welding. Attached Figure Description
[0011] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0012] Figure 1 This is a schematic diagram of the structure of the circuit breaker terminal block welding fixture of this utility model;
[0013] Figure 2 This utility model relates to a copper wire clamping assembly terminal block fixing seat;
[0014] Figure 3 This is an exploded view of the copper wire clamping assembly of this utility model;
[0015] Figure 4 This utility model relates to a copper wire limiting block terminal block fixing seat;
[0016] Figure 5 This utility model relates to a lower support block terminal block fixing seat;
[0017] Figure 6 This utility model relates to an upper pressure block wiring board fixing seat;
[0018] Figure 7 This utility model relates to a terminal block fixing base;
[0019] Figure 8 This is a schematic diagram of the welding of the junction box and copper wire of this utility model; Detailed Implementation
[0020] like Figure 1-8 As shown, the circuit breaker terminal block welding fixture of this utility model includes a fixture base 1, a copper wire clamping assembly 3 for fixing the copper wire 60 during welding, and a terminal block fixing seat 2 for fixing the terminal block 61 during welding. The copper wire clamping assembly 3 includes a lower receiving block 5, an upper pressing block 6, a clamping drive shaft 8 passing through the fixture base 1 and connected at its upper end to the upper pressing block 6, and a copper wire limiting block 7. The clamping drive shaft 8 drives the upper pressing block 6 downward. The copper wire limiting block 7 is moved to dock with the lower receiving block 5. The copper wire limiting block 7 includes a limiting block arc portion 11 and limiting block mounting portions 12 located at both ends of the limiting block arc portion 11. The limiting block arc portion 11 is provided with a limiting block arc groove 13 and a limiting block trapezoidal groove 14 for positioning the lower part of the copper wire 60. The limiting block arc groove 13 is provided with longitudinally arranged limiting block anti-displacement teeth 15 at intervals. The bottom surface of the limiting block trapezoidal groove 14 is provided with transversely arranged limiting block anti-rotation teeth 16 at intervals. The lower receiving block... The upper pressure block 6 includes a lower support block body 18 and a lower support block clamping part 17 located at the front end of the lower support block body 18. The lower support block clamping part 17 has a lower support block mating groove 19 that mates with the limiting block mounting part 12. The lower support block mating groove 19 has a lower support block positioning groove 20 that mates with the arc portion 11 of the limiting block. The upper pressure block 6 includes an upper pressure block body 23 that mates with the lower support block body 18. The upper pressure block body 23 has an upper pressure block clamping part 24 at its front end. The upper pressure block clamping part 24 is provided with an upper pressure block arc groove 25 that is connected to the upper pressure block arc groove 13 and an upper pressure block trapezoidal groove 26 that is connected to the upper pressure block trapezoidal groove 14. The upper pressure block anti-displacement teeth 15 on the upper pressure block arc groove 13 of the copper wire limiting block 7 play the role of preventing the copper wire 60 from moving laterally. The upper pressure block trapezoidal groove 14 plays the role of initial anti-rotation, and together with the upper pressure block anti-rotation teeth 16, effectively prevents the copper wire 60 from rotating, so that the copper wire 60 is positioned more accurately and the welding is more precise when it is welded to the terminal block.
[0021] The limiting block arc groove 13 is located outside the limiting block trapezoidal groove 14, and the upper pressure block arc groove 25 is located outside the upper pressure block trapezoidal groove 26, which facilitates the placement of the copper wire 60 and makes the transition smoother.
[0022] The copper wire clamping assembly 3 also includes a buffer spring 9. The lower receiving block body 18 is provided with a lower spring receiving groove 28 for installing and positioning the buffer spring 9. The upper pressing block body 23 is provided with an upper spring positioning groove 29 corresponding to the lower spring receiving groove 28 and used for positioning the buffer spring 9 when it is pressed. This can effectively relieve some of the impact force generated when the upper pressing block 6 is pressed down, and effectively reduce the risk of deformation and damage to the copper wire 60 when it is clamped.
[0023] The lower receiving block clamping part 17 is provided with lower receiving block end stops 30 on both sides of the lower receiving block positioning groove 20 to prevent the copper wire limiting block 7 from shifting, thereby improving the stability and reliability of the installation of the copper wire limiting block 7.
[0024] The terminal block mounting base 2 is provided with a mounting base limiting groove 32 for receiving and positioning the terminal block 61 and a mounting base clearance opening 33 connected to the mounting base limiting groove 32 and used to make way for the copper wire 60 during welding, making the welding of the copper wire 60 and the terminal block 61 smoother and more convenient.
[0025] The copper wire limiting block 7 is made of rubber, which is elastic and does not easily cause damage when limiting the copper wire 60, thus reducing maintenance costs.
[0026] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model are included within the protection scope of the present utility model.
Claims
1. A circuit breaker terminal block wire bonding tool, comprising a tool base (1), a copper wire clamping assembly (3) for fixing the copper wire (60) during welding, and a terminal block fixing seat (2) for fixing the terminal block (61) during welding, characterized in that: The copper wire clamping assembly (3) includes a lower receiving block (5) fixed on the tooling base (1), an upper pressing block (6), a clamping drive shaft (8) passing through the tooling base (1) and connected at its upper end to the upper pressing block (6), and a copper wire limiting block (7). The clamping drive shaft (8) drives the upper pressing block (6) to move downward and dock with the lower receiving block (5). The copper wire limiting block (7) includes a limiting block arc portion (11) and limiting block mounting portions (12) provided at both ends of the limiting block arc portion (11). The limiting block arc portion (11) is provided with a limiting block arc groove (13) and a limiting block trapezoidal groove (14) for positioning the lower part of the copper wire (60). The limiting block arc groove (13) is provided with longitudinally arranged limiting block anti-shift teeth (15) at intervals. The bottom surface of the limiting block trapezoidal groove (14) is provided with transversely arranged teeth. The limit block anti-rotation tooth (16) is provided. The lower receiving block (5) includes a lower receiving block body (18) and a lower receiving block clamping part (17) provided at the front end of the lower receiving block body (18). The lower receiving block clamping part (17) is provided with a lower receiving block docking groove (19) that docks with the limit block mounting part (12). The lower receiving block docking groove (19) is provided with a lower receiving block positioning groove (20) that docks with the arc part (11) of the limit block. The upper pressing block (6) includes an upper pressing block body (23) that docks with the lower receiving block body (18). The upper pressing block body (23) is provided with an upper pressing block clamping part (24) at the front end. The upper pressing block clamping part (24) is provided with an upper pressing block arc groove (25) that docks with the arc groove (13) of the limit block and an upper pressing block trapezoidal groove (26) that docks with the trapezoidal groove (14) of the limit block.
2. The circuit breaker terminal block wire bonding tool of claim 1, wherein: The limiting block arc groove (13) is located outside the limiting block trapezoidal groove (14), and the upper pressure block arc groove (25) is located outside the upper pressure block trapezoidal groove (26).
3. The circuit breaker terminal block wire bonding tool of claim 1, wherein: The copper wire clamping assembly (3) also includes a buffer spring (9). The lower receiving block body (18) is provided with a lower spring receiving groove (28) for the installation and positioning of the buffer spring (9). The upper pressing block body (23) is provided with an upper spring positioning groove (29) corresponding to the lower spring receiving groove (28) and used for positioning the buffer spring (9) when it is pressed.
4. The circuit breaker terminal block wire bonding tool of claim 1, wherein: The lower receiving block clamping part (17) is provided with lower receiving block end stops (30) on both sides of the lower receiving block positioning groove (20) to prevent the copper wire limiting block (7) from shifting.
5. The circuit breaker terminal block wire bonding tool of claim 1, wherein: The terminal block mounting base (2) is provided with a mounting base limiting groove (32) for receiving and positioning the terminal block (61) and a mounting base clearance opening (33) connected to the mounting base limiting groove (32) and used for clearance when the copper wire (60) is welded.
6. The circuit breaker terminal block wire bonding tool of claim 1, wherein: The copper wire limiting block (7) is made of rubber.