Intelligent positioning device for assembly line
By introducing positioning mechanisms and lighting devices into the assembly line, the problems of processing errors caused by inconsistent item positions and quality reduction in dark environments were solved, achieving precise item positioning and a bright processing environment, thus improving the quality and consistency of the assembly line.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 重庆市川仁智能科技有限公司
- Filing Date
- 2025-02-26
- Publication Date
- 2026-04-21
AI Technical Summary
During the assembly line's transport of items, processing errors can occur due to the different positions of the items, and the relatively dark processing environment can lead to a decrease in quality.
Employing a positioning mechanism and lighting device, the device achieves precise positioning of items through a combination of a fixed frame, placement slot, power source, push plate, and partition. The design of the mounting frame, lighting lamp, storage slot, limit block, spring, and retaining ring ensures that the light is fixed and does not shift, providing a bright working environment.
It enables precise positioning of items and efficient processing in dark environments, improving the quality and consistency of the assembly line.
Smart Images
Figure CN224147026U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of assembly lines, and in particular to an intelligent positioning device for assembly lines. Background Technology
[0002] In a distribution processing system, products move slowly, new items are added to the assembly process, and the assembly line completes the assembly of the finished product. The assembly line is an effective combination of people and machines, fully demonstrating the flexibility of the equipment. It organically combines conveyor systems, accompanying fixtures, online special machines, and testing equipment to meet the assembly requirements of various product varieties. Assembly lines can use synchronous, forced, or asynchronous transmission methods. Depending on the configuration, manual or semi-automatic assembly can be achieved. Assembly lines are indispensable in mass production. The most common type of assembly line in factories is the cross-shaped belt conveyor. Belt conveyors can adjust the conveyor speed to meet the requirements of different production processes. Conveyor belts are available in various materials, including anti-static, wear-resistant, high-temperature resistant, oil-resistant, acid and alkali resistant, and food-grade belts, allowing for flexible selection based on the application. Belt conveyor lines utilize the continuous or intermittent movement of the conveyor belt to transport items of varying weights. They can transport bulk materials as well as individual items such as cartons and bags with relatively small weights, making them versatile. Depending on the production operation, control methods such as continuous operation, intermittent operation, and variable speed operation can be selected. The line structure can be adapted to local conditions, including straight lines, curves, and ramps. Therefore, an intelligent positioning device for assembly lines is particularly needed.
[0003] Currently, assembly lines on the market have the following problems during use:
[0004] 1. During the current assembly line's material conveying process, the placement of items during unloading may differ from their subsequent processing positions, leading to processing errors and resulting in low quality.
[0005] 2. Currently, after the assembly line performs conveying and positioning processing, operators may not be able to thoroughly inspect the equipment due to the dark processing environment, which could lead to a decrease in overall quality. Utility Model Content
[0006] The purpose of this invention is to provide an intelligent positioning device for assembly lines to solve the technical problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: an intelligent positioning device for an assembly line, comprising a conveyor belt, a positioning mechanism being provided on the upper surface of the conveyor belt, and an installation component being provided on the upper surface of the conveyor belt;
[0008] The positioning mechanism includes a fixed frame, a placement groove, a power source, a push plate, and a partition. The fixed frame is fixedly connected to the upper surface of the conveyor belt. The placement groove is opened on the inner surface of the fixed frame. The power source is installed on the inner surface of the placement groove. The push plate is installed at the output end of the power source. The partition is installed on the inner surface of the placement groove.
[0009] Preferably, the fixing frame is installed symmetrically about the central axis of the conveyor belt, and the outer surface dimensions of the power source match the inner surface dimensions of the placement groove.
[0010] Preferably, the power source is installed symmetrically about the length centerline of the fixed frame, and the partition is installed symmetrically about the length centerline of the fixed frame.
[0011] Preferably, the outer surface dimensions of the partition block match the inner surface dimensions of the placement groove, and the central axis of the push plate conveyor belt is installed symmetrically.
[0012] Preferably, the mounting assembly includes a mounting frame, a lighting lamp, a storage slot, a limiting block, a spring, and a retaining ring. The mounting frame is mounted on the upper surface of the conveyor belt, the lighting lamp is mounted on the inner surface of the mounting frame, the storage slot is formed on the inner surface of the mounting frame, the limiting block is mounted on the inner surface of the storage slot, the spring is sleeved on the outer surface of the limiting block, and a retaining ring is mounted on one end of the spring.
[0013] Preferably, the lighting fixtures are installed symmetrically about the length centerline of the mounting frame, and the storage slots are equally spaced on the inner surface of the mounting frame.
[0014] Preferably, the outer surface dimensions of the lighting lamp match the inner surface dimensions of the retaining ring, and the springs are installed at equal intervals on the outer surface of the retaining ring.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This intelligent positioning device for an assembly line, through the setting of a fixed frame, a placement slot, a power source, a push plate, and partitions, allows the operator to start the power source in the fixed frame via the control panel during the conveyor belt's transport process. The power source then pushes the push plate to move the items above the conveyor belt to the same level. The partitions separate the power source in the placement slot. In this embodiment, the power source is described as a cylinder.
[0017] 2. This intelligent positioning device for assembly lines, through the setting of a mounting frame, a lighting lamp, a storage slot, a limiting block, a spring, and a retaining ring, allows the operator to stretch the spring by pulling the retaining ring when processing items on the conveyor belt. Then, the lighting lamp is installed in the retaining ring. At this time, the retaining ring is released, and the spring returns to its original position. After the spring returns to its original position, the lighting lamp can be fixed. The limiting block prevents the spring from shifting during the stretching or returning process, thus avoiding large deformation. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall appearance and structure of the present utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the placement slot and the power source used in conjunction with each other in this utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the mounting frame and the lighting lamp used in conjunction with each other in this utility model;
[0021] Figure 4 This utility model Figure 2 A magnified structural diagram at point A;
[0022] Figure 5 This utility model Figure 3 A magnified structural diagram at point B.
[0023] In the diagram: 1. Conveyor belt; 2. Positioning mechanism; 21. Fixing frame; 22. Placement slot; 23. Power source; 24. Push plate; 25. Partition block; 3. Mounting assembly; 31. Mounting frame; 32. Lighting lamp; 33. Storage slot; 34. Limiting block; 35. Spring; 36. Snap ring. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 This utility model provides a technical solution: an intelligent positioning device for an assembly line, including a conveyor belt 1, a positioning mechanism 2 provided on the upper surface of the conveyor belt 1, and an installation component 3 provided on the upper surface of the conveyor belt 1;
[0026] The positioning mechanism 2 includes a fixed frame 21, a placement groove 22, a power source 23, a push plate 24, and a partition 25. The fixed frame 21 is fixedly connected to the upper surface of the conveyor belt 1. The placement groove 22 is opened on the inner surface of the fixed frame 21. The power source 23 is installed on the inner surface of the placement groove 22. The push plate 24 is installed at the output end of the power source 23. The partition 25 is installed on the inner surface of the placement groove 22. With the arrangement of the fixed frame 21, placement groove 22, power source 23, push plate 24, and partition 25, when the conveyor belt 1 is conveying, the operator starts the power source 23 in the fixed frame 21 through the control panel. Then the power source 23 pushes the push plate 24 to push the items above the conveyor belt 1 to the same level. The partition 25 separates the power source 23 in the placement groove 22. The power source 23 described in this embodiment is a cylinder.
[0027] Furthermore, the fixed frame 21 is installed symmetrically with respect to the length centerline of the conveyor belt 1, and the outer surface dimension of the power source 23 matches the inner surface dimension of the placement groove 22. The setting of the power source 23 enables the push plate 24 to move.
[0028] Furthermore, the power source 23 is symmetrically installed with respect to the length centerline of the fixed frame 21, and the partition block 25 is symmetrically installed with respect to the length centerline of the fixed frame 21. By setting the partition block 25, the power source 23 can be separated within the fixed frame 21, thus preventing the power sources 23 from affecting each other.
[0029] Furthermore, the outer surface dimensions of the partition block 25 match the inner surface dimensions of the placement groove 22, and the push plate 24 is symmetrically installed along the length centerline of the conveyor belt 1. The push plate 24 enables the positioning of the items conveyed on the conveyor belt 1.
[0030] Furthermore, the mounting component 3 includes a mounting frame 31, a lighting lamp 32, a storage groove 33, a limiting block 34, a spring 35, and a retaining ring 36. The mounting frame 31 is mounted on the upper surface of the conveyor belt 1. The lighting lamp 32 is mounted on the inner surface of the mounting frame 31. The storage groove 33 is formed on the inner surface of the mounting frame 31. The limiting block 34 is mounted on the inner surface of the storage groove 33. A spring 35 is fitted onto the outer surface of the limiting block 34. A retaining ring 36 is mounted on one end of the spring 35. The mounting frame 31 and the lighting lamp 32... The arrangement of the storage slot 33, the limiting block 34, the spring 35, and the retaining ring 36 allows the operator to stretch the spring 35 by pulling the retaining ring 36 when processing items on the conveyor belt 1. Then, the lighting lamp 32 is installed in the retaining ring 36. When the retaining ring 36 is released, the spring 35 returns to its original position. After the spring 35 returns to its original position, the lighting lamp 32 can be fixed in place. The limiting block 34 prevents the spring 35 from shifting during the stretching or returning process, thus avoiding large deformation.
[0031] Furthermore, the lighting lamp 32 is installed symmetrically about the length of the mounting frame 31, and the storage slots 33 are equally spaced on the inner surface of the mounting frame 31. The storage slots 33 enable the installation of the spring 35.
[0032] Furthermore, the outer surface dimensions of the lighting lamp 32 match the inner surface dimensions of the retaining ring 36, and the springs 35 are installed at equal intervals on the outer surface of the retaining ring 36. The lighting lamp 32 enables the operator to process items even in dim lighting conditions.
[0033] Working principle: First, during the conveyor belt 1's conveying process, the operator starts the power source 23 in the fixed frame 21 via the control panel. Then, the power source 23 pushes the push plate 24, pushing the items above the conveyor belt 1 to the same level. The partition 25 separates the power source 23 in the placement groove 22. In this embodiment, the power source 23 is a cylinder. The fixed frame 21 is symmetrically installed with respect to the length centerline of the conveyor belt 1. The outer surface dimensions of the power source 23 match the inner surface dimensions of the placement groove 22. The power source 23 enables the push plate 24 to move. The power source 23 is symmetrically installed with respect to the length centerline of the fixed frame 21. The partition 25 is also symmetrically installed with respect to the length centerline of the fixed frame 21. The partition 25 separates the power source 23 within the fixed frame 21, preventing mutual interference between the power sources 23. The outer surface dimensions of the partition 25 match the inner surface dimensions of the placement groove 22. The push plate 24 is symmetrically installed with respect to the length centerline of the conveyor belt 1. The installation, through the setting of the push plate 24, enables the positioning of the items conveyed on the conveyor belt 1. When the operator is processing the items on the conveyor belt 1, the clamp 36 is pulled to stretch the spring 35, and then the lighting lamp 32 is installed in the clamp 36. At this time, the clamp 36 is released, and the spring 35 is reset. After the spring 35 is reset, the lighting lamp 32 can be fixed. The limiting block 34 prevents the spring 35 from shifting during the stretching or reset process, which would cause large deformation. The lighting lamp 32 is installed symmetrically with respect to the length center axis of the mounting frame 31. The storage slots 33 are equally spaced on the inner surface of the mounting frame 31. The setting of the storage slots 33 enables the installation of the spring 35. The outer surface size of the lighting lamp 32 matches the inner surface size of the clamp 36. The spring 35 is installed at equal intervals on the outer surface of the clamp 36. The setting of the lighting lamp 32 enables the operator to process items even in a dimly lit environment.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An assembly line intelligent positioning device, comprising a conveying belt (1), characterized in that: A positioning mechanism (2) is provided on the upper surface of the conveyor belt (1), and an installation assembly (3) is provided on the upper surface of the conveyor belt (1). The positioning mechanism (2) includes a fixed frame (21), a placement groove (22), a power source (23), a push plate (24), and a partition (25). The fixed frame (21) is fixedly connected to the upper surface of the conveyor belt (1). The placement groove (22) is opened on the inner surface of the fixed frame (21). The power source (23) is installed on the inner surface of the placement groove (22). The push plate (24) is installed at the output end of the power source (23). The partition (25) is installed on the inner surface of the placement groove (22).
2. The assembly line intelligent positioning device according to claim 1, characterized in that: The fixed frame (21) is installed symmetrically with respect to the length of the conveyor belt (1), and the outer surface dimensions of the power source (23) match the inner surface dimensions of the placement groove (22).
3. The assembly line intelligent positioning device according to claim 1, characterized in that: The power source (23) is symmetrically installed with respect to the length centerline of the fixed frame (21), and the partition (25) is symmetrically installed with respect to the length centerline of the fixed frame (21).
4. The assembly line intelligent positioning device according to claim 1, characterized in that: The outer surface dimensions of the partition (25) match the inner surface dimensions of the placement groove (22), and the push plate (24) and the conveyor belt (1) are installed symmetrically along their length center axis.
5. The assembly line intelligent positioning device according to claim 1, characterized in that: The mounting assembly (3) includes a mounting frame (31), a lighting lamp (32), a storage slot (33), a limiting block (34), a spring (35), and a retaining ring (36). The mounting frame (31) is mounted on the upper surface of the conveyor belt (1). The lighting lamp (32) is mounted on the inner surface of the mounting frame (31). The storage slot (33) is opened on the inner surface of the mounting frame (31). The limiting block (34) is mounted on the inner surface of the storage slot (33). The spring (35) is sleeved on the outer surface of the limiting block (34). A retaining ring (36) is mounted on one end of the spring (35).
6. The assembly line intelligent positioning device according to claim 5, characterized in that: The lighting lamp (32) is installed symmetrically about the length of the mounting frame (31), and the storage slot (33) is opened at equal intervals on the inner surface of the mounting frame (31).
7. The assembly line intelligent positioning device according to claim 5, characterized in that: The outer surface dimensions of the lighting lamp (32) match the inner surface dimensions of the retaining ring (36), and the springs (35) are installed at equal intervals on the outer surface of the retaining ring (36).