Raw material water adding and mixing device for air brick production

By setting a one-way nozzle and water outlet on the mixing rod, the powder and water are mixed evenly, which solves the problem of long mixing time in the existing technology, improves the production efficiency of permeable bricks, and has an automatic cleaning function.

CN224145004UActive Publication Date: 2026-04-21ANSHAN SHENJIA REFRACTORY MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANSHAN SHENJIA REFRACTORY MATERIAL CO LTD
Filing Date
2025-05-12
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing mixing devices require a long stirring time when adding water to ensure that the powder and water are mixed evenly, which increases the stirring time.

Method used

Design a stirring rod with a unidirectional nozzle. By setting a water outlet on the stirring rod, water pressure is used to deform the rectangular nozzle and spray water out, achieving uniform water injection. It can also automatically close when not needed. Combined with a rotating stirring rod and scraper, the mixing efficiency is improved.

Benefits of technology

It shortens the mixing time of powder and water, improves the mixing effect, and can automatically clean the inner wall of the cylinder, reducing the complexity of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material water adding and mixing device for air brick production, which relates to the technical field of mixing devices, and comprises a barrel, a rotating shaft is rotatably arranged in the barrel, a plurality of pairs of stirring rods are fixedly arranged on the rotating shaft along the height direction, each stirring rod is provided with a water outlet, a one-way nozzle is arranged in each water outlet, and the one-way nozzles are arranged in the barrel. One end face of the one-way spray head is round, the other end face of the one-way spray head is rectangular, and a rectangular nozzle is formed in the rectangular end face of the one-way spray head. Water can uniformly enter powder in the barrel through the water outlet formed in the stirring rod capable of rotating, so that the mixing effect of the powder and the water is improved, the stirring time is shortened, and the stirring efficiency is improved. The water outlet can be automatically closed through the one-way spray head when drainage is not needed, and when the inner wall of the barrel needs to be cleaned, water can be sprayed to the inner wall of the barrel through the rectangular spray opening, so that the inner wall of the barrel is flushed.
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Description

Technical Field

[0001] This utility model relates to the technical field of mixing devices, specifically a raw material water mixing device for the production of permeable bricks. Background Technology

[0002] Breathable bricks are a new product with a long lifespan and energy saving. They have good thermal stability, erosion resistance, corrosion resistance and impermeability. They are characterized by high blow-through rate, safe and reliable operation and long service life. The manufacturing process of breathable bricks includes fine powder co-grinding, mixing, vibration casting molding, curing, baking, high temperature firing and steel shell sealing. During the mixing process, the powdered raw materials need to be mixed with water to form a mud-like consistency.

[0003] However, existing mixing devices typically inject water directly into the cylinder when adding water, requiring a long stirring time to ensure that the powder and water are mixed evenly, thus increasing the stirring time. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a raw material water mixing device for the production of permeable bricks, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a raw material water mixing device for the production of breathable bricks, comprising a cylinder, a rotating shaft rotatably mounted inside the cylinder, and multiple pairs of stirring rods fixedly mounted on the rotating shaft along the height direction. Each stirring rod is provided with a water outlet, and a one-way nozzle is provided inside the water outlet. One end face of the one-way nozzle is circular and the other end face is rectangular. A rectangular nozzle is provided on the rectangular end face of the one-way nozzle. The one-way nozzle is made of rubber. In its natural state, the rectangular nozzle is in a closed state. When water needs to be sprayed, the rectangular nozzle can be deformed by water pressure, so that water is sprayed out through the rectangular nozzle. A feed pipe is connected to the top of the cylinder, and a discharge port is provided at the bottom of the cylinder.

[0006] Preferably, both the stirring rod and the rotating shaft are tubular structures and water can flow inside them. The upper end of the rotating shaft extends outside the cylinder and is connected to a water supply pipe through a rotary joint.

[0007] Preferably, a bevel gear one is fixedly installed on the rotating shaft, a reducer is fixedly installed above the cylinder, a bevel gear two that meshes with the bevel gear one is installed at the power output end of the reducer, and a motor is connected to the power input end of the reducer.

[0008] Preferably, a groove is provided in the water outlet, and a protrusion is fixedly provided on the outer surface of the circular end of the one-way nozzle, the protrusion being able to be fitted into the groove.

[0009] Preferably, a scraper is fixedly provided at the end of the stirring rod, and the scraper is in contact with the inner wall of the cylinder.

[0010] Beneficial effects

[0011] This utility model provides a raw material water mixing device for the production of breathable bricks, which has the following beneficial effects: by setting a water outlet on the rotatable stirring rod, water can be evenly introduced into the powder in the cylinder, improving the mixing effect of powder and water and reducing the stirring time. The one-way nozzle can automatically close the water outlet when drainage is not needed. When it is necessary to clean the inner wall of the cylinder, water can be sprayed onto the inner wall of the cylinder through the rectangular nozzle to achieve rinsing of the inner wall of the cylinder. Attached Figure Description

[0012] Figure 1 This is a front view of the internal structure of this utility model;

[0013] Figure 2 This is a cross-sectional view of a unidirectional nozzle;

[0014] Figure 3 This is a 3D view of a unidirectional nozzle.

[0015] In the diagram: 1. Cylinder; 2. Rotating shaft; 3. Stirring rod; 4. Water outlet; 5. Scraper; 6. Feed pipe; 7. Discharge port; 8. Rotary joint; 9. Water supply pipe; 10. Bevel gear one; 11. Reducer; 12. Bevel gear two; 13. Motor; 14. Groove; 15. One-way nozzle; 16. Rectangular nozzle; 17. Eaves. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0017] Please see Figure 1-3 This utility model provides a technical solution: a raw material water mixing device for the production of breathable bricks, including a cylinder 1, a rotating shaft 2 rotatably arranged inside the cylinder 1, and multiple pairs of stirring rods 3 fixedly arranged along the height direction on the rotating shaft 2. When the rotating shaft 2 rotates, the stirring rods 3 stir the material in the cylinder 1. Each stirring rod 3 is provided with a water outlet 4, and a one-way nozzle 15 is provided in the water outlet 4. One end face of the one-way nozzle 15 is circular and the other end face is rectangular. A rectangular nozzle 16 is opened on the rectangular end face of the one-way nozzle 15. The one-way nozzle 15 is made of rubber. In the natural state, the rectangular nozzle 16 is in a closed state. When water needs to be sprayed, the rectangular nozzle 16 can be deformed by water pressure, so that water is sprayed out through the rectangular nozzle 16. The water is evenly injected into the powder by moving the stirring rods 3. A feed pipe 6 for the powder to enter is connected to the top of the cylinder 1, and a discharge port 7 for discharging mud is provided at the bottom of the cylinder 1.

[0018] As an embodiment of this utility model, both the stirring rod 3 and the rotating shaft 2 are tubular structures and water can flow inside them. The upper end of the rotating shaft 2 extends to the outside of the cylinder 1 and is connected to a water supply pipe 9 through a rotary joint 8.

[0019] As an embodiment of this utility model, a bevel gear 10 is fixedly installed on the rotating shaft 2, and a reducer 11 is fixedly installed above the cylinder 1. A bevel gear 12 that meshes with the bevel gear 10 is installed at the power output end of the reducer 11, and a motor 13 is connected to the power input end of the reducer 11. The speed can be reduced while the torque can be increased through the reducer 11.

[0020] As an embodiment of this utility model, a groove 14 is provided in the water outlet 4, and a protrusion 17 is fixedly provided on the outer surface of the circular end of the one-way nozzle 15, and the protrusion 17 can be fitted into the groove 14.

[0021] As an embodiment of this utility model, a scraper 5 is fixedly provided at the end of the stirring rod 3. The scraper 5 is in contact with the inner wall of the cylinder 1. The material adhering to the inner wall of the cylinder 1 is scraped off by the scraper to improve the stirring effect.

[0022] The working principle and usage process of this utility model are as follows: During use, the powder enters the cylinder 1 through the feed pipe 6, the water supply pipe 9 is connected to the water source, the motor 13 is started to rotate the shaft 2 and the stirring rod 3, and the water valve of the water supply pipe 9 is opened when the stirring rod 3 is rotating, so that water can be drained into the powder through the rectangular nozzle 16, so that water can be evenly injected into the powder in the cylinder 1, improving the mixing effect of powder and water. When the water injection stops, the rectangular nozzle 16 can automatically close to prevent mud from entering the stirring rod 3. After the mud is mixed, it is discharged through the discharge port 7. When it is necessary to clean the inner wall of the cylinder 1, the water valve of the water supply pipe 9 is opened and the motor 13 is started to rotate the shaft 2. By changing the speed of the motor 13, the rotation speed of the shaft 2 can be increased. When the shaft 2 rotates at high speed, the centrifugal force can throw the mud attached to the stirring rod 3 onto the inner wall of the cylinder 1, and water can be sprayed onto the inner wall of the cylinder 1 through the rectangular nozzle 16 to achieve the rinsing of the inner wall of the cylinder 1.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A raw material water mixing device for air brick production, characterized in that, The device includes a cylinder (1), inside which a rotating shaft (2) is rotatably mounted. Multiple pairs of stirring rods (3) are fixedly mounted on the rotating shaft (2) along the height direction. Each stirring rod (3) is provided with a water outlet (4). A one-way nozzle (15) is provided inside the water outlet (4). One end face of the one-way nozzle (15) is circular and the other end face is rectangular. A rectangular nozzle (16) is provided on the rectangular end face of the one-way nozzle (15). The one-way nozzle (15) is made of rubber. In its natural state, the rectangular nozzle (16) is in a closed state. When water needs to be sprayed, the rectangular nozzle (16) can be deformed by water pressure, so that water is sprayed out through the rectangular nozzle (16). A feed pipe (6) is connected to the top of the cylinder (1), and a discharge port (7) is provided at the bottom of the cylinder (1).

2. The raw material water mixing device for the production of permeable bricks according to claim 1, characterized in that, The stirring rod (3) and the rotating shaft (2) are both tubular structures and water can flow inside. The upper end of the rotating shaft (2) extends to the outside of the cylinder (1) and is connected to a water supply pipe (9) through a rotary joint (8).

3. The raw material water mixing device for the production of air brick according to claim 2, characterized in that, A bevel gear (10) is fixedly installed on the rotating shaft (2), a reducer (11) is fixedly installed above the cylinder (1), a bevel gear (12) that meshes with the bevel gear (10) is installed at the power output end of the reducer (11), and a motor (13) is connected to the power input end of the reducer (11).

4. The raw material water mixing device for air brick production according to claim 1, characterized in that, The outlet (4) has a groove (14) inside, and the one-way nozzle (15) has a protrusion (17) fixedly installed on the outer surface of the circular end, and the protrusion (17) can be fitted into the groove (14).

5. The raw material water mixing device for the production of air brick according to claim 1, characterized in that, A scraper (5) is fixedly provided at the end of the stirring rod (3), and the scraper (5) is in contact with the inner wall of the cylinder (1).