PIP detection packaging machine equipment

Abstract

The utility model discloses a PIP detection packaging machine device which comprises a feeding action mechanism, a material brushing mechanism, a cover installing action mechanism, a detection action mechanism and a packaging action mechanism, and the feeding action mechanism comprises a product vibration disc, a product feeding belt, a dislocation mechanism, a material pushing mechanism and the material brushing mechanism. A discharging port of the product vibration disc is in butt joint with one end of the product feeding belt, the dislocation mechanism is arranged at the other end of the product feeding belt, and the pushing mechanism is arranged on one side of the dislocation mechanism. The device is scientific and reasonable in structural design, adapts to various product material numbers by quickly replacing local parts, and solves the problems of poor equipment universality and large occupied space; the front-section staggered feeding and brushing bottom plate is designed to be capable of translating, when products do not need to be covered, a standby aisle is switched, the cover carrying link is skipped, the time consumed for covering is saved, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of testing and packaging machine technology, and in particular to a PIP testing and packaging machine device. Background Technology

[0002] The PIP inspection and packaging machine is an automated device integrating feeding, brushing, capping, inspection, and packaging. Through modular design and multi-mechanism collaborative operation, it achieves efficient inspection and packaging of various product part numbers, combining versatility, flexibility, and automation advantages, making it suitable for multi-variety, small-batch production scenarios. Currently, product inspection and packaging equipment on the market generally suffers from the following problems:

[0003] Insufficient equipment versatility: Most equipment can only adapt to a single or a few product part numbers. Changing to different products requires replacing a large number of parts, resulting in high equipment purchase costs and large footprint. Poor production process flexibility: For products that do not require capping, existing equipment cannot quickly switch processes, requiring additional disassembly or modification of special parts, wasting production time. Low process integration efficiency: Technical bottlenecks exist in areas such as feeding misalignment accuracy, brushing uniformity, capping alignment, and the speed of rejecting defective products, affecting overall production capacity. These problems make it difficult for existing equipment to meet the needs of multi-variety, small-batch production, urgently requiring a testing and packaging equipment that combines versatility, flexibility, and high efficiency. To this end, we propose a PIP testing and packaging machine. Utility Model Content

[0004] To address the aforementioned problems, this invention provides a PIP (Packaging Inspection Package) testing machine. This invention solves the problems mentioned in the background section.

[0005] This utility model provides the following technical solution: a PIP (Package Inspection and Packaging) testing and packaging machine, including a feeding mechanism, a brushing mechanism, a capping mechanism, a testing mechanism, and a packaging mechanism. The feeding mechanism includes a product vibrating plate, a product feed belt, a misalignment mechanism, a pushing mechanism, and a brushing mechanism. The outlet of the product vibrating plate is connected to one end of the product feed belt. The other end of the product feed belt is provided with a misalignment mechanism. A pushing mechanism is provided on one side of the misalignment mechanism, and a brushing mechanism is provided in front of the pushing mechanism. The brushing mechanism includes a brushing channel and brushing components. The cap-loading mechanism includes a cap vibrating plate, a cap walkway and a flat vibrating device, a cap-topping mechanism, a cap-transferring wheel, and a pneumatic gripper. The outlet of the cap vibrating plate is connected to the cap walkway and the flat vibrating device. The cap-transferring wheel is located at the cap-topping mechanism, and a cap-suction rotating component is mounted on the cap-transferring wheel. The mechanism also includes a belt at the cap location, and a pneumatic gripper is located above the belt at the cap location. The detection mechanism includes a detection transporting wheel, three suction nozzle blocks, a detection carrier, and a camera detection mechanism. The detection transporting wheel has three suction nozzle blocks, and camera detection mechanisms are located on both sides of the detection carrier.

[0006] In the above scheme, the misalignment mechanism includes a fixed frame and a misalignment baffle set on the fixed frame.

[0007] In the above scheme, the pushing mechanism is a cylinder-driven pusher plate.

[0008] In the above scheme, the brushing component is driven by a motor and a transmission mechanism.

[0009] In the above scheme, the packaging action mechanism includes product packaging material, induction line, servo motor, packaging wheel and fixed plate. Induction line is set at the entrance of product packaging material. Induction line is electrically connected to servo motor. The output end of servo motor is connected to packaging wheel. Packaging wheel is set in fixed plate. Adhesive tape is set in fixed plate.

[0010] In the above scheme, the cover transport wheel is driven by a motor and can rotate around its own axis, and the material suction rotating component is a vacuum nozzle.

[0011] In the above scheme, the detection and transport wheel is driven by a motor and can rotate around its own axis, and the three suction nozzle blocks are evenly arranged on the detection and transport wheel.

[0012] The advantages and beneficial effects of this utility model are as follows: This utility model provides a PIP inspection and packaging machine that can adapt to various product part numbers by quickly changing local parts, thus solving the problems of poor equipment versatility and large footprint; the front-end staggered feeding brush base plate can be moved horizontally, and when encountering products that do not need to be capped, it can switch to a spare aisle, skipping the cap handling step, saving capping time and improving production efficiency; the staggered mechanism accurately arranges products, the brushing component brushes material back and forth, the cap handling groove wheel and pneumatic gripper cooperate to cap, the camera inspection mechanism identifies defective products in real time, and the servo motor drives the tape sealing, and the various processes are efficiently connected, solving the problems of low process efficiency and unstable packaging of traditional equipment. Attached Figure Description

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of this utility model;

[0018] Figure 5 This is a schematic diagram of the material brushing mechanism of this utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the cover transport groove wheel of this utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the detection and handling wheel of this utility model.

[0021] In the diagram: 1. Product vibratory feeder; 2. Product feed belt; 3. Misalignment mechanism; 4. Pushing mechanism; 5. Brushing mechanism; 51. Brushing walkway; 52. Brushing component; 7. Belt at the cover; 8. Cover vibratory feeder; 10. Cover walkway and leveling device; 11. Top cover mechanism; 12. Cover transport wheel; 13. Suction rotating component; 14. Starting gripper; 15. Detection transport wheel; 16. Suction nozzle block; 18. Detection carrier; 20. Camera detection mechanism. Detailed Implementation

[0022] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0023] like Figure 1-7 As shown, this utility model is a PIP (Package Inspection and Packaging) testing and packaging machine, including a feeding mechanism, a brushing mechanism, a capping mechanism, a testing mechanism, and a packaging mechanism. The feeding mechanism includes a product vibrating plate 1, a product feed belt 2, a misalignment mechanism 3, a pushing mechanism 4, and a brushing mechanism 5. The outlet of the product vibrating plate 1 is connected to one end of the product feed belt 2, and the misalignment mechanism 3 is set at the other end of the product feed belt 2. The pushing mechanism 4 is set on one side of the misalignment mechanism 3, and the brushing mechanism 5 is set in front of the pushing mechanism 4. The brushing mechanism 5 includes a brushing guide 51 and a brushing component 52. The capping mechanism includes a cap vibrating plate... The vibrating disc 8, the cover walkway and the vibration device 10, the top cover mechanism 11, the cover transport wheel 12 and the pneumatic gripper 14 are included. The discharge port of the cover vibrating disc 8 is connected to the cover walkway and the vibration device 10. The top cover mechanism 11 is equipped with the cover transport wheel 12. The cover transport wheel 12 is equipped with the cover suction rotating component 13. The cover belt 7 is also included. The pneumatic gripper 14 is installed above the cover belt 7. The detection action mechanism includes the detection transport wheel 15, three suction nozzle blocks 16, the detection carrier 18 and the camera detection mechanism 20. The detection transport wheel 15 is equipped with three suction nozzle blocks 16. The camera detection mechanism 20 is installed on both sides of the detection carrier 18.

[0024] The product vibrating plate 1 sorts and arranges the messy products and feeds them into the product feeding belt 2. The products are then precisely arranged by the misalignment mechanism 3, which solves the problem of subsequent process jamming caused by the disorder of traditional feeding.

[0025] The pushing mechanism 4 pushes the misaligned product into the brushing mechanism 5. The brushing component 52 reciprocates within the brushing channel 51 to ensure that impurities on the product surface are thoroughly removed, providing a clean base surface for subsequent capping.

[0026] In the above solution, the misalignment mechanism 3 includes a fixed frame and misalignment baffles mounted on the fixed frame. The misalignment baffles limit the product movement path, enabling orderly arrangement in a single row, preventing product stacking from affecting subsequent feeding accuracy, and improving feeding stability.

[0027] In the above scheme, the pushing mechanism 4 is a cylinder-driven pusher plate. The cylinder-driven pusher plate achieves stable linear motion, accurately pushing the misaligned product to the brushing conveyor 51, which is more efficient and reliable than traditional mechanical pushing.

[0028] In the above solution, the brushing component 52 is driven by a motor and a transmission mechanism. The motor drives the brushing component 52 to reciprocate left and right through gears or belts, ensuring uniform brushing at all angles on the product surface and solving the cleaning blind spot problem caused by the unidirectional movement of traditional brushes.

[0029] In the above solution, the packaging mechanism includes product packaging material, a sensor line, a servo motor, packaging wheels, and a fixed tray. A sensor line is installed at the entrance of the product packaging material, and is electrically connected to the servo motor. The output of the servo motor is connected to the packaging wheels, which are housed within the fixed tray, which contains adhesive tape. The sensor line detects the product's arrival signal in real time, triggering the servo motor to precisely control the rotation of the packaging wheels, causing the adhesive tape to evenly seal the packaging material onto the tray. Compared to manual operation or timed packaging, this avoids missed sealing or over-packaging, improving packaging consistency.

[0030] In the above solution, the lid-carrying roller 12 is driven by a motor and can rotate around its own axis, and the suction rotating component 13 is a vacuum nozzle. After the vacuum nozzle adsorbs the lid, the roller rotates to adjust the lid angle to ensure precise alignment with the product. The pneumatic gripper 14 simultaneously grips the product and moves it to the lid-installing position, solving the positional deviation problem caused by traditional manual lid alignment or mechanical hard contact.

[0031] In the above scheme, the inspection and transport wheel 15 is driven by a motor and can rotate around its own axis. Three suction nozzle blocks 16 are evenly arranged on the inspection and transport wheel 15. The three suction nozzle blocks 16 simultaneously complete the product loading and unloading of the belt, inspection carrier, and defect removal mechanism at the inspection point. In conjunction with the camera inspection mechanisms 20 on both sides of the inspection carrier 18, real-time photo identification is achieved, realizing automatic rejection of defective products. Compared with the single suction nozzle reciprocating transport efficiency, it is more than twice as efficient.

[0032] Working principle:

[0033] This type of PIP (Product In-Package) inspection and packaging machine uses a product vibratory plate 1 to vibrate and sort the products before conveying them to the product feed belt 2. The belt drives the products to the misalignment mechanism 3, where misalignment baffles limit the alignment of a single row. The cylinder pusher of the pushing mechanism 4 pushes the products into the brushing channel 51, preparing for the brushing process. As the products move within the brushing channel 51, the motor drives the brushing component 52 to move back and forth to remove impurities from the product surface. After brushing, the wire pushing mechanism pushes the products into the cap belt 7, entering the capping stage. The cap vibratory plate 8 sorts the caps and sends them into the cap channel, where a smoothing device makes the caps slide smoothly to the capping mechanism 11. The vacuum nozzle 13 of the cap transporting roller 12 picks up the caps and rotates them for alignment. At the same time, the pneumatic gripper 14 picks up the products on the cap belt 7, and the roller reverses its rotation to load the caps into the product. The product is released by the gripper to the detection belt; the three suction blocks 16 of the detection transport wheel 15 respectively pick up the products from the detection belt, the detection carrier, and the defect removal mechanism, and the camera detection mechanism 20 on both sides of the detection carrier 18 takes pictures for identification; if a defective product is detected, the defect removal mechanism moves backward to drop the product, and the good product is transported to the packaging mechanism in the opposite direction by the wheel; after the product enters the product packaging material, the induction line detects the product signal, triggering the servo motor to drive the packaging wheel 24 to rotate, which drives the tape in the fixed plate 25 to wrap and seal the packaging material tray, completing the final packaging; when changing the product part number, only the cover plate, the aisle, the cover suction nozzle and other parts need to be replaced; for products that do not need to be covered, the bottom plate of the front staggered feeding brush is moved forward and switched to the spare aisle, skipping the cover transport wheel link and directly entering the detection process, saving the time of cover installation.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

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