Broken wire extractor
By designing the contact component and handle component of the broken filament extractor, the problems of low efficiency and damage to the pipeline when manually removing broken filaments are solved, achieving efficient and non-damaging removal of broken filaments and ensuring the quality of tobacco products and production safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HONGYUN HONGHE TOBACCO (GRP) CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-21
AI Technical Summary
In existing technologies, manually removing broken wires from inside pipes is a complex and cumbersome process, inefficient, and can easily damage the inner wall of the pipe, and may also generate metal fragments that contaminate tobacco products.
Design a broken wire remover, including an abutment component and a handle component. The broken wire is removed by rotating the abutment component, avoiding damage to the inner wall of the pipe and reducing the generation of metal debris.
It improves the efficiency of broken wire removal, protects the integrity of the pipeline, avoids metal debris contaminating tobacco products, and enhances production efficiency and product quality.
Smart Images

Figure CN224144573U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe connection technology, and in particular to a broken wire remover. Background Technology
[0002] In the tobacco industry, numerous pipelines exist for transporting materials such as tobacco shreds and flavorings. These pipelines form a complex material transport system and are crucial infrastructure for ensuring the smooth operation of the production process. However, over long-term use, due to aging of pipeline connecting components and vibration and wear during equipment operation, broken fibers frequently become lodged inside the pipelines. These broken fibers may originate from damaged seals at pipeline joints, metal wires produced by the peeling off of the anti-corrosion layer on the inner wall of the pipeline, or fine filaments broken off from worn parts in the conveying equipment. Once these broken fibers become lodged in the pipeline, they not only hinder the normal transport of materials, leading to a decrease in production efficiency, but may also cause partial blockages in the pipeline and even damage equipment in subsequent production stages, affecting the continuity and stability of the entire tobacco production process.
[0003] Currently, the industry's existing technical means for removing broken tobacco fibers from pipes are relatively limited. Traditional methods typically involve manual processing by operators using simple tools such as chisels and pliers. First, operators need to tap the outside of the pipe to determine the approximate location of the broken fiber, then use chisels or other tools to tap the pipe in an attempt to loosen it, and finally use pliers or other tools to remove it from the pipe. This method has many drawbacks. On the one hand, the pipe space is confined, and the removal process is complex and cumbersome, requiring operators with extensive experience for precise positioning and operation, consuming a significant amount of time and effort, resulting in low efficiency and failing to meet the demands of high-efficiency production in the modern tobacco industry. On the other hand, during the chiseling process, the force and angle are difficult to precisely control, easily causing scratches, dents, and other damage to the inner wall of the pipe, compromising its integrity and shortening its lifespan. More seriously, the chisels and other metal tools may generate iron filings or other metal fragments during the striking process. These fragments remain inside the pipe and may mix into the tobacco material during subsequent material transportation, posing a potential threat to the quality and safety of tobacco products and creating significant production hazards. Utility Model Content
[0004] The purpose of this invention is to provide a broken filament extractor to solve the problems of the existing technology, which involves manually removing broken filaments using simple tools such as chisels and pliers, which is complicated, cumbersome, and inefficient; the use of chisels to strike pipes can easily cause scratches, dents, and other damage to the inner wall of the pipes, shortening their service life; and the use of chisels and other metal tools may produce iron filings or other metal fragments during the striking process. These fragments may remain in the pipes and may mix into the tobacco materials during subsequent material transportation, posing a potential threat to the quality and safety of tobacco products.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] A broken wire extractor is provided, comprising:
[0007] The abutting assembly includes a first abutting member and a second abutting member, which can be inserted into the pipe and move in a direction that approaches or moves away from each other to release or abut against the broken wire.
[0008] A handle assembly is detachably connected to the first abutment and the second abutment, and the handle assembly can rotate the first abutment and the second abutment to remove the broken wire.
[0009] As an optional technical solution for the broken wire remover, the first abutting member and the second abutting member include a first abutting part, the cross-sectional shape of the two first abutting parts is semi-circular, and the two first abutting parts can be combined into a cylinder and placed into the pipe.
[0010] As an optional technical solution for the broken wire extractor, the first abutting member and the second abutting member further include a second abutting part. The cross-sectional shape of the two second abutting parts is semi-circular. The two second abutting parts can be combined into a cylinder and placed into the pipe. The radius of the second abutting part is different from the radius of the first abutting part.
[0011] As an optional technical solution for the broken wire extractor, the end of the second abutment abuts against the end of the first abutment, and the plane wall of the second abutment is flush with the plane wall of the first abutment, and the radius of the second abutment is greater than the radius of the first abutment.
[0012] As an optional technical solution for the broken wire extractor, the curved walls of the first abutting part and the second abutting part are provided with concave and convex textures, and the concave and convex textures form a friction contact surface with the broken wire.
[0013] As an optional technical solution for the broken wire extractor, the broken wire extractor further includes a first fastener, and the first abutment further includes a first mounting portion. The first mounting portion has a first threaded hole, and the first fastener is screwed into the first threaded hole and abuts against the second abutment. Changing the screwing position of the first fastener and the first threaded hole changes the distance between the first abutment and the second abutment.
[0014] As an optional technical solution for the broken wire extractor, the broken wire extractor further includes a second fastener. The first mounting part has a first through hole, and the second abutment also includes a second mounting part with a second threaded hole. The second fastener passes through the first through hole and is screwed into the second threaded hole to connect the first abutment and the second abutment.
[0015] As an optional technical solution for the broken wire extractor, the first mounting part has a second through hole, the second mounting part has a third through hole, and the handle assembly includes a handle rod that passes through the second through hole and the third through hole. Rotating the handle rod causes the abutment assembly to rotate.
[0016] As an optional technical solution for the broken wire extractor, the handle assembly further includes a limiting rod and an anti-detachment plug. The anti-detachment plug has a third threaded hole, and the first end of the handle rod is provided with an external thread. The anti-detachment plug is screwed to the handle rod to restrict the abutment component from detaching from the handle rod from the first end. The limiting rod is located at the second end of the handle rod and is perpendicular to the handle rod to restrict the abutment component from detaching from the handle rod from the second end.
[0017] As an optional technical solution for the broken wire extractor, the end of the limiting rod is configured with a hexagonal head to assist in fixing the first fastener and the second fastener.
[0018] The beneficial effects of this utility model are:
[0019] This application discloses a broken filament remover, including an abutment assembly and a handle assembly. The abutment assembly includes a first abutment member and a second abutment member, which can be inserted into a pipe and move towards or away from each other to release or abut the broken filament. The handle assembly is detachably connected to the first and second abutment members and can rotate the first and second abutment members to remove the broken filament. The tight abutment between the first and second abutment members and the broken filament provides significant friction. Rotating the first and second abutment members with the handle assembly removes the broken filament, improving the efficiency of broken filament removal; avoiding damage to other parts of the pipe and extending the pipe's lifespan; and preventing the generation of impurities such as iron filings, thus improving the quality of tobacco products. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the broken wire extractor provided in this embodiment of the utility model;
[0022] Figure 2 This is a partial structural schematic diagram of the broken wire extractor provided in this embodiment of the utility model.
[0023] In the picture:
[0024] 10. Abutting component; 11. First abutting member; 12. Second abutting member; 13. First abutting part; 14. Second abutting part; 15. First mounting part; 151. First threaded hole; 152. First through hole; 153. Second through hole; 16. Second mounting part; 161. Second threaded hole; 162. Third through hole;
[0025] 20. Handle assembly; 21. Handle lever; 22. Limiting rod; 23. Anti-detachment plug;
[0026] 30. First fastener;
[0027] 40. Second fastener. Detailed Implementation
[0028] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, and not the entire structure.
[0029] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0031] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0032] Current technology relies on simple tools like chisels and pliers for manual removal of broken tobacco fibers. This method has several drawbacks. First, the confined space of the pipes and the complex, tedious removal process require highly experienced operators for precise positioning and manipulation, consuming significant time and effort and resulting in low efficiency, failing to meet the demands of high-efficiency production in the modern tobacco industry. Second, the difficulty in precisely controlling the force and angle when using chisels to strike the pipes easily leads to scratches, dents, and other damage to the inner walls, compromising the pipe's integrity and shortening its lifespan. More seriously, the striking process with chisels and other metal tools may generate iron filings or other metal fragments. These fragments, remaining inside the pipes, may mix with the tobacco material during subsequent material transport, posing a potential threat to the quality and safety of tobacco products and creating significant production hazards.
[0033] To address the above problems, this embodiment provides a broken wire extractor, see reference. Figure 1 and Figure 2The broken filament extractor includes an abutment assembly 10 and a handle assembly 20. The abutment assembly 10 includes a first abutment member 11 and a second abutment member 12. The first abutment member 11 and the second abutment member 12 can be inserted into the pipe and move in a direction that approaches or moves away from each other to release or abut the broken filament. The handle assembly 20 can be detachably connected to the first abutment member 11 and the second abutment member 12. The handle assembly 20 can drive the first abutment member 11 and the second abutment member 12 to rotate, thereby removing the broken filament. The tight abutment between the first abutment member 11 and the second abutment member 12 and the broken filament has a large frictional force. By rotating the first abutment member 11 and the second abutment member 12 through the handle assembly 20, the broken filament is removed, improving the efficiency of broken filament removal; avoiding damage to other parts of the pipe, thus extending the pipe's lifespan; and avoiding the generation of impurities such as iron filings, thus improving the quality of tobacco products.
[0034] Specifically, the first abutting member 11 and the second abutting member 12 each include a first abutting portion 13, the cross-sectional shape of which is semi-circular. The two first abutting portions 13 can be combined into a cylinder and inserted into the pipe. Specifically, the first abutting member 11 and the second abutting member 12 also include a second abutting portion 14, the cross-sectional shape of which is semi-circular. The two second abutting portions 14 can be combined into a cylinder and inserted into the pipe. The radius of the second abutting portion 14 is different from the radius of the first abutting portion 13. In this embodiment, the end of the second abutting portion 14 abuts against the end of the first abutting portion 13, and the planar wall of the second abutting portion 14 is flush with the planar wall of the first abutting portion 13. The radius of the second abutting portion 14 is larger than the radius of the first abutting portion 13. That is, the two first abutting portions 13 and the two second abutting portions 14 combine to form a stepped cylinder to accommodate pipes of different diameters. In other embodiments, the first abutment portion 13 and the second abutment portion 14 may be disposed at both ends of the first abutment member 11 or at both ends of the second abutment member 12. In other embodiments, the first abutment portion 13 and the second abutment portion 14 may be configured as detachable structures to be interchangeable to accommodate pipes of different diameters. In other embodiments, the cross-sectional shape of the two first abutment portions 13 may be square or circular.
[0035] Furthermore, the curved walls of the first abutment portion 13 and the second abutment portion 14 are provided with concave and convex textures, which form a frictional contact surface with the broken wire. Specifically, the concave and convex textures can be set as a grid pattern, a dotted pattern, or a curved pattern, etc., to increase the friction between the first abutment portion 13 and the second abutment portion 14 and the broken wire, and reduce the probability of slippage between the first abutment portion 13 and the second abutment portion 14 and the broken wire.
[0036] Furthermore, the broken wire extractor also includes a first fastener 30, and the first abutment 11 includes a first mounting portion 15. The first mounting portion 15 has a first threaded hole 151. The first fastener 30 is screwed into the first threaded hole 151 and abuts against the second abutment 12. Changing the screwing position of the first fastener 30 and the first threaded hole 151 changes the distance between the first abutment 11 and the second abutment 12. Specifically, the first mounting portion 15 is configured as a block, the end face of the second abutment 14 is connected to the end face of the first mounting portion 15, and the first fastener 30 is configured as a bolt. Rotating the bolt changes the length extending out of the first threaded hole 151. The extended part is the gap between the first abutment 11 and the second abutment 12. By increasing the gap between the first abutment 11 and the second abutment 12, the first abutment 11 and the second abutment 12 are tightly abutted against the broken wire.
[0037] Furthermore, the broken wire extractor also includes a second fastener 40. The first mounting portion 15 has a first through hole 152, and the second abutment 12 also includes a second mounting portion 16 with a second threaded hole 161. The second fastener 40 passes through the first through hole 152 and is screwed into the second threaded hole 161 to connect the first abutment 11 and the second abutment 12. Specifically, the second mounting portion 16 is configured as a block, and the end face of the second abutment 14 is connected to the end face of the first mounting portion 15. In this embodiment, the planar wall of the first mounting portion 15 is flush with the planar wall of the second abutment 14, and the planar wall of the second mounting portion 16 is flush with the planar wall of the second abutment 14. The first abutment 11 and the second abutment 12 are both integrally formed, increasing the rigidity of the first abutment 11 and the second abutment 12.
[0038] Specifically, the second fastener 40 is a bolt that passes through the first through hole 152 and is screwed into the second threaded hole 161, thereby fixing the position between the first abutment 11 and the second abutment 12 and preventing the first abutment 11 and the second abutment 12 from separating from each other during rotation.
[0039] Furthermore, the first mounting part 15 has a second through hole 153, and the second mounting part 16 has a third through hole 162. The handle assembly 20 includes a handle rod 21, which passes through the second through hole 153 and the third through hole 162. Rotating the handle rod 21 causes the abutment assembly 10 to rotate. Specifically, the handle assembly 20 also includes a limiting rod 22 and an anti-detachment plug 23. The anti-detachment plug 23 has a third threaded hole, and the first end of the handle rod 21 is provided with an external thread. The anti-detachment plug 23 is screwed to the handle rod 21 to prevent the abutment assembly 10 from detaching from the first end of the handle rod 21. The limiting rod 22 is located at the second end of the handle rod 21 and is perpendicular to the handle rod 21 to prevent the abutment assembly 10 from detaching from the second end of the handle rod 21. In this embodiment, the anti-detachment plug 23 is spherical and its diameter is larger than the inner diameter of the second through hole 153 and the third through hole 162. In this embodiment, the end of the limiting rod 22 is provided with a hexagonal head to assist in fixing the first fastener 30 and the second fastener 40. In other embodiments, the end of the limiting rod 22 may also be configured in other shapes to engage with the first fastener 30 and the second fastener 40.
[0040] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A broken filament extractor characterized by, include: Abutting assembly (10) includes a first abutting member (11) and a second abutting member (12), the first abutting member (11) and the second abutting member (12) being able to be inserted into the pipe and move in a direction that approaches or moves away from each other to release or abut against the broken wire; A handle assembly (20) is detachably connected to the first abutment (11) and the second abutment (12). The handle assembly (20) can drive the first abutment (11) and the second abutment (12) to rotate, thereby removing the broken wire.
2. The broken filament extractor of claim 1, wherein, The first abutting member (11) and the second abutting member (12) include a first abutting part (13), and the cross-sectional shape of the two first abutting parts (13) is semi-circular. The two first abutting parts (13) can be combined into a cylinder and placed into the pipe.
3. The broken filament extractor of claim 2, wherein, The first abutting member (11) and the second abutting member (12) further include a second abutting part (14). The cross-sectional shape of the two second abutting parts (14) is semi-circular. The two second abutting parts (14) can be combined into a cylinder and placed into the pipe. The radius of the second abutting part (14) is different from the radius of the first abutting part (13).
4. The broken wire extractor according to claim 3, characterized in that, The end of the second abutting part (14) abuts against the end of the first abutting part (13), and the plane wall of the second abutting part (14) is flush with the plane wall of the first abutting part (13). The radius of the second abutting part (14) is greater than the radius of the first abutting part (13).
5. The broken filament extractor of claim 3, wherein, The curved walls of the first abutting part (13) and the second abutting part (14) are provided with concave and convex textures, and the concave and convex textures form a friction contact surface with the broken wire.
6. The broken filament extractor of any of claims 1-5, wherein, The broken wire extractor also includes a first fastener (30), and the first abutment (11) also includes a first mounting part (15). The first mounting part (15) has a first threaded hole (151). The first fastener (30) is screwed into the first threaded hole (151) and abuts against the second abutment (12). By changing the screwing position of the first fastener (30) and the first threaded hole (151), the distance between the first abutment (11) and the second abutment (12) can be changed.
7. The broken filament extractor of claim 6, wherein, The broken wire extractor also includes a second fastener (40). The first mounting part (15) has a first through hole (152). The second abutment (12) also includes a second mounting part (16). The second mounting part (16) has a second threaded hole (161). The second fastener (40) passes through the first through hole (152) and is screwed into the second threaded hole (161) to connect the first abutment (11) and the second abutment (12).
8. The broken filament extractor of claim 7, wherein, The first mounting part (15) has a second through hole (153), the second mounting part (16) has a third through hole (162), the handle assembly (20) includes a handle rod (21), the handle rod (21) passes through the second through hole (153) and the third through hole (162), and rotating the handle rod (21) drives the abutment assembly (10) to rotate.
9. The broken filament extractor of claim 8, wherein, The handle assembly (20) further includes a limiting rod (22) and an anti-detachment plug (23). The anti-detachment plug (23) has a third threaded hole. The first end of the handle rod (21) is provided with an external thread. The anti-detachment plug (23) is screwed to the handle rod (21) to restrict the abutment component (10) from detaching from the first end of the handle rod (21). The limiting rod (22) is located at the second end of the handle rod (21) and is perpendicular to the handle rod (21) to restrict the abutment component (10) from detaching from the second end of the handle rod (21).
10. The broken filament extractor of claim 9, wherein, The end of the limiting rod (22) is configured with a hexagonal head to assist in fixing the first fastener (30) and the second fastener (40).