Linear calibration roller conveyor

Abstract

The utility model relates to the technical field of warehouse logistics, provides a linear calibration roller conveyor, and aims to solve the problems of low efficiency, poor accuracy and the like due to the fact that a traditional conveyor depends on manual article position adjustment. By calibrating the roller conveyor, the conveying position of articles is automatically changed, the efficiency and the accuracy are improved, and the labor intensity is reduced. The conveyor comprises a conveyor rack, a calibration guardrail, a calibration photoelectric component and the like, the included angle between a power roller and an unpowered roller is an obtuse angle, and rollers are mounted in the calibration guardrail, so that the friction force is reduced, and the conveying smoothness of articles is improved. The device can automatically adjust the position of an object, improves the production efficiency, reduces the operation cost of equipment, and has remarkable beneficial effects.

Description

Technical Field

[0001] This utility model relates to the field of warehousing and logistics technology, and in particular to a linear calibration roller conveyor. Background Technology

[0002] Conveyors, as indispensable material handling and loading / unloading equipment in modern industry, are widely used in manufacturing, logistics, and other fields, greatly improving production efficiency and the level of automation in material handling. However, in actual operation, due to the complexity and diversity of the on-site environment, it is often necessary to adjust the position of items on the conveyor line so that the items can be stably conveyed close to one side according to specific requirements.

[0003] Current technology relies on manual operation, requiring operators to manually adjust the position of items or use auxiliary tools for guidance based on their size, shape, and conveying speed. However, this method has several limitations: First, manual operation is relatively inefficient, especially on high-paced production lines where manual adjustments cannot keep up with the conveying speed, leading to production bottlenecks; second, the accuracy of manual adjustments is difficult to guarantee, as it is greatly affected by human factors, easily resulting in item misalignment, accumulation, or even damage, affecting product quality and production safety; third, long-term manual operation increases the labor intensity of workers. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a linear calibration roller conveyor. This utility model patent proposes a new calibration roller conveyor, which, compared with the prior art, has significant advantages in that it automatically changes the conveying position of the items, enabling the items to be automatically conveyed close to one side; by using special calibration guardrails, the items move more smoothly, achieving the effect of automatic edge contact, reducing manual labor intensity and equipment operating costs.

[0005] This utility model relates to a linear calibration roller conveyor, comprising: a conveyor frame, a conveyor baffle, a calibration guardrail, a calibration photoelectric component, a calibration roller assembly, a calibration roller support, a non-powered roller, a standard guardrail, and a powered roller;

[0006] The conveyor frame is installed on both sides of the calibration roller support. The calibration guardrail is installed on the top of the conveyor frame on one side of the calibration roller support, and the standard guardrail is installed on the top of the conveyor frame on the other side of the calibration roller support.

[0007] The conveyor frame is fitted with a conveyor baffle, and a bracket is fitted on the outer wall of the conveyor baffle. A calibration photoelectric component is mounted on the bracket.

[0008] The calibration roller assembly is installed in the middle of the calibration roller support. The calibration roller assembly is connected to the conveyor baffle. Roller assemblies are installed at both ends of the calibration roller support. The roller assembly includes a powered roller and a non-powered roller. The powered roller is connected to the non-powered roller. The non-powered roller and the powered roller are also connected to the conveyor baffle.

[0009] Furthermore, in the linear calibration roller conveyor of the present invention, the included angle between the powered roller and the unpowered roller is an obtuse angle.

[0010] The linear calibration roller conveyor as described in claim 1, wherein rollers are installed inside the calibration guardrail.

[0011] Furthermore, in the linear calibration roller conveyor of the present invention, the opening direction of the standard guardrail is vertical to downward.

[0012] Furthermore, in the linear calibration roller conveyor of the present invention, threaded connection holes are uniformly provided on the top of the conveyor frame.

[0013] Furthermore, in the linear calibration roller conveyor of the present invention, the calibration roller support and the roller assembly are connected by a connecting frame, which is located at both ends of the calibration roller support.

[0014] Furthermore, in the linear calibration roller conveyor of the present invention, the conveyor frame is provided with grooves for mounting the roller assembly and the calibration roller group.

[0015] Furthermore, in the linear calibration roller conveyor of the present invention, the calibration guardrail is provided in a groove shape, and the opening direction of the calibration guardrail groove is opposite to that of the standard guardrail.

[0016] Furthermore, in the linear calibration roller conveyor of the present invention, the conveyor baffle is provided with an insertion hole, and the bottom of the standard guardrail is provided with an insertion block, the insertion block at the bottom of the standard guardrail being used to insert into the insertion hole of the conveyor baffle.

[0017] Furthermore, in the linear calibration roller conveyor of the present invention, the calibration photoelectric component is located above the calibration guardrail and the standard guardrail.

[0018] The beneficial effects of this utility model are:

[0019] This invention, through the design of a linear calibration roller conveyor, can automatically change the conveying position of items, enabling them to automatically and stably move closer to one side. This overcomes the limitation of existing technologies that require manual adjustment of item position, thus improving production efficiency. The calibration guardrail, with its internally installed rollers, reduces friction between the items and the guardrail, making the movement of items smoother and achieving automatic edge-fitting, further enhancing the stability and efficiency of the conveying process.

[0020] This invention, through its automated design, eliminates the need for manual operation, thereby reducing the labor intensity of workers and minimizing operational inaccuracies and safety hazards caused by human factors. By achieving automated operation and reducing human intervention, it can lower equipment operating and maintenance costs in the long run. The calibration photoelectric component can identify the name and code of items and adjust their conveying position as needed, realizing intelligent material management and improving the flexibility and adaptability of the production line.

[0021] The top of the conveyor frame is evenly provided with threaded connection holes for easy installation and debugging; the calibration roller support is connected to the roller assembly through a connecting frame, which enhances the stability and reliability of the structure; the grooves in the conveyor frame facilitate the installation of the roller assembly and calibration roller group, and the overall design is reasonable and easy to maintain.

[0022] In summary, the linear calibration roller conveyor provided by this utility model has significant beneficial effects in the field of warehousing and logistics technology. It not only improves production efficiency and the level of automation in material handling, but also reduces the intensity of manual labor and equipment operating costs. Attached Figure Description

[0023] To more clearly illustrate the technical solution of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on the drawings without creative effort.

[0024] Figure 1 A three-dimensional structural diagram of the linear calibration roller conveyor provided by this utility model.

[0025] Figure 2 A top view structural diagram of the linear calibration roller conveyor provided by this utility model.

[0026] Figure 3 This is a schematic diagram of the top side view of the linear calibration roller conveyor provided by this utility model.

[0027] Figure 4 A side view of the linear calibration roller conveyor provided by this utility model.

[0028] Figure 5 This is a top view of the linear calibration roller conveyor provided by this utility model in motion.

[0029] Explanation of reference numerals in the attached drawings: 1. Conveyor frame; 2. Conveyor baffle; 3. Calibration guardrail; 4. Roller; 5. Calibration photoelectric component; 6. Calibration roller assembly; 7. Calibration roller support; 8. Non-powered roller; 9. Standard guardrail; 10. Powered roller. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. The technical solutions provided by each embodiment of this utility model will be described in detail below with reference to the accompanying drawings.

[0031] To better understand the purpose of this utility model, it will be described in further detail below.

[0032] Please see Figures 1 to 5 A linear calibration roller conveyor includes: a conveyor frame 1, a conveyor baffle 2, a calibration guardrail 3, a calibration photoelectric component 5, a calibration roller assembly 6, a calibration roller support 7, a non-powered roller 8, a standard guardrail 9, and a powered roller 10.

[0033] The conveyor frame 1 is installed on both sides of the calibration roller support 7. The calibration guardrail 3 is installed on the top of the conveyor frame 1 on one side of the calibration roller support 7, and the standard guardrail 9 is installed on the top of the conveyor frame 1 on the other side of the calibration roller support 7.

[0034] The conveyor frame 1 is equipped with a conveyor baffle 2 on its outer wall, and a bracket is installed on the outer wall of the conveyor baffle 2. A calibration photoelectric component 5 is installed on the bracket.

[0035] The calibration roller assembly 6 is installed in the middle of the calibration roller support 7. The calibration roller assembly 6 is connected to the conveyor baffle 2. Roller assemblies are installed at both ends of the calibration roller support 7. The roller assembly includes a powered roller 10 and a non-powered roller 8. The powered roller 10 is connected to the non-powered roller 8. The non-powered roller 8 and the powered roller 10 are also connected to the conveyor baffle 2.

[0036] Reinforcing ribs are added inside the conveyor frame 1 to improve the overall structural stability and load-bearing capacity, making the frame less prone to deformation under heavy loads or during long-term operation.

[0037] Strengthening of threaded connection holes: The threaded connection holes at the top of the conveyor frame 1 are strengthened, such as by thickening the threads or increasing the thread depth, to improve the fastening force and anti-loosening ability of the connectors.

[0038] Roller material and lubrication: The rollers are made of wear-resistant materials with a low coefficient of friction and are lubricated to reduce friction between the rollers and the items and improve conveying efficiency.

[0039] Roller spacing adjustment: Adjust the roller spacing reasonably according to the size and weight of the item so that the item can be stably attached to the calibration guardrail during the conveying process.

[0040] Drive method of the power roller: adopt an efficient and stable drive method, such as direct motor drive or geared motor drive, to ensure that the calibration roller group can provide power continuously and stably.

[0041] The non-powered rollers are made of wear-resistant and corrosion-resistant materials and are arranged reasonably between the powered rollers to reduce the resistance of the items during the conveying process.

[0042] Non-powered rollers can also act as a buffer, absorbing the impact or vibration energy encountered by items during transportation, protecting the items and the conveyor from damage.

[0043] The upgraded and calibrated photoelectric components are replaced with intelligent sensors that have automatic identification and positioning functions. These sensors can accurately identify information such as the name, code, and size of items and automatically adjust the operating status and position of the conveyor.

[0044] Remote monitoring and fault alarm: The calibration photoelectric components should also have remote monitoring and fault alarm functions to monitor the operation status of the conveyor and the conveying of goods in real time, and immediately issue an alarm signal when an abnormality or fault is detected.

[0045] Specifically, in the linear calibration roller conveyor of the present invention, the included angle between the powered roller 10 and the unpowered roller 8 is an obtuse angle.

[0046] Specifically, in the linear calibration roller conveyor of the present invention, rollers 4 are installed inside the calibration guardrail 3.

[0047] Specifically, in the linear calibration roller conveyor of the present invention, the opening direction of the standard guardrail 9 is vertical to downward.

[0048] Specifically, in the linear calibration roller conveyor of the present invention, the top of the conveyor frame 1 is uniformly provided with threaded connection holes.

[0049] Specifically, in the linear calibration roller conveyor of the present invention, the calibration roller support 7 and the roller assembly are connected by a connecting frame, which is located at both ends of the calibration roller support 7.

[0050] Specifically, in the linear calibration roller conveyor of the present invention, the conveyor frame 1 is provided with a groove for mounting the roller assembly and the calibration roller group 6.

[0051] Specifically, in the linear calibration roller conveyor of the present invention, the calibration guardrail 3 is provided in a groove shape, and the opening direction of the groove shape of the calibration guardrail 3 is opposite to that of the standard guardrail 9.

[0052] Specifically, in the linear calibration roller conveyor of the present invention, the conveyor baffle 2 is provided with an insertion hole, and the bottom of the standard guardrail 9 is provided with an insertion block, the insertion block at the bottom of the standard guardrail 9 being used to insert into the insertion hole of the conveyor baffle 2.

[0053] Specifically, in the linear calibration roller conveyor of the present invention, the calibration photoelectric component 5 is located above the calibration guardrail 3 and the standard guardrail 9.

[0054] The calibration guardrail 3 is equipped with rollers 4, while the standard guardrail 9 does not have rollers;

[0055] The material box enters and exits from the Y direction as shown in the figure. Under the action of the calibration roller group 6, the material box moves in the Y direction and moves towards the X direction. The material box is close to one side of the calibration guardrail 3. The roller 4 on one side of the calibration guardrail 3 is used to reduce the friction between the material box and the calibration guardrail 3.

[0056] The rollers of the calibration roller assembly 6 are powered rollers 10, with an installation angle of 5 to 10 degrees relative to the horizontal X direction. The unpowered rollers 8 at both ends are aligned with the horizontal X direction, which is also the angle. The main function is that, since the calibration roller assembly 6 is installed at an angle to the horizontal direction, and this conveyor needs to connect with other conveyor lines or other linear conveyors (see the top view of this conveyor), there is a blank angle between the calibration roller assembly 6 and the conveyor line to be connected, i.e., this calibration type. This results in high friction when the material box enters or exits, thereby reducing the effectiveness of this calibration conveyor.

[0057] The first and last stage rollers of this application use a combination of powered roller 10 and unpowered roller 8. If the unpowered roller 8 is not installed and a long powered roller 10 is installed directly, the friction of the material box will increase when it enters or exits because the powered roller 10 is installed at an angle.

[0058] The calibration photoelectric component 5 is clamped onto the guardrail by a fixture that can move along the bottom of the guardrail. Several fixed through holes are provided at equal intervals on the bottom of the guardrail. Items are conveyed to a linear calibration roller conveyor via a conventional conveyor. The photoelectric component identifies the item's name and code, and the linear calibration roller conveyor moves the item to one side of the conveyor, thus changing the item's position.

[0059] The specific implementation steps of this utility model's technical solution are as follows, and the mechanism features marked with numbers are labeled:

[0060] Construct the basic conveyor frame: Install the conveyor frame 1 on both sides of the calibration roller support 7. Install the calibration guardrail 3 on the top of the conveyor frame 1 on one side of the calibration roller support 7. Install the standard guardrail 9 on the top of the conveyor frame 1 on the other side of the calibration roller support 7. Install the conveyor baffle 2 on the outer wall of the conveyor frame 1.

[0061] Installation of calibration and testing components: A bracket is installed on the outer wall of the conveyor baffle 2, and a calibration photoelectric component 5 is installed on the bracket. Rollers 4 are installed inside the calibration guardrail 3 to reduce friction between the items and the calibration guardrail 3.

[0062] Configure the roller assembly: Install the calibration roller assembly 6 at the middle position of the calibration roller bracket 7, ensuring its connection to the conveyor baffle 2. Install roller assemblies at both ends of the calibration roller bracket 7, including a powered roller 10 and a non-powered roller 8. Ensure that the powered roller 10 and the non-powered roller 8 are connected, and that they are also connected to the conveyor baffle 2. The included angle between the powered roller 10 and the non-powered roller 8 is an obtuse angle.

[0063] The calibration roller bracket 7 is connected to the roller assembly using connecting frames located at both ends of the calibration roller bracket 7. Necessary fixing and connection are achieved using threaded connection holes evenly distributed on the top of the conveyor frame 1. The conveyor frame 1 is provided with grooves for mounting the roller assembly and the calibration roller group 6.

[0064] The calibration guardrail 3 is shaped like a groove, with its opening facing the same direction as the standard guardrail 9. The conveyor baffle 2 has insertion holes, and the standard guardrail 9 has insertion blocks at its bottom. Inserting the insertion blocks of the standard guardrail 9 into the insertion holes of the conveyor baffle 2 secures the standard guardrail 9. The calibration photoelectric component 5 is located above the calibration guardrail 3 and the standard guardrail 9 to correctly identify and guide items.

[0065] The items are conveyed to the linear calibration roller conveyor via a regular conveyor.

[0066] Photoelectric components identify the item name and code. A linear calibration roller conveyor transports the item to one side of the conveyor, changing its position. Through these steps, the linear calibration roller conveyor of this invention is completed, enabling automatic calibration and transfer of items in the warehousing and logistics field.

Claims

1. Straight-line calibration roller conveyor, characterized in that include: Conveyor frame (1), conveyor baffle (2), calibration guardrail (3), calibration photoelectric component (5), calibration roller assembly (6), calibration roller support (7), non-powered roller (8), standard guardrail (9) and powered roller (10); The conveyor frame (1) is installed on both sides of the calibration roller bracket (7). The calibration guardrail (3) is installed on the top of the conveyor frame (1) on one side of the calibration roller bracket (7), and the standard guardrail (9) is installed on the top of the conveyor frame (1) on the other side of the calibration roller bracket (7). The conveyor frame (1) is equipped with a conveyor baffle (2) on its outer wall, and a bracket is installed on the outer wall of the conveyor baffle (2). A calibration photoelectric component (5) is installed on the bracket. The calibration roller assembly (6) is installed in the middle of the calibration roller bracket (7). The calibration roller assembly (6) is connected to the conveyor baffle (2). Roller assemblies are installed at both ends of the calibration roller bracket (7). The roller assembly includes a powered roller (10) and a non-powered roller (8). The powered roller (10) is connected to the non-powered roller (8). The non-powered roller (8) and the powered roller (10) are also connected to the conveyor baffle (2).

2. The linear calibration drum conveyor of claim 1, wherein, The included angle between the powered roller (10) and the unpowered roller (8) is an obtuse angle.

3. The linear calibration drum conveyor of claim 1, wherein, The calibration guardrail (3) is equipped with rollers (4).

4. The linear calibration drum conveyor of claim 1, wherein, The opening of the standard guardrail (9) is vertical and downward.

5. The linear calibration drum conveyor of claim 1, wherein, The top of the conveyor frame (1) is uniformly provided with threaded connection holes.

6. The linear calibration drum conveyor of claim 1, wherein, The calibration roller support (7) is connected to the roller assembly via a connecting frame located at both ends of the calibration roller support (7).

7. The linear calibration drum conveyor of claim 1, wherein, The conveyor frame (1) is provided with grooves for mounting the roller assembly and the calibration roller group (6).

8. The linear calibration drum conveyor of claim 3, wherein, The calibration guardrail (3) is provided with a groove, and the opening direction of the groove of the calibration guardrail (3) is opposite to that of the standard guardrail (9).

9. The linear calibration drum conveyor of claim 1, wherein, The conveyor baffle (2) is provided with a socket, and the standard guardrail (9) is provided with a plug at the bottom. The plug at the bottom of the standard guardrail (9) is used to be inserted into the socket of the conveyor baffle (2).

10. The linear calibration roller conveyor as described in claim 1, characterized in that, The calibration optoelectronic component (5) is located above the calibration guardrail (3) and the standard guardrail (9).

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