Surface polishing device for heat exchanger shell
By designing a polishing device with an electric drive shaft, synchronous pulley, and multi-face polishing mechanism, the problem of low multi-face polishing efficiency of heat exchanger shells was solved, and simultaneous polishing of multiple surfaces was achieved, thus improving polishing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DAYE ZHENGQIANG ELECTROMECHANICAL EQUIP CO LTD
- Filing Date
- 2025-04-07
- Publication Date
- 2026-04-21
AI Technical Summary
Existing polishing methods for heat exchanger casings are inefficient and difficult to process multiple surfaces simultaneously, requiring workers to use handheld equipment to polish them sequentially.
Design a polishing device that includes an electric drive shaft, a synchronous pulley, a synchronous belt, and a multi-face polishing mechanism. The synchronous belt drives multiple C-shaped plates and the polishing mechanism to achieve simultaneous polishing of multiple surfaces, and the device is combined with a motor-driven polishing disc for efficient polishing.
The polishing efficiency of the heat exchanger shell has been improved, enabling simultaneous polishing of multiple surfaces and reducing manual operation time.
Smart Images

Figure CN224144288U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polishing devices, and in particular to a surface polishing device for heat exchanger housings. Background Technology
[0002] The main function of a polishing device is to remove surface damage layers, achieving a fine polishing effect and making the surface smoother and shinier. The polishing device uses an electric motor to drive a polishing disc or polishing needle to rotate at high speed, working in conjunction with the polishing compound to remove surface stains, oxide layers, and shallow scratches, thereby achieving the polishing effect.
[0003] After the plastic shell of the heat exchanger is produced, it needs to be polished. The existing polishing methods are mostly done by workers holding the equipment by hand. This polishing method has certain limitations. When multiple surfaces of the plastic part need to be polished, workers need to hold the shell and polish multiple surfaces one by one, which is inefficient. To solve the above problems, a surface polishing device for heat exchanger shells is needed. Utility Model Content
[0004] The purpose of this invention is to provide a surface polishing device for heat exchanger housings to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a surface polishing device for a heat exchanger housing, comprising a base, a pair of electric drive shafts fixedly connected to the upper surface of the base, a first synchronous wheel rotatably connected to the top end of one of the electric drive shafts, and a second synchronous wheel rotatably connected to the top end of the other electric drive shaft, the same synchronous belt being sleeved on the surfaces of the first and second synchronous wheels, a plurality of C-shaped plates being fixedly connected to the surface of the synchronous belt, and a multi-faceted polishing mechanism being fixedly connected to the lower surface of each of the plurality of C-shaped plates.
[0006] Preferably, the multi-faceted polishing mechanism includes a sleeve fixedly connected to the lower surface of the C-shaped plate, an adjusting shaft rotatably connected to the inner wall of the sleeve, and a square plate fixedly connected to the surface of the adjusting shaft.
[0007] Preferably, the multi-faceted polishing mechanism further includes a push rod slidably connected to the inner wall of the sleeve, one end of the push rod is fixedly connected to a friction sleeve, a spring is sleeved on the surface of the push rod, one end of the spring is fixedly connected to the inner wall of the sleeve, and the other end of the spring is fixedly connected to the surface of the push rod.
[0008] Preferably, a mounting plate and a motor are fixedly connected to the upper surface of the base, the output end of the motor passes through the upper surface of the mounting plate and is fixedly connected to a convex shaft disk, and a third polishing disk is fixedly connected to the upper surface of the convex shaft disk.
[0009] Preferably, the upper surface of the mounting plate is rotatably connected to a first rotating shaft and a second rotating shaft. The surface of the first rotating shaft is fixedly connected to a first pin gear and a first polishing disc, and the first pin gear is in contact with a cam disc. The surface of the second rotating shaft is fixedly connected to a second pin gear and a second polishing disc, and the second pin gear is in contact with a cam disc.
[0010] Preferably, a sliding plate is fixedly connected to the upper surface of the base, a support plate is fixedly connected to the upper surface of the sliding plate, and a friction plate is fixedly connected to one side of the support plate.
[0011] In summary, the technical effects and advantages of this utility model are as follows:
[0012] 1. In this utility model, during polishing, the cam disc drives the second pin gear and the first pin gear to rotate. The second pin gear drives the second polishing disc to rotate through the second rotating shaft. The first pin gear drives the first polishing disc to rotate through the first rotating shaft. The rotation of the first polishing disc, the second polishing disc and the third polishing disc can polish multiple surfaces, thereby improving polishing efficiency.
[0013] 2. In this utility model, during unloading, the adjusting shaft contacts the surface of the friction plate, causing the square plate to rotate. This causes the top rod to slide back to its original position under the action of the spring, releasing the friction contact with the plastic shell. At this time, the plastic shell detaches from the surface of the sleeve and automatically slides off the slide plate. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model;
[0016] Figure 2 This is a three-dimensional structural diagram of the first pin gear and the second pin gear in an embodiment of this utility model;
[0017] Figure 3 This is a cross-sectional view of the sleeve in an embodiment of the present utility model;
[0018] Figure 4 This is a three-dimensional structural diagram of the friction plate in an embodiment of the present invention.
[0019] In the diagram: 1. Base; 2. Electric drive shaft; 3. First synchronous pulley; 4. Second synchronous pulley; 5. Synchronous belt; 6. Mounting plate; 7. Motor; 8. Cam disc; 9. Second rotating shaft; 10. First rotating shaft; 11. First pin gear; 12. First polishing disc; 13. Second polishing disc; 14. Second pin gear; 15. Sleeve; 16. Adjusting shaft; 17. Square plate; 18. Top rod; 19. Friction sleeve; 20. Spring; 21. Support plate; 22. Friction plate; 23. Slide plate; 24. Third polishing disc; 25. C-shaped plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example: Reference Figures 1-4 The device shown is a surface polishing device for a heat exchanger housing. It includes a base 1, and a pair of electric drive shafts 2 are fixedly connected to the upper surface of the base 1. The top end of one electric drive shaft 2 is rotatably connected to a first synchronous wheel 3, and the top end of the other electric drive shaft 2 is rotatably connected to a second synchronous wheel 4. The surfaces of the first synchronous wheel 3 and the second synchronous wheel 4 are fitted with the same synchronous belt 5. Multiple C-shaped plates 25 are fixedly connected to the surface of the synchronous belt 5, and a multi-faceted polishing mechanism is fixedly connected to the lower surface of each of the multiple C-shaped plates 25.
[0022] With the above structure, by setting a pair of electric drive shafts 2, the first synchronous wheel 3 and the second synchronous wheel 4 are driven to move together. By setting a synchronous belt 5, multiple C-shaped plates 25 are driven to move together. By setting a multi-face polishing mechanism, multiple surfaces can be polished simultaneously, thereby improving polishing efficiency.
[0023] Preferably, the multi-faceted polishing mechanism includes a sleeve 15 fixedly connected to the lower surface of the C-shaped plate 25, an adjusting shaft 16 rotatably connected to the inner wall of the sleeve 15, and a square plate 17 fixedly connected to the surface of the adjusting shaft 16.
[0024] By setting the sleeve 15 and installing the support adjustment shaft 16, the angle position of the square plate 17 can be adjusted, thereby affecting the extension length of the top rod 18.
[0025] Preferably, the multi-face polishing mechanism further includes a push rod 18 slidably connected to the inner wall of the sleeve 15. One end of the push rod 18 is fixedly connected to a friction sleeve 19, and a spring 20 is sleeved on the surface of the push rod 18. One end of the spring 20 is fixedly connected to the inner wall of the sleeve 15, and the other end of the spring 20 is fixedly connected to the surface of the push rod 18.
[0026] By setting the friction sleeve 19, the friction force of the plastic part sleeved on the surface of the sleeve 15 is increased, and the stability of the plastic part is maintained during polishing. By setting the spring 20, the friction sleeve 19 is driven to reset.
[0027] Preferably, a mounting plate 6 and a motor 7 are fixedly connected to the upper surface of the base 1. The output end of the motor 7 passes through the upper surface of the mounting plate 6 and is fixedly connected to a convex shaft disk 8. A third polishing disk 24 is fixedly connected to the upper surface of the convex shaft disk 8.
[0028] By setting the mounting plate 6, the first rotating shaft 10 and the second rotating shaft 9 are supported. By setting the motor 7, the motor 7 is started, which drives the cam disc 8 and the third polishing disc 24 to rotate. By setting the third polishing disc 24, the polishing operation is performed.
[0029] Preferably, a first rotating shaft 10 and a second rotating shaft 9 are rotatably connected to the upper surface of the mounting plate 6. A first pin gear 11 and a first polishing disc 12 are fixedly connected to the surface of the first rotating shaft 10. The first pin gear 11 is in contact with the cam disc 8. A second pin gear 14 and a second polishing disc 13 are fixedly connected to the surface of the second rotating shaft 9. The second pin gear 14 is in contact with the cam disc 8.
[0030] By setting the first pin gear 11 and the second pin gear 14 to cooperate with the cam disc 8, the first rotating shaft 10 and the second rotating shaft 9 are driven to rotate. By setting the first polishing disc 12 and the second polishing disc 13 to cooperate with the third polishing disc 24, multi-face polishing operation is achieved.
[0031] Preferably, a sliding plate 23 is fixedly connected to the upper surface of the base 1, a support plate 21 is fixedly connected to the upper surface of the sliding plate 23, and a friction plate 22 is fixedly connected to one side of the support plate 21.
[0032] By setting the friction plate 22, when the adjusting shaft 16 contacts the surface of the friction plate 22, it drives the square plate 17 to rotate, releasing the square plate 17 from blocking the top rod 18. The friction sleeve 19 is reset under the action of the spring 20, realizing the effect of material detachment from the sleeve 15.
[0033] The working principle of this utility model is as follows: A surface polishing device for a heat exchanger shell, before polishing, a plastic shell is fitted onto a sleeve 15. Rotating the adjusting shaft 16 rotates the square plate 17, causing the push rod 18 to push the friction sleeve 19 into contact with the surface of the shell, thus positioning the plastic shell. Then, the motor 7 and a pair of electric drive shafts 2 are started. The first synchronous pulley 3 and the second synchronous pulley 4 drive the synchronous belt 5 to rotate. The synchronous belt 5 drives the installed sleeve 15 for transport. The motor 7 drives the cam disc 8 and the third polishing disc 24 to rotate. The cam disc 8 drives the second pin gear 14 and the first pin gear 11 to rotate. The second pin gear 14, through the second rotating shaft... The moving shaft 9 drives the second polishing disc 13 to rotate, and the first pin gear 11 drives the first polishing disc 12 to rotate through the first rotating shaft 10. The first polishing disc 12, the second polishing disc 13 and the third polishing disc 24 rotate to perform friction polishing on the plastic shell. After the plastic shell is polished, the adjusting shaft 16 contacts the surface of the friction plate 22, driving the square plate 17 to rotate, so that the top rod 18 drives the friction sleeve 19 to slide back to its original position under the action of the spring 20, releasing the friction contact state with the plastic shell. At this time, the plastic shell separates from the surface of the sleeve 15 and slides off the slide plate 23. With the above structure, multiple surfaces can be polished, improving the polishing efficiency.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A surface polishing device for heat exchanger shells, comprising a base (1), characterized in that: A pair of electric drive shafts (2) are fixedly connected to the upper surface of the base (1). The top end of one of the electric drive shafts (2) is rotatably connected to a first synchronous wheel (3), and the top end of the other electric drive shaft (2) is rotatably connected to a second synchronous wheel (4). The surfaces of the first synchronous wheel (3) and the second synchronous wheel (4) are fitted with the same synchronous belt (5). The surface of the synchronous belt (5) is fixedly connected to multiple C-shaped plates (25), and the lower surfaces of the multiple C-shaped plates (25) are all fixedly connected to a multi-faceted polishing mechanism.
2. A surface polishing apparatus for heat exchanger shells as claimed in claim 1, wherein: The multi-faceted polishing mechanism includes a sleeve (15) fixedly connected to the lower surface of the C-shaped plate (25), an adjusting shaft (16) rotatably connected to the inner wall of the sleeve (15), and a square plate (17) fixedly connected to the surface of the adjusting shaft (16).
3. A surface polishing apparatus for heat exchanger shells as defined in claim 2, wherein: The multi-faceted polishing mechanism also includes a push rod (18) slidably connected to the inner wall of the sleeve (15). One end of the push rod (18) is fixedly connected to a friction sleeve (19). A spring (20) is sleeved on the surface of the push rod (18). One end of the spring (20) is fixedly connected to the inner wall of the sleeve (15), and the other end of the spring (20) is fixedly connected to the surface of the push rod (18).
4. A surface polishing device for heat exchanger shells as defined in claim 1, wherein: The upper surface of the base (1) is fixedly connected to the mounting plate (6) and the motor (7). The output end of the motor (7) passes through the upper surface of the mounting plate (6) and is fixedly connected to the cam disc (8). The upper surface of the cam disc (8) is fixedly connected to the third polishing disc (24).
5. A surface polishing apparatus for heat exchanger shells as defined in claim 4, wherein: The upper surface of the mounting plate (6) is rotatably connected to a first rotating shaft (10) and a second rotating shaft (9). The surface of the first rotating shaft (10) is fixedly connected to a first pin gear (11) and a first polishing disc (12). The first pin gear (11) is in contact with the cam disc (8). The surface of the second rotating shaft (9) is fixedly connected to a second pin gear (14) and a second polishing disc (13). The second pin gear (14) is in contact with the cam disc (8).
6. A surface polishing device for heat exchanger shells as defined in claim 1, wherein: A sliding plate (23) is fixedly connected to the upper surface of the base (1), a support plate (21) is fixedly connected to the upper surface of the sliding plate (23), and a friction plate (22) is fixedly connected to one side of the support plate (21).