Plane assembly line automatic polishing machine

Abstract

The utility model discloses a plane assembly line automatic polishing machine which comprises a mounting base, a belt conveying mechanism, a mounting support, a polishing assembly and a spraying assembly, and the belt conveying mechanism comprises a first driving motor, a driving shaft, a driven shaft and a plurality of auxiliary supporting shafts. The driving shaft, the auxiliary supporting shafts and the driven shafts are sequentially distributed at intervals and all rotationally connected with the mounting base, the first driving motor is connected with the driving shaft, and the driving shaft, the driven shafts and the auxiliary supporting shafts are provided with a plurality of driving belt wheels, driven belt wheels and auxiliary belt wheels at intervals correspondingly. Conveying belts are arranged on the driving belt wheel, the driven belt wheel and the auxiliary belt wheel in the same vertical plane, the mounting support is slidably connected to the top end of the mounting base, the grinding assemblies and the spraying assemblies are arranged on the mounting support in a staggered and spaced mode, and water outlets of the spraying assemblies are located above the interval area of every two adjacent conveying belts. The problems that in the prior art, due to the fact that an integral conveying belt is used and sprayed water covers the conveying belt, the polishing precision and the machining efficiency are low are solved.

Description

Technical Field

[0001] This utility model belongs to the field of polishing equipment technology, and specifically relates to a planar automated polishing machine. Background Technology

[0002] Stone and marble, as important materials in the building decoration field, directly affect the decorative effect and service life of the final product due to their surface gloss and smoothness. Polishing, through physical grinding, removes uneven textures and processing marks from the surface of stone / marble, and is a core process for improving the smoothness and texture of stone and marble surfaces. With the building decoration industry's increasing demands for standardization and refinement of materials, efficient and stable polishing machines have become indispensable key equipment in large-scale production.

[0003] During the operation of a production line polishing machine, the high-speed friction between the polishing disc and the stone / marble generates a large amount of heat and dust. The water spray system, through continuous spraying of cooling water, effectively reduces the temperature of the polishing area to prevent thermal damage to the material. Simultaneously, it moistens the dust, causing it to settle, and also lubricates the polishing interface, reducing abrasive wear. Furthermore, the water film can adsorb fine debris to form a suspension, preventing secondary scratches on the processed surface, ultimately achieving efficient and clean polishing. Therefore, water spraying is an indispensable supporting step in the polishing process.

[0004] However, existing automated polishing machines generally use an integrated conveyor belt to transport stone or marble. During the conveyor belt's operation, the spraying water from the water spray system covers the entire surface, forming a wet water film. This film significantly reduces the friction coefficient of the conveyor belt surface, causing relative slippage between the stone or marble and the conveyor belt during transport. This disrupts the positioning stability of the slabs during polishing, causing the polishing trajectory to deviate from the preset path, resulting in low polishing precision and low processing efficiency for the stone and marble. Utility Model Content

[0005] The purpose of this invention is to provide an automatic polishing machine for a flat assembly line, overcoming the technical problems existing in the prior art. By dividing the traditional whole conveyor belt into several sections, the sprayed water can be drained away in a timely manner through the gaps between the conveyor belts, preventing it from accumulating on the belt surface and affecting the marble during the conveying process, thus ensuring the stable transport of the marble. The specific technical solution is as follows:

[0006] An automated polishing machine for a flat surface production line, used for conveying marble and polishing the marble, includes:

[0007] Mounting base;

[0008] A belt conveyor mechanism is mounted on the mounting base. The belt conveyor mechanism includes a first drive motor, a drive shaft, a driven shaft, auxiliary support shafts, wheel sets, and a conveyor belt. The first drive motor is mounted on the mounting base. The drive shaft and the driven shaft are rotatably mounted at opposite ends of the mounting base. The output end of the first drive motor is connected to the drive shaft. A plurality of auxiliary support shafts are evenly distributed between the drive shaft and the driven shaft and rotatably mounted on the mounting base. The drive shaft, the driven shaft, and the auxiliary support shafts are each provided with a plurality of wheel sets along their axial direction. The conveyor belt is fitted on the wheel sets in the same row. The wheel sets in each adjacent row are spaced apart.

[0009] The mounting bracket is slidably mounted on the mounting base;

[0010] It also includes a grinding component and a spraying component, which are installed alternately on the mounting bracket. The water sprayed by the spraying component is discharged from the gap between the two adjacent conveyor belts.

[0011] Preferably, the mounting base is further provided with a support slide rail, which has several through holes for the wheel surface of the wheel assembly to pass through, and the transmission belt is supported by the support slide rail and the wheel assembly.

[0012] Preferably, the horizontal height of the support slide rail surface is lower than the horizontal height of the top surface of the wheel assembly.

[0013] Preferably, the polishing assembly includes a hydraulic cylinder, a mounting plate, a polishing motor, and a polishing disc. The hydraulic cylinder is mounted above the mounting bracket, with its piston end penetrating downward through the mounting bracket. The mounting plate is mounted on the piston end of the hydraulic cylinder. The polishing motor is mounted above the mounting plate, with its output end penetrating downward through the mounting plate and connected to the polishing disc.

[0014] Preferably, the spray assembly includes a spray pipe, an inlet pipe, a nozzle, and a spray solenoid valve. The spray pipe extends vertically through the mounting bracket and is fixedly connected to the mounting bracket. The spray solenoid valve is located at the upper end of the spray pipe, and the other end of the spray solenoid valve is connected to the inlet pipe. The inlet pipe is connected to an external water supply source, and the nozzle is located at the outlet of the spray pipe.

[0015] Preferably, the spray assembly further includes a through-beam photoelectric sensor, the transmitting end of which is mounted on the mounting bracket, and its receiving end is connected to the mounting base via a mounting crossbar, the horizontal height of which is lower than the horizontal height of the conveyor belt.

[0016] Preferably, a transparent waterproof cover is provided on the mounting crossbar, and the receiving end is located inside the transparent waterproof cover.

[0017] Preferably, the bottom of the mounting base is provided with a water collection tank, the bottom end of the water collection tank is provided with a drain pipe, and a valve is provided on the drain pipe.

[0018] Compared with existing technologies, this utility model has the following beneficial effects:

[0019] This utility model provides a planar automated polishing machine that divides a traditional conveyor belt into several sections, allowing spray water to drain away promptly from the gaps between the conveyor belts without accumulating on the belt surface and affecting the marble during transport, thus ensuring stable marble transport. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. The elements or parts in the drawings are not necessarily drawn to scale.

[0021] Figure 1 This is the main view of the overall structure of this utility model.

[0022] Figure 2 This is a three-dimensional schematic diagram of the overall structure of this utility model.

[0023] Figure 3 This is a schematic diagram of the support slide rail structure of this utility model.

[0024] Explanation of key figure labels:

[0025] 100-Marble, 200-Mounting base, 300-Belt conveyor mechanism, 310-First drive motor, 320-Drive shaft, 330-Driven shaft, 340-Auxiliary support shaft, 350-Transmission belt, 360-Support slide rail, 400-Mounting bracket, 500-Grinding assembly, 510-Hydraulic cylinder, 520-Mounting plate, 530-Polishing motor, 540-Polishing disc, 600-Spray assembly, 610-Water spray pipe, 620-Water inlet pipe, 630-Nozzle, 640-Water spray solenoid valve, 650-Through-beam photoelectric sensor, 660-Mounting crossbar, 670-Transparent waterproof cover, 700-Water collection tank, 710-Drain pipe, 720-Valve. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If the terms "first," "second," and "third" are used in the description, they are for descriptive purposes and to distinguish technical features, and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the sequential relationship of the indicated technical features.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will now be described based on its overall structure.

[0030] Example

[0031] like Figures 1 to 3 As shown, this utility model embodiment provides a planar automated polishing machine for conveying marble 100 and polishing the marble 100. Specifically, it includes a mounting base 200, a belt conveyor mechanism 300, a mounting bracket 400, several polishing components 500, several spraying components 600, and a water collection tank 700.

[0032] Preferably, the belt conveyor mechanism 300 is mounted on the mounting base 200. The belt conveyor mechanism 300 includes a first drive motor 310, a drive shaft 320, a driven shaft 330, auxiliary support shafts 340, a pulley set, and a conveyor belt 350. The first drive motor 310 is mounted on the mounting base 200. The drive shaft 320 and the driven shaft 330 are rotatably mounted at opposite ends of the mounting base 200. The output end of the first drive motor 310 is connected to the drive shaft 320. A plurality of auxiliary support shafts 340 are evenly distributed between the drive shaft 320 and the driven shaft 330 and are rotatably mounted on the base. Mounted on the mounting base 200, the drive shaft 320, driven shaft 330, and auxiliary support shaft 340 are each provided with a plurality of pulley sets along their axial direction. The transmission belt 350 is fitted onto each pulley set in the same row, and the pulley sets are spaced apart from each adjacent row. Notably, each pulley set includes a main pulley, a driven pulley, and an auxiliary pulley. As the names suggest, the main pulleys are evenly distributed on the drive shaft 320, the driven pulleys are evenly distributed on the driven shaft 330, and the auxiliary pulleys are evenly distributed on the auxiliary support shaft 340, with the same number of main pulleys, driven pulleys, and auxiliary pulleys. The main pulleys, driven pulleys, and auxiliary pulleys on the drive shaft 320, driven shaft 330, and auxiliary support shaft 340 are arranged axially correspondingly, and the transmission belt 350 is fitted onto the main pulleys, driven pulleys, and auxiliary pulleys in the same row.

[0033] It should be noted that the first drive motor 310 is connected to the PLC to receive control from the PLC. The connection method between the motor and the PLC is conventional prior art. The specific connection method between the first drive motor 310 and the PLC is not the focus of this application and does not affect the implementation of this application, so it will not be described in detail.

[0034] In some preferred embodiments, the mounting bracket 400 is slidably mounted on the top of the mounting base 200, and the grinding component 500 and the spraying component 600 are alternately mounted on the mounting bracket 400. The water sprayed by the spraying component 600 can be drained away in a timely manner from the gap between the two adjacent conveyor belts 350.

[0035] Furthermore, the mounting base 200 is equipped with a second drive motor, a slide groove, and a lead screw on both its input and output ends. The second drive motor is mounted on the mounting base 200, and the lead screw is rotatably connected to the slide groove. The output end of the second drive motor is connected to the lead screw. The mounting bracket 400 is provided with a slider, and the mounting bracket 400 is slidably disposed in the slide groove via the slider. The slider is provided with a ball screw nut pair to allow the slider to slide (be mounted) on the lead screw. Similarly, the second drive motor is electrically connected to the PLC to receive control from the PLC. The connection method between the motor and the PLC is conventional prior art, and the specific connection method between the second drive motor and the PLC is not the focus of this application and does not affect the implementation of this application, so it will not be described in detail.

[0036] In some preferred embodiments, the mounting base 200 is further provided with a support slide rail 360, which has a plurality of through holes for the wheel surface of the wheel assembly to pass through. The transmission belt 350 is supported by the support slide rail 360 and the wheel assembly, and the horizontal height of the track surface of the support slide rail 360 is lower than the horizontal height of the top surface of the wheel assembly, so that the marble 100 is placed on the belt surface without being affected by the support slide rail 360.

[0037] In some preferred embodiments, the polishing assembly 500 includes a hydraulic cylinder 510, a mounting plate 520, a polishing motor 530, and a polishing disc 540. The hydraulic cylinder 510 is mounted above the mounting bracket 400, with its piston end penetrating downward through the mounting bracket 400. The mounting plate 520 is mounted on the piston end of the hydraulic cylinder 510. The polishing motor 530 is mounted above the mounting plate 520, with its output end penetrating downward through the mounting plate 520 and connected to the polishing disc 540.

[0038] In some preferred embodiments, the spray assembly 600 includes a water spray pipe 610, a water inlet pipe 620, a nozzle 630, and a water spray solenoid valve 640. The water spray pipe 610 vertically penetrates the mounting bracket 400 and is fixedly connected to the mounting bracket 400. The water spray solenoid valve 640 is disposed at the upper end of the water spray pipe 610, and the other end of the water spray solenoid valve 640 is connected to the water inlet pipe 620. The water inlet pipe 620 is connected to an external water supply source. The nozzle 630 is disposed at the outlet of the water spray pipe 610. Further, the spray assembly 600 also includes a through-beam photoelectric sensor 650. The transmitting end of the through-beam photoelectric sensor 650 is mounted on the mounting bracket 400, and its receiving end is connected to the mounting base 200 through a mounting crossbar 660. The horizontal height of the receiving end is lower than the horizontal height of the conveyor belt 350.

[0039] The through-beam photoelectric sensor 650 is used to detect whether the marble 100 passes by. It should be noted that the through-beam photoelectric sensor 650 is electrically connected to the PLC to receive control from the PLC. The connection method between the through-beam photoelectric sensor and the PLC is conventional prior art, and the specific connection method between the through-beam photoelectric sensor 650 and the PLC is not the focus of this application and does not affect the implementation of this application, so it will not be described in detail. The through-beam photoelectric sensor 650 is used in conjunction with the water spray solenoid valve 640. When the marble 100 passes by, the light emitted by the through-beam photoelectric sensor 650 is blocked by the marble 100. The through-beam photoelectric sensor 650 transmits the signal to the PLC, and the PLC controls the water spray solenoid valve 640 to open, realizing the function of "water spraying when marble is present, water stopping when marble is absent", thus saving water consumption. Preferably, in order to prevent spray water from dripping onto the receiving end of the through-beam photoelectric sensor 650 and causing the through-beam photoelectric sensor 650 to malfunction, a transparent waterproof cover is provided outside the receiving end of the through-beam photoelectric sensor 650. Both the transparent waterproof cover and the receiving end of the through-beam photoelectric sensor 650 are connected to the mounting base 200 through a mounting crossbar 660.

[0040] The water inlet pipe 620 is a flexible hose. It should be noted that the hydraulic cylinder 510, polishing motor 530, and water spray solenoid valve 640 are all electrically connected to the PLC to be controlled by the PLC. The connection method between the hydraulic cylinder, motor, solenoid valve and PLC is conventional prior art. The specific connection method between the hydraulic cylinder 510, polishing motor 530, and water spray solenoid valve 640 and the PLC is not the focus of this application and does not affect the implementation of this application, so it will not be described in detail.

[0041] In some preferred embodiments, the water collection tank 700 is disposed at the bottom of the mounting base 200 for collecting the spray water sprayed by the spray assembly 600. The water collection tank 700 has a frustum structure, with its larger collecting surface facing the spray assembly 600. A drain pipe 710 is provided at the bottom end of the water collection tank 700, and a valve 720 is provided on the drain pipe 710.

[0042] The water collection tank 700 is made of aluminum alloy. The valve 720 can be a manual valve or an electric valve. When it is an electric valve, it is electrically connected to the PLC. The specific connection method is conventional existing technology. The choice of connection circuit between the electric valve and the PLC does not affect the function of the PLC in controlling the opening and closing of the electric valve. Therefore, the specific connection circuit will not be described in detail.

[0043] In some preferred embodiments, the outer surface of the conveyor belt 350 is provided with anti-slip texture. By providing the anti-slip texture, the friction between the marble 100 and the conveyor belt 350 is increased, preventing the marble 100 and the conveyor belt 350 from slipping.

[0044] In summary, the automatic polishing machine for flat production lines provided by this utility model divides the traditional whole conveyor belt into several sections, so that the sprayed water can be drained away in a timely manner from the gaps formed between the conveyor belts without accumulating on the belt surface and affecting the marble during the conveying process, thus ensuring the stable conveying of marble.

[0045] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. The purpose of selecting and describing exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art, after reading this specification, can make modifications, substitutions, variations, and various choices and changes to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, variations, and choices and changes are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A flat-line automatic polishing machine for conveying marble (100) and performing a polishing process on the marble (100), characterized in that, Including: Mounting base (200); A belt conveyor mechanism (300) is mounted on the mounting base (200). The belt conveyor mechanism (300) includes a first drive motor (310), a drive shaft (320), a driven shaft (330), an auxiliary support shaft (340), a pulley set, and a conveyor belt (350). The first drive motor (310) is mounted on the mounting base (200). The drive shaft (320) and the driven shaft (330) are rotatably mounted at opposite ends of the mounting base (200). The output end of the first drive motor (310) is connected to the drive shaft (320). A plurality of auxiliary support shafts (340) are evenly distributed between the drive shaft (320) and the driven shaft (330) and are rotatably mounted on the mounting base (200). The drive shaft (320), the driven shaft (330) and the auxiliary support shafts (340) are each provided with a plurality of wheel sets along their axial direction. The transmission belt (350) is sleeved on the wheel sets in the same row. The wheel sets in each adjacent row are spaced apart. Mounting bracket (400) is slidably mounted on the mounting base (200); It also includes a grinding assembly (500) and a spraying assembly (600), which are installed alternately on the mounting bracket (400). The water sprayed by the spraying assembly (600) is discharged from the gap between the two adjacent conveyor belts (350).

2. A flat in-line automatic polishing machine according to claim 1, wherein, The mounting base (200) is also provided with a support slide rail (360), which has several through holes for the wheel surface of the wheel assembly to pass through. The transmission belt (350) is supported by the support slide rail (360) and the wheel assembly.

3. A flat in-line automatic polishing machine according to claim 2, wherein, The horizontal height of the track surface of the support slide rail (360) is lower than the horizontal height of the top surface of the wheel set.

4. The flat in-line automatic polishing machine according to claim 1, wherein The polishing assembly (500) includes a hydraulic cylinder (510), a mounting plate (520), a polishing motor (530), and a polishing disc (540). The hydraulic cylinder (510) is mounted above the mounting bracket (400), with its piston end penetrating downward through the mounting bracket (400). The mounting plate (520) is mounted on the piston end of the hydraulic cylinder (510). The polishing motor (530) is mounted above the mounting plate (520), with its output end penetrating downward through the mounting plate (520) and connected to the polishing disc (540).

5. The flat in-line automatic polishing machine according to claim 1, wherein The spray assembly (600) includes a water pipe (610), an inlet pipe (620), a nozzle (630), and a water solenoid valve (640). The water pipe (610) extends vertically through the mounting bracket (400) and is fixedly connected to the mounting bracket (400). The water solenoid valve (640) is located at the upper end of the water pipe (610), and the other end of the water solenoid valve (640) is connected to the inlet pipe (620). The inlet pipe (620) is connected to an external water supply source. The nozzle (630) is located at the outlet of the water pipe (610).

6. The flat in-line automatic polishing machine according to claim 1, wherein The spray assembly (600) also includes a through-beam photoelectric sensor (650), the transmitting end of which is mounted on the mounting bracket (400), and its receiving end is connected to the mounting base (200) via a mounting crossbar (660). The horizontal height of the receiving end is lower than the horizontal height of the conveyor belt (350).

7. A flat in-line automatic polishing machine according to claim 6, wherein A transparent waterproof cover is provided on the mounting crossbar (660), and the receiving end is located inside the transparent waterproof cover (670).

8. The flat in-line automatic polishing machine according to claim 1, wherein The bottom of the mounting base (200) is provided with a water collection tank (700), and the bottom end of the water collection tank (700) is provided with a drain pipe (710), and a valve (720) is provided on the drain pipe (710).

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