Turnover variable-pitch mechanism

By designing a flipping and turning mechanism, the problem of differences in spacing and orientation of electronic product frames during surface treatment was solved, realizing automated transfer and flipping of the frames and improving processing efficiency.

CN224147043UActive Publication Date: 2026-04-21DEJI AUTOMATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DEJI AUTOMATION TECH CO LTD
Filing Date
2025-04-30
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The inconsistent layout of the surface treatment fixtures and carrier trays leads to differences in the spacing and orientation of the electronic product frames, making direct transfer impossible and affecting the efficiency of surface treatment.

Method used

A flip-and-change pitch mechanism was designed, including a pitch-changing component and a flipping component. The pitch-changing slider and connecting rod realize the equal-distance separation of the electronic product frame, and the flipping component realizes the flipping and transportation of the frame. Together with the robot, it realizes automated loading and unloading.

Benefits of technology

It enables smooth transfer of electronic product frames between surface treatment fixtures and trays, improving the automation efficiency and accuracy of surface treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an overturning variable-pitch mechanism which comprises a machine table, variable-pitch sliding tables, variable-pitch sliding blocks, variable-pitch pushing pieces, an overturning machine frame, overturning arms and overturning clamping jaw assemblies, workpiece positioning faces are arranged at the tops of the variable-pitch sliding blocks, elastic chucks are arranged at one ends of the workpiece positioning faces, connecting rods are connected between the adjacent variable-pitch sliding blocks, one end of each connecting rod is fixedly connected with one variable-pitch sliding block, and the other end of each connecting rod is fixedly connected with the other variable-pitch sliding block. The other end of the connecting rod is connected with the other variable-pitch sliding block in a sliding mode, a stop head is arranged at the sliding end of the connecting rod and the variable-pitch sliding block, and the variable-pitch pushing piece is connected with the variable-pitch sliding blocks arranged at the end. According to the utility model, the frame of the electronic product is carried to the variable-pitch assembly through the overturning assembly, and overturning is realized in the carrying process; the variable-pitch sliding blocks move one by one on the variable-pitch assembly, electronic product frames are sequentially separated at equal intervals, transferring and matching of the electronic product frames between the surface treatment hanging tool and the material disc are facilitated, and automatic feeding and discharging of the surface treatment hanging tool can be conveniently achieved in cooperation with a mechanical arm.
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Description

Technical Field

[0001] This utility model relates to a variable pitch mechanism, and more particularly to a flipping variable pitch mechanism. Background Technology

[0002] As people's demands for electronic products increase, metal frames are commonly used to enhance their strength and texture. To further improve the appearance and design, surface treatments are often applied to these frames, with anodizing being a common method for aluminum frames. To improve surface treatment efficiency, multiple frames need to be processed simultaneously. However, due to inconsistencies in the layout of the surface treatment fixtures and trays, the required spacing and orientation of the frames differ during loading. Therefore, it's impossible to directly transfer frames from the tray to the surface treatment fixture or vice versa. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a flipping and shifting mechanism.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a tilting and pitch-changing mechanism, including a machine base, a pitch-changing component disposed on the machine base, and a tilting component disposed on the machine base. The pitch-changing component includes a pitch-changing slide table, a pitch-changing slider that slides with the top of the pitch-changing slide table, and a pitch-changing pusher disposed on the pitch-changing slide table. The pitch-changing sliders are linearly arranged along the sliding direction. A workpiece positioning surface is provided on the top of the pitch-changing slider. An elastic clamp is provided at one end of the workpiece positioning surface. A connecting rod connects adjacent pitch-changing sliders. The link is fixedly connected to one of the variable pitch sliders, and the other end of the link is slidably connected to the other variable pitch slider. The link and the variable pitch slider sliding end are provided with a stop head, that is, when the variable pitch slider slides to the end of the link, the variable pitch slider moves with the link. The variable pitch pusher is connected to the variable pitch sliders arranged at the end. The flipping assembly includes a flipping frame, a flipping arm that rotates horizontally with the flipping frame, and a flipping gripper assembly provided on the flipping arm. The flipping frame is provided with a flipping motor for driving the flipping arm to rotate.

[0005] As a further improvement to this design, the variable pitch slide is provided with two parallel variable pitch pushers, which are respectively connected to the two ends of the variable pitch slider. The two ends of the variable pitch slide are provided with variable pitch limiting buffers.

[0006] As a further improvement to this design, the variable pitch actuator is a cylinder.

[0007] As a further improvement to this design, the elastic chuck includes an unlocking cylinder disposed at the bottom of the variable pitch slide, an unlocking plate disposed on the unlocking cylinder, a clamping slide rod that slides with the variable pitch slider, a clamping head disposed at one end of the clamping slide rod, a traction head disposed at the other end of the clamping slide rod, and a clamping elastic element connecting the clamping slide rod and the variable pitch slider. The clamping elastic element applies a spring force to the clamping slide rod toward the workpiece positioning surface. The unlocking plate is provided with a clearance hole to facilitate the passage of the clamping slide rod. The clearance hole is a strip-shaped hole that extends along the sliding direction of the variable pitch slider. The width of the clearance hole is smaller than the vertical width of the traction head.

[0008] As a further improvement to this design, a material distribution component is also included. The material distribution component includes a material distribution platform, a material distribution chute disposed on the top of the material distribution platform, a baffle frame disposed at the outlet of the material distribution chute, a baffle cylinder disposed on the baffle frame, and a pushing module disposed below the material distribution platform. The pushing module is provided with a pushing claw that moves along the length direction of the material distribution chute, and the pushing claw extends upward from the top of the material distribution chute.

[0009] As a further improvement to this design, the material distribution platform includes a material distribution frame, a material distribution slide plate that slides horizontally along the material distribution frame, and a push cylinder disposed on the material distribution frame. The push cylinder is connected to the material distribution slide plate, and the sliding direction of the material distribution slide plate is consistent with the extension direction of the material distribution chute. The material distribution chute is disposed on the material distribution slide plate.

[0010] As a further improvement to this design, the flipping arm is equipped with a flipping avoidance cylinder, and the flipping gripper assembly is mounted on the flipping avoidance cylinder. The flipping gripper assembly includes a gripper frame and a gripper slide groove mounted on the gripper frame. A clamping positioning block is provided at one end of the gripper slide groove away from the material distribution slide groove, and a clamping fixing block is provided on one side of the gripper slide groove. A flipping clamping cylinder is mounted on the gripper frame, and a flipping clamping seat is provided on the flipping clamping cylinder. A flipping clamping head corresponding to each workpiece is elastically connected to the flipping clamping seat. The output direction of the flipping avoidance cylinder is perpendicular to the flipping axis of the flipping arm.

[0011] As a further improvement to this design, a receiving limit frame is also included, on which a receiving stop bolt is threadedly connected, and a receiving stop block is provided on the flipping arm. When the flipping arm is in the receiving position, the bottom of the receiving stop block abuts against the receiving stop bolt.

[0012] The beneficial effects of this utility model are: This utility model uses a flipping component to transport the electronic product frame onto a variable pitch component, achieving flipping during the transport process; by moving the variable pitch sliders one by one on the variable pitch component, the electronic product frame is separated at equal intervals in sequence, which facilitates the transfer and matching of the electronic product frame between the surface treatment fixture and the material tray, and makes it easy to cooperate with the robot to realize the automated loading and unloading of the surface treatment fixture. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.

[0015] Figure 2 This is a three-dimensional structural diagram of the pitch-changing component of this utility model.

[0016] Figure 3 This is a bottom view of the pitch-changing component of this utility model.

[0017] Figure 4 This is a schematic cross-sectional view of the pitch-changing component of this utility model.

[0018] Figure 5 This is a cross-sectional schematic diagram of the adjacent variable pitch slider connection structure of this utility model.

[0019] Figure 6 This is a three-dimensional structural diagram of the flipping component of this utility model.

[0020] Figure 7 This is a schematic diagram of the front structure of the flipping component of this utility model.

[0021] Figure 8 This is a three-dimensional structural diagram of the material distribution component of this utility model.

[0022] In the diagram: 1. Machine base; 2. Pitch-changing assembly; 20. Pitch-changing slide; 21. Pitch-changing limit buffer; 22. Elastic chuck; 220. Unlocking cylinder; 221. Clamping elastic element; 222. Pressing head; 223. Unlocking plate; 224. Traction head; 225. Clearance hole; 226. Pressing slide rod; 23. Connecting rod; 24. Stop head; 25. Workpiece positioning surface; 26. Pitch-changing pusher; 27. Pitch-changing slider; 3. Tilting assembly; 30. Tilting frame; 31. Tilting clearance cylinder; 32. Tilting arm; 33. Tilting motor; 34. 340. Flip gripper assembly; 341. Gripper frame; 342. Gripper positioning block; 343. Gripper fixing block; 344. Gripper slide; 345. Flipper gripper seat; 346. Flipper gripper cylinder; 4. Material distribution assembly; 40. Material distribution table; 400. Material distribution stand; 401. Push cylinder; 402. Material distribution slide plate; 41. Material distribution slide; 42. Material stop frame; 43. Material stop cylinder; 44. Pushing module; 45. Pushing claw; 5. Workpiece; 6. Receiving stop block; 7. Receiving stop bolt; 8. Receiving limit frame. Detailed Implementation

[0023] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. The illustrative embodiments and descriptions are only used to explain the present invention and are not intended to limit the present invention.

[0024] Example: A pitch-changing mechanism includes a machine base 1, a pitch-changing assembly 2 mounted on the machine base 1, and a tilting assembly 3 mounted on the machine base 1. The pitch-changing assembly 2 includes a pitch-changing slide 20, pitch-changing sliders 27 slidably engaged with the top of the pitch-changing slide 20, and a pitch-changing pusher 26 mounted on the pitch-changing slide 20. The pitch-changing sliders 27 are linearly arranged along the sliding direction. A workpiece positioning surface 25 is provided on the top of each pitch-changing slider 27. An elastic clamp 22 is provided at one end of the workpiece positioning surface 25. A connecting rod 23 connects adjacent pitch-changing sliders 27, and one end of the connecting rod 23 is fixed to one of the pitch-changing sliders 27. The connecting rod 23 is slidably connected to another variable pitch slider 27 at one end. The connecting rod 23 and the variable pitch slider 27 are provided with a stop head 24 at the sliding end. That is, when the variable pitch slider 27 slides to the end of the connecting rod 23, the variable pitch slider 27 moves with the connecting rod 23. The variable pitch pusher 26 is connected to the variable pitch slider 27 arranged at the end. The flipping assembly 3 includes a flipping frame 30, a flipping arm 32 that rotates horizontally with the flipping frame 30, and a flipping gripper assembly 34 disposed on the flipping arm 32. The flipping frame 30 is provided with a flipping motor 33 for driving the flipping arm 32 to rotate.

[0025] The aforementioned method involves using the flipping component 3 to transport the electronic product frame onto the pitch-changing component 2, achieving flipping during transport. The pitch-changing sliders 27 on the pitch-changing component 2 move sequentially, separating the electronic product frame at equal intervals. This facilitates the transfer and matching of the electronic product frame between the surface treatment fixture and the material tray, enabling automated loading and unloading of the surface treatment fixture in conjunction with a robotic arm. The connecting rod 23 transmits power to the pitch-changing sliders 27 and limits their spacing.

[0026] The variable pitch slide 20 is equipped with two parallel variable pitch pushers 26, which are respectively connected to both ends of the arranged variable pitch sliders 27. Variable pitch limiting buffers 21 are provided at both ends of the variable pitch slide 20. By using the two variable pitch pushers 26 to pull the variable pitch sliders 27 in opposite directions from both ends, the cumulative error is effectively reduced, and the pitch change is more precise. The variable pitch limiting buffers 21 can be spring buffers.

[0027] To improve execution efficiency, the variable pitch actuator is a cylinder.

[0028] To facilitate quick clamping of the electronic product frame on the variable pitch slider 27, the elastic clamp 22 includes an unlocking cylinder 220 disposed at the bottom of the variable pitch slide table 20, an unlocking plate 223 disposed on the unlocking cylinder 220, a clamping slide rod 226 slidably engaged with the variable pitch slider 27, a clamping head 222 disposed at one end of the clamping slide rod 226, a traction head 224 disposed at the other end of the clamping slide rod 226, and a clamping elastic element 221 connecting the clamping slide rod 226 and the variable pitch slider 27. The clamping elastic element 221 applies a spring force to the clamping slide rod 226 toward the workpiece positioning surface 25. The unlocking plate 223 is provided with a clearance hole 225 to facilitate the passage of the clamping slide rod 226. The clearance hole 225 is a strip-shaped hole that extends along the sliding direction of the variable pitch slider 27. The width of the clearance hole 225 is smaller than the vertical width of the traction head 224. A clamping elastic element 221 is used to push and clamp, preventing damage to the frame of the electronic product. The clamping elastic element 221 can be a spring fitted onto the clamping slide bar 226.

[0029] To compensate for the discrepancy between the number of electronic products transferred on the surface treatment fixture and the number transferred on the tray, a material distribution component 4 is also included. The material distribution component 4 includes a material distribution platform 40, a material distribution chute 41 disposed on the top of the material distribution platform 40, a baffle 42 disposed at the outlet of the material distribution chute 41, a baffle cylinder 43 disposed on the baffle 42, and a pushing module 44 disposed below the material distribution platform 40. The pushing module 44 is provided with a pushing claw 45 that moves along the length of the material distribution chute 41, extending upwards from the top of the material distribution chute 41. The pushing claw 45 pushes an appropriate number of electronic product frames into the flip-grip assembly 34, the number of electronic product frames accommodated in the flip-grip assembly 34 being consistent with the capacity of the variable pitch component 2.

[0030] To facilitate the docking of the material dispensing chute 41 with the flipping gripper assembly 34 during material dispensing, and to allow the flipping gripper assembly 34 to avoid the material dispensing platform 40 during flipping, the material dispensing platform 40 includes a material dispensing stand 400, a material dispensing slide plate 402 that slides horizontally along the material dispensing stand 400, and a push cylinder 401 disposed on the material dispensing stand 400. The push cylinder 401 is connected to the material dispensing slide plate 402, and the sliding direction of the material dispensing slide plate 402 is consistent with the extension direction of the material dispensing chute 41. The material dispensing chute 41 is disposed on the material dispensing slide plate 402.

[0031] To smoothly place the electronic product frame onto the variable-pitch slider 27, the flipping arm 32 is equipped with a flipping avoidance cylinder 31, and the flipping gripper assembly 34 is disposed on the flipping avoidance cylinder 31. The flipping gripper assembly 34 includes a gripper frame 340 and a gripper groove 343 disposed on the gripper frame 340. A clamping positioning block 341 is provided at one end of the gripper groove 343 away from the material distribution groove 41, and a clamping fixing block 342 is provided on one side of the gripper groove 343. A flipping clamping cylinder 346 is provided on the gripper frame 340, and a flipping clamping seat 345 is provided on the flipping clamping cylinder 346. A flipping clamping head 344 corresponding to the workpiece 5 is elastically connected to the flipping clamping seat 345. The output direction of the flipping avoidance cylinder 31 is perpendicular to the flipping axis of the flipping arm 32.

[0032] To ensure that the material distribution chute 41 and the gripper chute 343 are on the same horizontal plane during material distribution and to prevent material spillage, a receiving limit frame 8 is also included. The receiving limit frame 8 is threadedly connected to a receiving stop bolt 7, and the tilting arm 32 is equipped with a receiving stop block 6. When the tilting arm 32 is in the receiving position, the bottom of the receiving stop block 6 abuts against the receiving stop bolt 7. The height of the gripper chute 343 can be finely adjusted using the receiving stop bolt 7.

[0033] During operation, the robotic arm transfers the electronic product frame from the surface treatment fixture into the material distribution chute 41. The flipping gripper assembly 34 flips to a horizontal receiving position, and the pusher 45 pushes the electronic product frame from the material distribution chute 41 into the gripper groove 343 of the flipping gripper assembly 34. The flipping clamping head 344 clamps the electronic product frame in the gripper groove 343, and the flipping gripper assembly 34 flips 180°. The flipping avoidance cylinder 31 drives the flipping gripper assembly 34 to descend, the flipping clamping head 344 releases, and the electronic product frame in the flipping gripper assembly 34 is placed on the variable pitch slider 27. The elastic chuck 22 clamps the electronic product frame on the variable pitch slider 27. Under the push of the variable pitch pusher 26, the variable pitch sliders 27 are pulled apart one by one towards both ends.

[0034] The workpiece 5 mentioned above is the frame of an electronic product.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A flip and variable pitch mechanism, characterized by, The system includes a machine base, a pitch-changing assembly mounted on the machine base, and a tilting assembly mounted on the machine base. The pitch-changing assembly includes a pitch-changing slide table, a pitch-changing slider that slides slidably with the top of the pitch-changing slide table, and a pitch-changing pusher mounted on the pitch-changing slide table. The pitch-changing sliders are linearly arranged along the sliding direction. Each pitch-changing slider has a workpiece positioning surface at its top and an elastic clamp at one end. Adjacent pitch-changing sliders are connected by a connecting rod. One end of the connecting rod is fixedly connected to one of the pitch-changing sliders, and the other end of the connecting rod is slidably connected to another pitch-changing slider. The sliding end of the connecting rod and the pitch-changing slider has a stop head, meaning that when the pitch-changing slider slides to the end of the connecting rod, the pitch-changing slider moves with the connecting rod. The pitch-changing pusher is connected to the pitch-changing sliders arranged at the end. The tilting assembly includes a tilting frame, a tilting arm that rotates horizontally with the tilting frame, and a tilting gripper assembly mounted on the tilting arm. The tilting frame is equipped with a tilting motor for driving the tilting arm to rotate.

2. A flip pitch changing mechanism according to claim 1, wherein The variable pitch slide is provided with two parallel variable pitch pushers, which are respectively connected to the two ends of the variable pitch slider. The two ends of the variable pitch slide are provided with variable pitch limiting buffers.

3. The tilting and turning mechanism according to claim 2, characterized in that, The variable pitch actuator is a cylinder.

4. A flip pitch changing mechanism according to claim 2, wherein The elastic chuck includes an unlocking cylinder disposed at the bottom of the variable pitch slide, an unlocking plate disposed on the unlocking cylinder, a clamping slide rod that slides with the variable pitch slider, a clamping head disposed at one end of the clamping slide rod, a traction head disposed at the other end of the clamping slide rod, and a clamping elastic element connecting the clamping slide rod and the variable pitch slider. The clamping elastic element applies a spring force to the clamping slide rod toward the workpiece positioning surface. The unlocking plate is provided with a clearance hole to facilitate the passage of the clamping slide rod. The clearance hole is a strip-shaped hole that extends along the sliding direction of the variable pitch slider. The width of the clearance hole is smaller than the vertical width of the traction head.

5. The flip pitch changing mechanism of claim 2, wherein, It also includes a material distribution assembly, which includes a material distribution platform, a material distribution chute disposed on the top of the material distribution platform, a baffle mounted on the outlet of the material distribution chute, a baffle cylinder mounted on the baffle, and a pushing module disposed below the material distribution platform. The pushing module is provided with a pushing claw that moves along the length of the material distribution chute, and the pushing claw extends upward from the top of the material distribution chute.

6. A flip pitch changing mechanism according to claim 5, characterised in that The material distribution platform includes a material distribution frame, a material distribution slide plate that slides horizontally along the material distribution frame, and a push cylinder disposed on the material distribution frame. The push cylinder is connected to the material distribution slide plate, and the sliding direction of the material distribution slide plate is consistent with the extension direction of the material distribution chute. The material distribution chute is disposed on the material distribution slide plate.

7. A flip pitch changing mechanism according to claim 6, characterised in that The flipping arm is equipped with a flipping avoidance cylinder, and the flipping gripper assembly is mounted on the flipping avoidance cylinder. The flipping gripper assembly includes a gripper frame and a gripper slide groove mounted on the gripper frame. A clamping positioning block is provided at one end of the gripper slide groove away from the material distribution slide groove, and a clamping fixing block is provided on one side of the gripper slide groove. A flipping clamping cylinder is mounted on the gripper frame, and a flipping clamping seat is provided on the flipping clamping cylinder. A flipping clamping head corresponding to each workpiece is elastically connected to the flipping clamping seat. The output direction of the flipping avoidance cylinder is perpendicular to the flipping axis of the flipping arm.

8. A flip pitch changing mechanism according to claim 7, characterised in that, It also includes a receiving limit frame, on which a receiving stop bolt is threadedly connected, and a receiving stop block is provided on the flipping arm. When the flipping arm is in the receiving position, the bottom of the receiving stop block abuts against the receiving stop bolt.