Polycarboxylic acid high-performance water reducing agent feeding device

By designing a multi-point, intermittent feeding device and mixing components, the problem of increased mixing time caused by single-point feeding was solved, achieving uniform mixing of water-reducing agent and materials and improving production efficiency.

CN224145019UActive Publication Date: 2026-04-21JIANGSU XIANSHUAI TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU XIANSHUAI TECH CO LTD
Filing Date
2025-05-20
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing polycarboxylate superplasticizer feeding devices typically add the additive at a single point, which increases the mixing reaction time and reduces production efficiency.

Method used

A multi-point, intermittent feeding device was designed, which uses several sets of feeding pipes to feed at multiple points and achieves small-volume, intermittent feeding through the reciprocating motion of the piston. Combined with the mixing of the stirring shaft and the stirring paddle, the mixing uniformity and efficiency are improved.

Benefits of technology

It achieves more uniform and thorough mixing of water-reducing agent and materials, reduces mixing time, improves production efficiency, and allows for adjustment of the dosage according to needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224145019U_ABST
    Figure CN224145019U_ABST
Patent Text Reader

Abstract

The utility model discloses a polycarboxylic acid high-performance water reducing agent feeding device which comprises a mixing tank, a storage box, a filling cylinder, a filling assembly, a mixing assembly and a driving assembly, supporting legs are arranged at the bottom of the mixing tank, a first feeding pipe is arranged on the upper portion of the mixing tank, a discharging pipe is arranged at the bottom of the mixing tank, a second feeding pipe is arranged on the top of the storage box, and a discharging pipe is arranged on the discharging pipe. A supporting column is arranged at the bottom of the storage box, the supporting column is arranged at the top of the mixing tank, the filling barrel is arranged at the top of the storage box, the filling assembly is arranged on the filling barrel, the material mixing assembly is arranged in the mixing tank, the driving assembly is arranged on the filling assembly and the material mixing assembly, and the filling assembly comprises a rotating arm, a connecting rod and a piston. The utility model relates to the technical field of concrete production, and particularly provides a polycarboxylic acid high-performance water reducing agent feeding device which can be used for multi-point intermittent filling, is beneficial to improving the more uniform and sufficient mixing of a water reducing agent and materials, and is convenient for adjusting the one-time filling amount according to requirements.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of concrete production technology, specifically to a polycarboxylate high-performance water-reducing agent feeding device. Background Technology

[0002] Polycarboxylate superplasticizer is a high-performance water-reducing agent and a cement dispersant used in cement concrete. It is widely used in highway, bridge, dam, tunnel, and high-rise building projects. This product is environmentally friendly, non-flammable, non-explosive, and can be safely transported by train and truck.

[0003] Existing polycarboxylate superplasticizer feeding devices typically add the superplasticizer at a fixed location, a single point. This limitation of the addition method and the area covered by the addition increases the mixing and reaction time between the added superplasticizer and the material, thereby reducing production efficiency. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a polycarboxylate high-performance water-reducing agent feeding device that can be added at multiple points and intermittently, which helps to improve the more uniform and thorough mixing of water-reducing agent and materials, and facilitates the adjustment of the one-time addition amount according to needs.

[0005] The technical solution adopted by this utility model is as follows: This utility model provides a polycarboxylate high-performance water-reducing agent feeding device, including a mixing tank, a storage tank, a filling cylinder, a filling component, a mixing component, and a driving component. The mixing tank has a support leg at its bottom, a first feeding pipe at its upper part, a discharge pipe at its bottom, a second feeding pipe at the top of the storage tank, a support column at the bottom of the storage tank, the support column at the top of the mixing tank, the filling cylinder at the top of the storage tank, the filling component on the filling cylinder, the mixing component inside the mixing tank, and the driving component... The filling assembly is mounted on the filling component and the mixing component. The filling component includes a rotating arm, a connecting rod, and a piston. A support is provided on the filling cylinder. The rotating arm is rotatably mounted on the support. The connecting rod is hinged to the rotating arm. The piston is hinged to the connecting rod and slidably mounted inside the filling cylinder. The bottom of the filling cylinder is provided with a filling pipe and a suction pipe. The suction pipe extends into a storage tank, and the filling pipe extends into a mixing tank. Several sets of filling pipes are provided, and the several sets of filling pipes are arranged in a ring array. A first one-way valve is provided on the filling pipe, and a second one-way valve is provided on the suction pipe.

[0006] Furthermore, the rotating arm is provided with a sliding groove, a lead screw is rotatably provided in the sliding groove, a slider is threadedly connected to the lead screw, the slider is slidably disposed in the sliding groove, and the connecting rod is hinged to the slider.

[0007] Furthermore, the mixing assembly includes a stirring shaft and a stirring paddle, the stirring shaft being rotatably disposed inside the mixing tank, and the stirring paddle being disposed on the stirring shaft.

[0008] Furthermore, the drive assembly includes a motor, a first pulley, a second pulley, a first transmission belt, a third pulley, a fourth pulley, a second transmission belt, a first bevel gear, and a second bevel gear. The motor is mounted on the storage tank. The first pulley is sleeved on the output shaft of the motor. A first rotating shaft is rotatably mounted on the bracket. The rotating arm is mounted on the first rotating shaft. The second pulley is sleeved on the first rotating shaft. The first transmission belt is sleeved on the first pulley and the second pulley. The third pulley is sleeved on the output shaft of the motor. A second rotating shaft is rotatably mounted on the top of the mixing tank. The fourth pulley is sleeved on the second rotating shaft. The second transmission belt is sleeved on the third pulley and the fourth pulley. The first bevel gear is sleeved on the second rotating shaft. The second bevel gear is sleeved on the stirring shaft and meshes with the first bevel gear.

[0009] Furthermore, a valve is provided on the discharge pipe.

[0010] Furthermore, a sealing cap is threadedly connected to the second feeding tube.

[0011] The beneficial effects of this utility model using the above structure are as follows: This solution has a filling assembly with several sets of filling pipes, which can be used to fill polycarboxylate high-performance water-reducing agent at multiple points. The filling assembly can also be used to fill polycarboxylate high-performance water-reducing agent in small amounts and intermittently, which is conducive to more thorough and uniform mixing of water-reducing agent and material, reducing the mixing time and improving production efficiency. This solution uses a lead screw to drive the slider to move, and the piston stroke distance can be adjusted by adjusting the slider position, thereby changing the amount of water-reducing agent added at one time according to actual needs. This solution uses a motor to drive the piston to move back and forth to add water-reducing agent, and at the same time, it can drive the stirring shaft and stirring paddle to rotate to mix and stir the material and water-reducing agent. Attached Figure Description

[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0013] Figure 1 This is a perspective view of an embodiment of the present utility model;

[0014] Figure 2 This is a front view of an embodiment of the present utility model;

[0015] Figure 3 This is a rear view of an embodiment of the present utility model;

[0016] Figure 4 This is a left view of an embodiment of the present utility model;

[0017] Figure 5 This is a top view of an embodiment of the present utility model;

[0018] Figure 6 for Figure 2 A sectional view along section AA;

[0019] Figure 7 for Figure 6 A sectional view along section BB.

[0020] Figure 8 for Figure 6 Enlarged view of section A;

[0021] Figure 9 for Figure 7 Enlarged view of section B.

[0022] The components are as follows: 1. Mixing tank; 2. Storage tank; 3. Filling cylinder; 4. Filling assembly; 5. Mixing assembly; 6. Drive assembly; 7. Support leg; 8. First feeding pipe; 9. Discharge pipe; 10. Support column; 11. Second feeding pipe; 12. Support; 13. Filling pipe; 14. Extraction pipe; 15. Rotating arm; 16. Connecting rod; 17. Piston; 18. Lead screw; 19. Slider; 20. Slide rail; 21. Stirring shaft; 22. Stirring paddle; 23. Motor; 24. First pulley; 25. Second pulley; 26. First transmission belt; 27. Third pulley; 28. Fourth pulley; 29. ​​Second transmission belt; 30. First bevel gear; 31. Second bevel gear; 32. First rotating shaft; 33. Second rotating shaft; 34. Valve; 35. Sealing cover; 36. First one-way valve; 37. Second one-way valve. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] like Figures 1-9 As shown, this utility model discloses a polycarboxylate high-performance water-reducing agent feeding device, comprising a mixing tank 1, a storage tank 2, a filling cylinder 3, a filling assembly 4, a mixing assembly 5, and a driving assembly 6. The mixing tank 1 is provided with a support leg 7 at the bottom, a first feeding pipe 8 at the top of the mixing tank 1, and a discharge pipe 9 at the bottom of the mixing tank 1. The storage tank 2 is provided with a second feeding pipe 11 at the top, a support column 10 at the bottom of the storage tank 2, and the support column 10 is located at the top of the mixing tank 1. The filling cylinder 3 is located at the top of the storage tank 2, the filling assembly 4 is located on the filling cylinder 3, the mixing assembly 5 is located inside the mixing tank 1, and the driving assembly 6 is located on the filling assembly 4 and the mixing assembly 5. A valve 34 is provided on the discharge pipe 9, and a sealing cap 35 is threadedly connected to the second feeding pipe 11.

[0026] The filling assembly 4 includes a rotating arm 15, a connecting rod 16, and a piston 17. A support 12 is provided on the filling cylinder 3. The rotating arm 15 is rotatably mounted on the support 12. The connecting rod 16 is hinged to the rotating arm 15. The piston 17 is hinged to the connecting rod 16 and slidably mounted inside the filling cylinder 3. The bottom of the filling cylinder 3 is provided with a filling pipe 13 and a suction pipe 14. The suction pipe 14 extends into the storage tank 2, and the filling pipe 13 extends into the mixing tank 1. Several sets of filling pipes 13 are provided, and the sets of filling pipes 13 are arranged in a ring array. A first one-way valve 36 is provided on the filling pipe 13, and a second one-way valve 37 is provided on the suction pipe 14. A groove 20 is provided on the rotating arm 15. A lead screw 18 is rotatably mounted in the groove 20. A slider 19 is threadedly connected to the lead screw 18. The slider 19 is slidably mounted in the groove 20, and the connecting rod 16 is hinged to the slider 19.

[0027] The mixing assembly 5 includes a stirring shaft 21 and a stirring paddle 22. The stirring shaft 21 is rotatably disposed inside the mixing tank 1, and the stirring paddle 22 is disposed on the stirring shaft 21.

[0028] Drive assembly 6 includes a motor 23, a first pulley 24, a second pulley 25, a first transmission belt 26, a third pulley 27, a fourth pulley 28, a second transmission belt 29, a first bevel gear 30, and a second bevel gear 31. The motor 23 is mounted on the storage box 2. The first pulley 24 is sleeved on the output shaft of the motor 23. A first rotating shaft 32 is rotatably mounted on the bracket 12. A rotating arm 15 is mounted on the first rotating shaft 32. The second pulley 25 is sleeved on the first rotating shaft 32. A transmission belt 26 is sleeved on the first pulley 24 and the second pulley 25, a third pulley 27 is sleeved on the output shaft of the motor 23, a second rotating shaft 33 is rotatably mounted on the top of the mixing tank 1, a fourth pulley 28 is sleeved on the second rotating shaft 33, a second transmission belt 29 is sleeved on the third pulley 27 and the fourth pulley 28, a first bevel gear 30 is sleeved on the second rotating shaft 33, and a second bevel gear 31 is sleeved on the stirring shaft 21 and meshes with the first bevel gear 30.

[0029] In practical use, the polycarboxylate high-performance water-reducing agent is added to the storage tank 2, and the material is added to the mixing tank 1. When in use, the motor 23 is started, which drives the first pulley 24 and the third pulley 27 to rotate. The first pulley 24 drives the second pulley 25 to rotate through the first transmission belt 26. The second pulley 25 drives the first rotating shaft 32 to rotate. The first rotating shaft 32 drives the rotating arm 15 to rotate. The rotating arm 15 drives the piston 17 to reciprocate up and down through the connecting rod 16. When the piston 17 rises, the polycarboxylate high-performance water-reducing agent in the storage tank 2 is drawn into the filling cylinder 3. When the piston 17 falls, the polycarboxylate high-performance water-reducing agent in the filling cylinder 3 is sent into the mixing tank 1 through the filling pipe 13. The polycarboxylate high-performance water-reducing agent can be added at multiple points through several sets of filling pipes 13. The polycarboxylate high-performance water-reducing agent can be added intermittently in small amounts through the reciprocating up and down of the piston 17. The water-reducing agent enters the mixing tank 1 and mixes with the material. The third pulley 27 drives the fourth pulley 28 to rotate through the second transmission belt 29. The fourth pulley 28 drives the second rotating shaft 33 to rotate. The second rotating shaft 33 drives the first bevel gear 30 to rotate. The first bevel gear 30 drives the second bevel gear 31 to rotate. The second bevel gear 31 drives the stirring shaft 21 and the stirring paddle 22 to rotate, thus stirring the water-reducing agent and the material.

[0030] According to actual usage requirements, the reciprocating stroke distance of piston 17 can also be adjusted. To adjust, simply rotate screw 18, which drives slider 19 to move. By adjusting the position of slider 19, the stroke distance of piston 17 can be adjusted, thereby changing the amount of water-reducing agent added at one time.

[0031] In summary, this solution includes a filling assembly 4 with several sets of filling pipes 13. These pipes allow for multi-point filling of the polycarboxylate superplasticizer, while the filling assembly 4 enables intermittent, small-volume filling, facilitating more thorough and uniform mixing of the superplasticizer and the material, reducing mixing time, and improving production efficiency. The screw 18 drives the slider 19, and adjusting the position of the slider 19 adjusts the stroke distance of the piston 17, allowing for changes in the single filling amount of the superplasticizer according to actual needs. The motor 23 drives the piston 17 to reciprocate, adding the superplasticizer, and simultaneously drives the stirring shaft 21 and the stirring paddle 22 to mix the material and the superplasticizer.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A polycarboxylate high-performance water-reducing agent feeding device, comprising a mixing tank (1), a storage tank (2), a filling cylinder (3), a filling component (4), a mixing component (5), and a driving component (6), wherein the mixing tank (1) is provided with a support leg (7) at the bottom, a first feeding pipe (8) is provided at the top of the mixing tank (1), a discharge pipe (9) is provided at the bottom of the mixing tank (1), a second feeding pipe (11) is provided at the top of the storage tank (2), a support column (10) is provided at the bottom of the storage tank (2), the support column (10) is located at the top of the mixing tank (1), the filling cylinder (3) is located at the top of the storage tank (2), the filling component (4) is located on the filling cylinder (3), the mixing component (5) is located inside the mixing tank (1), and the driving component (6) is located on the filling component (4) and the mixing component (5), characterized in that: The filling assembly (4) includes a rotating arm (15), a connecting rod (16), and a piston (17). The filling cylinder (3) is provided with a bracket (12). The rotating arm (15) is rotatably mounted on the bracket (12). The connecting rod (16) is hinged to the rotating arm (15). The piston (17) is hinged to the connecting rod (16) and slidably mounted inside the filling cylinder (3). The bottom of the filling cylinder (3) is provided with a filling pipe (13) and a material extraction pipe (14). The material extraction pipe (14) extends into the storage tank (2). The filling pipe (13) extends into the mixing tank (1). The filling pipe (13) is provided with several groups. The several groups of filling pipes (13) are arranged in a ring array. The filling pipe (13) is provided with a first one-way valve (36). The material extraction pipe (14) is provided with a second one-way valve (37).

2. The polycarboxylic acid high-performance water-reducing agent feeding device according to claim 1, characterized in that: The rotating arm (15) is provided with a sliding groove (20), and a lead screw (18) is rotatably provided in the sliding groove (20). A slider (19) is threadedly connected to the lead screw (18), and the slider (19) is slidably provided in the sliding groove (20). The connecting rod (16) is hinged to the slider (19).

3. The polycarboxylate high-performance water-reducing agent feeding device according to claim 1, characterized in that: The mixing assembly (5) includes a stirring shaft (21) and a stirring paddle (22). The stirring shaft (21) is rotatably disposed inside the mixing tank (1), and the stirring paddle (22) is disposed on the stirring shaft (21).

4. The polycarboxylic acid high-performance water-reducing agent feeding device according to claim 3, characterized in that: The drive assembly (6) includes a motor (23), a first pulley (24), a second pulley (25), a first transmission belt (26), a third pulley (27), a fourth pulley (28), a second transmission belt (29), a first bevel gear (30), and a second bevel gear (31). The motor (23) is mounted on the storage box (2). The first pulley (24) is sleeved on the output shaft of the motor (23). A first rotating shaft (32) is rotatably mounted on the bracket (12). A rotating arm (15) is mounted on the first rotating shaft (32). The second pulley (25) is sleeved on the first rotating shaft (32). The first transmission belt (26) is sleeved on the first pulley (24) and the second pulley (25), the third pulley (27) is sleeved on the output shaft of the motor (23), the top of the mixing tank (1) is rotatably provided with a second rotating shaft (33), the fourth pulley (28) is sleeved on the second rotating shaft (33), the second transmission belt (29) is sleeved on the third pulley (27) and the fourth pulley (28), the first bevel gear (30) is sleeved on the second rotating shaft (33), and the second bevel gear (31) is sleeved on the stirring shaft (21) and meshes with the first bevel gear (30).

5. The polycarboxylic acid high-performance water-reducing agent feeding device according to claim 1, characterized in that: The discharge pipe (9) is equipped with a valve (34). 6.The polycarboxylic acid high-performance water-reducing agent feeding device according to claim 1, characterized in that: A sealing cap (35) is threadedly connected to the second feeding pipe (11).