Solution flow balanced distribution flow guide device
By introducing components such as stirring rods, feeding plates, and filter membrane disassembly mechanisms into the flow guiding device, the problems of uneven melt feeding and inability to replace filter membranes are solved, achieving uniform melt feeding and efficient screening, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU DONGGAOLI PRECISION TECH CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-21
AI Technical Summary
Existing melt flow equalization distribution and diversion devices are prone to clogging due to impurity accumulation during use, and the filter membrane cannot be disassembled and replaced, affecting screening accuracy and material feeding uniformity.
A device was designed that includes components such as a guide tube, a filter membrane, a stirring rod and a motor, a feeding plate, a feeding hole, a moving rod, and a filter membrane disassembly mechanism, to achieve uniform feeding of the melt, rapid screening, and convenient replacement of the filter membrane.
This method achieves uniform feeding of the melt, improves screening efficiency and accuracy, and ensures long-term high-efficiency filtration of the filter membrane, avoiding device clogging and the inconvenience of filter membrane replacement.
Smart Images

Figure CN224145092U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solution flow guiding technology, specifically a solution flow equalization distribution guiding device. Background Technology
[0002] A melt flow guide device is a device used to control the direction of melt flow. It is mainly used in plastic processing and injection molding to make the molten plastic flow uniformly and stably, thereby improving the quality of products and production efficiency. Currently, there are various melt flow equalization distribution guide devices on the market, but some shortcomings still exist.
[0003] In practical applications, current melt flow guiding devices, when used in production and processing, do not separate internal impurities during melt flow guiding. This leads to impurity accumulation and blockage in the guiding device. Furthermore, the material cannot be fed evenly, affecting the sieving accuracy. Additionally, the filter membrane used for filtration cannot be disassembled and replaced, indicating design deficiencies. Therefore, we propose a melt flow equalization distribution guiding device to address these issues. Utility Model Content
[0004] The purpose of this utility model is to provide a melt flow equalization distribution and guiding device to solve the problems of the current melt flow equalization distribution and guiding devices mentioned in the background art. Based on the existing solutions and actual production and processing, the current devices do not separate internal impurities when guiding melt flow, which leads to impurity accumulation and blockage in the guiding device. At the same time, the material cannot be fed evenly, which affects the screening accuracy. Furthermore, the filter membrane used for filtration and screening cannot be disassembled and replaced, which is a design deficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a melt flow equalization and diversion device, comprising:
[0006] A guide tube, wherein a support frame is fixedly installed on the lower outer side of the guide tube, and a filter membrane is provided on the lower inner side of the guide tube, and a discharge port is provided on the upper rear side of the guide tube;
[0007] Also includes:
[0008] The lower part of the guide tube is equipped with a high-efficiency screening mechanism to improve the screening fineness;
[0009] The outer side of the filter membrane is provided with a disassembly mechanism for easy replacement of the filter membrane.
[0010] Preferably, the high-efficiency screening mechanism located inside the lower part of the guide tube includes a moving rod, a filter membrane, a spring, a protective hose, a support rod, rollers, a push block, and an electric telescopic rod. The moving rod is slidably arranged in the middle of the guide tube, and a filter membrane is arranged on the upper outer side of the moving rod. A roller is arranged on the inner bottom side of the filter membrane. A fixed rod is slidably connected to the lower outer side of the moving rod. The guide tube is fixedly connected to the outer side of the fixed rod. A spring is installed below the fixed rod, and a protective hose is arranged on the outer side of the spring. A support rod is fixedly connected to the lower bottom of the spring. A push block is slidably connected to the lower bottom of the rollers. An electric telescopic rod is fixedly connected to the left side of the push block, and a protective hose is also arranged on the outer right side of the electric telescopic rod.
[0011] Preferably, the disassembly mechanism provided on the outer side of the filter membrane includes a moving rod, bolts, and a rotating cover. The filter membrane is fixedly installed on the outer side of the moving rod by bolts, and a rotating cover is provided on the outer front side of the filter membrane. The rotating cover is rotatably connected to the middle front side of the guide tube, and the left side of the rotating cover is fixedly connected to the guide tube by screws.
[0012] Preferably, a feeding plate is installed on the upper part of the inside of the guide tube, and the feeding plate has feeding holes arranged in an array inside.
[0013] Preferably, a stirring rod is provided on the upper side of the feeding hole, and the stirring rod is rotatably positioned inside the guide tube above it, and a motor is connected to the top of the stirring rod.
[0014] Preferably, a discharge port is provided at an equal angle below the guide tube.
[0015] Compared with the prior art, the beneficial effects of this utility model are: the melt flow equalization distribution guide device, by setting a uniform feeding mechanism, can make the melt feed uniformly, which can facilitate the subsequent faster and finer screening of the melt. At the same time, it is equipped with a high-efficiency screening mechanism. By setting two layers of filter membrane, the filter membrane can generate vibration, which can greatly improve the screening efficiency and fineness. In addition, a disassembly mechanism is set to facilitate the replacement of the filter membrane, thereby ensuring that the filter membrane can effectively perform high-efficiency filtration for a long time.
[0016] 1. It is equipped with a feeding plate and feeding holes. The feeding plate is set at the top inside the guide tube. The feeding plate has a series of feeding holes inside. When the melt is poured into the guide tube from the feeding port, the melt can flow evenly downward through the feeding holes inside the feeding plate.
[0017] 2. Equipped with a stirring rod and a motor, the stirring rod is installed at the top inside the guide tube. When the melt enters the guide tube, the motor installed at the top of the stirring rod can be turned on, so that the stirring rod can rotate and stir the melt, helping the melt to be fed more quickly and evenly.
[0018] 3. Equipped with a filter membrane, two layers of filter membrane are installed inside the lower part of the guide tube, and the filter membrane can vibrate up and down, which facilitates faster filtration and screening of the melt;
[0019] 4. Bolts are provided to fix the moving rod to the filter membrane. A rotating cover is provided on the front side of the filter membrane. The rotating cover is rotatably connected to the guide tube and can be opened. After opening, the bolts fixing the moving rod and the filter membrane can be unscrewed to allow the moving rod to be quickly replaced.
[0020] 5. A discharge port is provided, which is set at an equal angle below the guide tube to facilitate balanced multi-channel feeding of the melt. Attached Figure Description
[0021] Figure 1 This is a perspective structural diagram of the present invention;
[0022] Figure 2 This is a perspective view of the connection structure of the guide tube, discharge port and support frame of this utility model;
[0023] Figure 3 This is a perspective cross-sectional structural diagram of the present invention;
[0024] Figure 4 This is a perspective view of the connection structure of the guide tube, the feeding plate, and the feeding hole of this utility model;
[0025] Figure 5 This is a perspective view of the movable rod, filter membrane, and bolt connection structure of this utility model;
[0026] Figure 6 This is a perspective view of the connection structure of the fixing rod, spring, and support rod of this utility model.
[0027] In the diagram: 1. Guide tube; 2. Feed port; 3. Feed plate; 4. Feed hole; 5. Stirring rod; 6. Motor; 7. Moving rod; 8. Fixing rod; 9. Filter membrane; 10. Bolt; 11. Spring; 12. Protective hose; 13. Support rod; 14. Roller; 15. Pushing block; 16. Electric telescopic rod; 17. Rotating cover; 18. Discharge port; 19. Support frame. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figures 1-6 This utility model provides a technical solution:
[0030] To address the problems existing in the prior art, this embodiment provides the following technical solution: a melt flow equalization distribution and guiding device, comprising a guiding cylinder 1 with a support frame 19 located on the lower outer side of the guiding cylinder 1; a uniform feeding mechanism located inside the upper part of the guiding cylinder 1, which stirs the melt being fed and then efficiently and uniformly feeds it through the array of feeding holes 4 inside the feeding plate 3; a high-efficiency screening mechanism located inside the lower part of the guiding cylinder 1, which vibrates and screens the melt, allowing impurities inside the melt to be quickly screened out; and a disassembly mechanism located on the outer side of the filter membrane 9, facilitating the disassembly and replacement of the filter membrane 9, thereby ensuring that the filter membrane 9 can effectively perform high-efficiency filtration for a long time.
[0031] like Figure 3 , Figure 4 and Figure 5 As shown, the solution is poured into the interior of the guide cylinder 1 through the discharge port 2 located at the rear of the upper part of the middle of the guide cylinder 1. Then, the motor 6 can be turned on, and the stirring rod 5 connected to the output shaft of the motor 6 can rotate inside the upper part of the guide cylinder 1 to stir and disperse the discharged solution. The dispersed solution can flow downwards and pass through the discharge plate 3. At the same time, the discharge plate 3 has discharge holes 4 arranged in an array inside, so that the solution can flow downwards evenly from the discharge holes 4.
[0032] like Figure 4 , Figure 5 and Figure 6 As shown, two layers of filter membranes 9 are installed inside the lower part of the guide tube 1. The melt flowing from the feed hole 4 can pass through the filter membranes 9 installed below the guide tube 1. The filter membranes 9 are fixedly connected to the moving rod 7 by bolts 10. The moving rod 7 is located in the lower middle part of the guide tube 1. A roller 14 is installed inside the lower part of the moving rod 7, and a fixed rod 8 is slidably installed on the outer side. The outer side of the fixed rod 8 is fixedly connected to the inside of the guide tube 1, which can limit the movement of the moving rod 7. At the same time, a spring 11 and a protective hose 12 are connected between the lower part of the fixed rod 8 and the support rod 13 installed on the outside of the lower part of the moving rod 7. The protective hose 12 is located outside the spring 11, and both the spring 11 and the protective hose 12 are elastic. A push block 15 is slidably installed below the roller 14 installed inside the lower part of the moving rod 7. An electric telescopic rod 16 is fixedly connected to the left side of the push block 15.
[0033] When the electric telescopic rod 16 is opened, the output end of the electric telescopic rod 16 can push the push block 15 to the right, which can slide with the roller 14, thereby pushing the moving rod 7 to move up and down. At this time, the spring 11 and the protective hose 12 will bounce, which will allow the moving rod 7 to slide inside the fixed rod 8. At this time, the filter membrane 9 set on the outside of the moving rod 7 will also move, which will allow the filter membrane 9 to efficiently screen the melt. The screened melt can be discharged evenly through multiple channels through the discharge port 18 set at equal angles below the guide cylinder 1.
[0034] like Figure 1 , Figure 2 and Figure 4 As shown, a rotating cover 17 is provided on the front side of the filter membrane 9. The rotating cover 17 is rotatably connected to the guide cylinder 1, and the left side is fixed to the guide cylinder 1 by screws. The rotating cover 17 can be opened by unscrewing the fixing screws. The filter membrane 9 and the moving rod 7 are fixed by bolts 10. The bolts 10 fixing the moving rod 7 and the filter membrane 9 can be unscrewed, and the filter membrane 9 and the top bracket at the top of the moving rod 7 can be removed. They can be taken out from the rotating cover 17. After the first layer of filter membrane 9 is removed, the bolts 10 fixing the second layer of filter membrane 9 to the moving rod 7 can be unscrewed. Then the second layer of filter membrane 9 is slid up the moving rod 7 and then taken out from the rotating cover 17, which makes it convenient to replace the filter membrane 9.
[0035] The working principle of the melt flow equalization distribution and guiding device is as follows: the melt being fed is stirred and dispersed, and the dispersed melt flows downward from the discharge holes 4 arrayed inside the discharge plate 3. Then, the melt can be efficiently vibrated and screened through the filter membrane 9 set below the guide cylinder 1. The screened filter membrane 9 can be evenly discharged through the discharge port 18 set at equal angles below the guide cylinder 1. Furthermore, the filter membrane 9 is easy to disassemble and replace.
[0036] Contents not described in detail in this specification are common knowledge to those skilled in the art. All standard parts used in this invention can be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature in the prior art. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.
[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A solution flow equalization and diversion device, comprising: A guide tube (1) is provided with a support frame (19) fixedly installed on the lower exterior of the guide tube (1), and a filter membrane (9) is provided on the lower interior of the guide tube (1), and a discharge port (2) is provided on the upper rear side of the guide tube (1). Its characteristic is that it further includes: The guide tube (1) is equipped with a high-efficiency screening mechanism at the bottom of its interior to improve screening precision; The filter membrane (9) is provided with a disassembly mechanism on its outer side for easy replacement of the filter membrane (9).
2. The solution flow equalization distribution and guiding device according to claim 1, characterized in that: The high-efficiency screening mechanism located inside the lower part of the guide tube (1) includes a moving rod (7), a filter membrane (9), a spring (11), a protective hose (12), a support rod (13), a roller (14), a pusher block (15), and an electric telescopic rod (16). The moving rod (7) is slidably arranged in the middle of the guide tube (1), and the filter membrane (9) is arranged above the outer side of the moving rod (7). The roller (14) is arranged on the inner side of the bottom of the filter membrane (9), and a fixed rod is slidably connected to the lower outer side of the moving rod (7). The rod (8) is fixedly connected to the outside of the fixed rod (8) with a guide tube (1) and a spring (11) is installed below the fixed rod (8). A protective hose (12) is provided on the outside of the spring (11) and a support rod (13) is fixedly connected below the spring (11). A push block (15) is slidably connected below the roller (14) and an electric telescopic rod (16) is fixedly connected to the left side of the push block (15). A protective hose (12) is also provided on the outside of the right side of the electric telescopic rod (16).
3. The flow equalizing dissolver of claim 1, wherein: The disassembly mechanism provided on the outside of the filter membrane (9) includes a moving rod (7), a bolt (10) and a rotating cover (17). The filter membrane (9) is fixedly installed on the outside of the moving rod (7) by the bolt (10), and a rotating cover (17) is provided on the front side of the filter membrane (9). The rotating cover (17) is rotatably connected to the front side of the middle part of the guide tube (1), and the left side of the rotating cover (17) is fixedly connected to the guide tube (1) by screws.
4. The flow equalizing dissolver of claim 1, wherein: The guide tube (1) is equipped with a feeding plate (3) on its upper interior, and the feeding plate (3) has a feeding hole (4) arranged in an array inside.
5. A flow equalizing distribution flow-directing device according to claim 4, characterized in that: A stirring rod (5) is provided on the upper side of the feeding hole (4), and the stirring rod (5) is rotatably positioned inside the guide tube (1) and a motor (6) is connected to the top of the stirring rod (5).
6. A flow equalizing distribution flow-directing device according to claim 5, characterized in that: The guide tube (1) is provided with a discharge port (18) at an equal angle below it.