Coal bunker management and control device with bunker burst protection function

By designing a coal bunker control device with collapse protection function, and utilizing the discharge mechanism and filtration mechanism, the problem of high coal dust concentration in the coal storage bunker was solved, achieving efficient removal of coal dust and reducing safety hazards and explosion risks.

CN224147216UActive Publication Date: 2026-04-21SHANXI ZHONGZE TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANXI ZHONGZE TECHNOLOGY CO LTD
Filing Date
2025-05-23
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The high concentration of coal dust in the coal storage silo poses a risk of explosion, and existing technologies are insufficient to effectively reduce the concentration of coal dust and improve work efficiency.

Method used

A coal bunker control device with collapse protection function was designed, including a discharge mechanism and a filtration mechanism. Through components such as an inclined plate, spring, limit block and motor-driven rotating rod, the device can shake and filter coal dust, reduce coal dust concentration and prevent backflow.

Benefits of technology

It improved work efficiency, reduced safety hazards, ensured effective removal of coal dust and air circulation, and reduced the risk of coal dust explosions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coal bunker management and control, and discloses a coal bunker management and control device with a bunker burst protection function, which comprises a mounting frame, a coal storage bunker is fixedly mounted on the mounting frame, a discharging mechanism is arranged on the coal storage bunker, and the discharging mechanism comprises an inclined plate. A discharging mechanism is arranged, when work is finished, a sucking pump is closed, a filter plate is pulled to relieve limiting of an extension rod, a second spring rebounds to drive the extension rod and a limiting block to reset, limiting of an inclined plate is relieved, the second spring rebounds to reset the left end of the inclined plate, and coal dust left on the inclined plate shakes to fall into a discharging port through an inclined plane; when the filter plate is pulled, limiting on the connecting rod is relieved, the connecting rod drives the connecting plate to descend, limiting on the discharging plate is relieved when the limiting rod descends, the discharging plate rotates downwards, coal dust falls into the collecting box from the discharging port, the working efficiency is improved, coal dust backflow is avoided, and potential safety hazards are reduced.
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Description

Technical Field

[0001] This utility model relates to the field of coal bunker management technology, specifically a coal bunker management device with a collapse protection function. Background Technology

[0002] Materials in a coal storage silo are transported directly into the silo via a material conveyor. The falling material compresses the air inside the silo, creating a high-pressure upward airflow. This upward airflow encounters and impacts the falling material, breaking it apart from its continuous flow. Due to the impact and friction between the high-pressure gas and the falling material, a high concentration of coal dust and heat accumulates inside the coal storage silo, increasing the risk of coal dust explosions. To reduce the coal dust concentration inside the silo and mitigate safety hazards, a coal storage silo control device with collapse protection function is provided. Utility Model Content

[0003] The purpose of this invention is to provide a coal bunker control device with a collapse protection function to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a coal bunker control device with a collapse protection function, comprising a mounting frame, on which a coal storage bunker is fixedly mounted, and on which a discharge mechanism is provided, the discharge mechanism comprising:

[0005] An inclined plate is rotatably connected to a coal storage bin. One end of a spring is fixed to the bottom left side of the inclined plate, and the other end of the spring is fixed to the coal storage bin. The elasticity of the spring allows the inclined plate to return to its original position. A limit block is provided below the left side of the inclined plate, and the limit block is slidably connected to the coal storage bin, thus limiting the tilting plate. An extension rod is fixedly installed on the right side of the limit block, and the extension rod is slidably connected to the coal storage bin. A second spring is fixedly installed on the side of the extension rod near the limit block. The end of the extension rod away from the second spring is fixed to the coal storage bin. The elasticity of the second spring is used to reset the limiting block and the extension rod. The bottom of the coal storage bin has a discharge port, and a discharge plate is provided on the discharge port. The discharge plate is hinged to the coal storage bin. A limiting rod is provided at the bottom of the discharge plate to limit the discharge plate. The end of the limiting rod away from the discharge plate is fixed to the connecting plate. The connecting plate is slidably connected to the coal storage bin. A connecting rod is fixedly installed on the top of the connecting plate and is slidably connected to the coal storage bin.

[0006] Preferably, the mounting frame is equipped with a filtering mechanism, which includes a rotating rod rotatably connected to the coal storage bin. The left side of the rotating rod passes through the coal storage bin and is fixed to the output shaft of the motor. The rotating rod is driven by the motor, saving manpower. The motor is fixed to the coal storage bin. A sliding plate is provided above the rotating rod and is slidably connected to the coal storage bin. A vent is provided at the right end of the coal storage bin. A scraper is fixedly installed at the right end of the coal storage bin to remove coal dust from the surface of the filter plate. A filter plate is provided on the right side of the scraper and is slidably connected to the filter box. A handle is fixedly installed on the filter plate.

[0007] Preferably, a sealing cover is fixedly installed on the top of the coal storage bin, a feed pipe is fixedly installed on the top of the sealing cover, a filter box is fixedly installed on the right side of the coal storage bin, and an air pump is fixedly installed on the right side of the filter box.

[0008] Preferably, there are two sets of discharge ports. The installation frame has discharge ports located directly below the discharge ports on the coal storage silo. A collection box is provided at the bottom of the installation frame, located directly below the discharge ports. There are two sets of discharge plates, which are placed flat, and the ends of the two sets of discharge plates furthest from the center are hinged to the coal storage silo.

[0009] Preferably, the bottom of the connecting rod away from the connecting plate abuts against the filter plate, the side of the filter plate away from the handle is inclined, the side of the filter plate near the coal storage bin is concave in the middle, the end of the extension rod away from the limiting block abuts against the concave part of the filter plate, and the scraper abuts against the concave part of the filter plate.

[0010] Preferably, the rotating rod is convex, the sliding plate has holes that serve as filters, the right side of the coal storage bin has a vent, both sides of the filter box have vents that are aligned, the left side of the air pump is aligned with the vents, and the bottom of the air pump is fixed to the top of the mounting frame.

[0011] Compared with the prior art, this utility model provides a coal bunker control device with a collapse protection function, which has the following beneficial effects:

[0012] 1. This coal bunker control device with collapse protection function is equipped with a discharge mechanism. When the work is finished, the air pump is turned off, the filter plate is pulled to release the limit on the extension rod, the spring returns and drives the extension rod and the limit block to reset, releasing the limit on the inclined plate. The spring returns and the left end of the inclined plate resets, shaking the coal dust remaining on the inclined plate and letting it fall into the discharge port through the inclined surface. When the filter plate is pulled, the limit on the connecting rod is released, and the connecting rod drives the connecting plate to descend. When the limit rod descends, the limit on the discharge plate is released, and the discharge plate rotates downward. The coal dust falls from the discharge port into the collection box, improving work efficiency, preventing coal dust backflow, and reducing safety hazards.

[0013] 2. This coal storage control device with collapse protection function is equipped with a filtration mechanism. Raw materials are fed into the coal storage bin through the feed pipe. The motor is started to drive the rotating rod. The protruding part of the rotating rod abuts against the sliding plate, causing the sliding plate to slide up and down, vibrating the coal blocks. This causes the coal dust on the surface of the coal blocks to fall off through the holes. Under the action of the air pump, the coal dust accumulates on the filter plate and the discharge plate. When the air pump is turned off, most of the coal dust falls onto the discharge plate. When the filter plate is pulled out, the scraper removes the residual coal dust on the filter plate, improving the dust removal effect and ensuring that the air circulation rate is not affected. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main view structure of this utility model;

[0015] Figure 2 This is a side view structural diagram of the present invention;

[0016] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the coal storage silo of this utility model.

[0017] Figure 4 This is a schematic diagram of the material discharge mechanism of this utility model;

[0018] Figure 5 This is a partial structural diagram of the material discharge mechanism of this utility model;

[0019] Figure 6 This is a partial structural diagram of the material discharge mechanism of this utility model;

[0020] Figure 7 This is a partial structural diagram of the material discharge mechanism and the filtration mechanism of this utility model;

[0021] Figure 8 This is a partial structural diagram of the filtration mechanism of this utility model.

[0022] In the diagram: 1. Mounting frame; 2. Coal storage bin; 3. Sealing cover; 4. Feed pipe; 5. Motor; 6. Discharge mechanism; 601. Inclined plate; 602. Spring 1; 603. Limiting block; 604. Extension rod; 605. Spring 2; 606. Discharge port; 607. Discharge plate; 608. Limiting rod; 609. Connecting plate; 610. Connecting rod; 7. Filtering mechanism; 701. Rotating rod; 702. Sliding plate; 703. Scraper; 704. Filter plate; 705. Handle; 8. Collection box; 9. Filter box; 10. Air pump. Detailed Implementation

[0023] like Figures 1-8 As shown, this utility model provides a technical solution: a coal storage bin control device with a bin collapse protection function, including a mounting frame 1, a coal storage bin 2 fixedly mounted on the mounting frame 1, and a discharge mechanism 6 provided on the coal storage bin 2. The discharge mechanism 6 includes: an inclined plate 601, a first spring 602, a limiting block 603, an extension rod 604, a second spring 605, a discharge port 606, a discharge plate 607, a limiting rod 608, a connecting plate 609, and a connecting rod 610.

[0024] Inclined plate 601 is rotatably connected to coal storage bin 2. The bottom left end of inclined plate 601 is fixed to one end of spring 602, and the other end of spring 602 is fixed to coal storage bin 2. When the limit is released, spring 602 rebounds and abuts against inclined plate 601, at which point inclined plate 601 returns to its original position. The left end of inclined plate 601 rises and shakes coal dust off into inlet / outlet 606 through the inclined surface. A limit block 603 is provided below the left end of inclined plate 601. The limit block 603 is slidably connected to coal storage bin 2. An extension rod 604 is fixedly installed on the right end of the limit block 603. The extension rod 604 is slidably connected to coal storage bin 2. A second spring 605 is fixedly installed on the side of extension rod 604 near the limit block 603. The end of spring 605 away from the extension rod 604 is fixed to coal storage bin 2. When the limit is released, spring 605 rebounds, driving the extension rod 602 to move the extension rod 602 to its original position. 4. The limiting block 603 is reset, and the limiting block 603 leaves the bottom of the inclined plate 601, releasing the limiting of the inclined plate 601. The bottom of the coal storage bin 2 is provided with a discharge port 606, and a discharge plate 607 is provided on the discharge port 606. The discharge plate 607 is hinged to the coal storage bin 2. A limiting rod 608 is provided at the bottom of the discharge plate 607. The end of the limiting rod 608 away from the discharge plate 607 is fixed to the connecting plate 609. The connecting plate 609 is slidably connected to the coal storage bin 2. A connecting rod 610 is fixedly installed on the top of the connecting plate 609. The connecting rod 610 is slidably connected to the coal storage bin 2. When the filter plate 704 abuts against the connecting rod 610, the connecting rod 610 drives the connecting plate 609 to rise. The limiting rod 608 abuts against the discharge plate 607, and the discharge plate 607 closes to prevent coal dust from flowing back and affecting work efficiency when the air pump 10 is operating.

[0025] A filter mechanism 7 is provided on the mounting frame 1. The filter mechanism 7 includes a rotating rod 701, which is rotatably connected to the coal storage bin 2. The left side of the rotating rod 701 passes through the coal storage bin 2 and is fixed to the output shaft of the motor 5. The motor 5 is fixed to the coal storage bin 2. A sliding plate 702 is provided above the rotating rod 701 and is slidably connected to the coal storage bin 2. A vent is provided at the right end of the coal storage bin 2. When the rotating rod 701 of the motor 5 is started, it abuts against the sliding plate 702, causing the sliding plate 702 to slide up and down and vibrate the coal block. When the coal block vibrates, the coal dust on the surface falls below through the holes on the sliding plate 702. A scraper 703 is fixedly installed at the right end of the coal storage bin 2. A filter plate 704 is provided on the right side of the scraper 703 and is slidably connected to the filter box 9. A handle 705 is fixedly installed on the filter plate 704.

[0026] A sealing cover 3 is fixedly installed on the top of the coal storage bin 2, and a feed pipe 4 is fixedly installed on the top of the sealing cover 3. A filter box 9 is fixedly installed on the right side of the coal storage bin 2, and an air pump 10 is fixedly installed on the right side of the filter box 9. There are two sets of discharge ports 606. The discharge port 606 is opened on the mounting frame 1. The discharge port 606 on the mounting frame 1 is located directly below the discharge port 606 on the coal storage bin 2. A collection box 8 is set at the bottom of the mounting frame 1. The collection box 8 is located directly below the discharge port 606. There are two sets of discharge plates 607. The two sets of discharge plates 607 are placed horizontally, and the ends of the two sets of discharge plates 607 away from the center are hinged to the coal storage bin 2.

[0027] The bottom of the connecting rod 610 away from the connecting plate 609 abuts against the filter plate 704. The side of the filter plate 704 away from the handle 705 is inclined. The side of the filter plate 704 near the coal storage bin 2 is concave in the middle. The end of the extension rod 604 away from the limiting block 603 abuts against the concave part of the filter plate 704. The scraper 703 abuts against the concave part of the filter plate 704. The rotating rod 701 is convex. Holes are opened on the sliding plate 702. Ventilation holes are opened on the right side of the coal storage bin 2. Ventilation holes are opened on both sides of the filter box 9. All ventilation holes are aligned. The left side of the air pump 10 is aligned with the ventilation holes. The bottom of the air pump 10 is fixed to the top of the mounting frame 1.

[0028] Working principle: When this utility model is in operation, coal blocks are first fed into the coal storage bin 2 through the feed pipe 4. The motor 5 is started to drive the rotating rod 701 to rotate. The protruding part of the rotating rod 701 abuts against the sliding plate 702, causing the sliding plate 702 to slide up and down and vibrate the coal blocks. The coal dust on the surface of the coal blocks is vibrated down and falls from the holes onto the inclined plate 601 and the discharge plate 607. The air pump 10 is started and the coal dust gathers to the right. The air pump 10 is turned off and the filter plate 704 is pulled out, releasing the limit on the extension rod 604. The spring 605 rebounds and drives the limit rod 608 and the limit block 603 to reset. The limit block 603 releases the limit on the inclined plate 601. The spring 602 rebounds and abuts against the inclined plate 601 to reset it. The inclined plate 601... When the left end moves upward, the spring force of the reset will cause the coal dust attached to the surface of the inclined plate 601 to fall into the discharge port 606 through the inclined surface. When the filter plate 704 releases the limit on the connecting rod 610, the connecting rod 610 drives the connecting plate 609 to descend. The limit rod 608 descends to release the limit on the discharge plate 607. The discharge plate 607 resets and rotates downward to open, and the coal dust falls into the collection box 8. When the filter plate 704 is pulled, the scraper 703 abuts against the filter plate 704 to scrape off the coal dust attached to the filter plate 704. The coal dust falls into the collection box 8. Then the filter plate 704 is pushed in, and the air pump 10 is turned on to continue working. The operation is repeated. When all the coal pieces are cleaned, the motor 5 is turned off, and the collection box 8 is taken out to clean the coal dust.

[0029] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A coal bunker control device with collapse protection function, comprising a mounting frame (1), wherein a coal storage bunker (2) is fixedly mounted on the mounting frame (1), characterized in that: The coal storage bin (2) is provided with a discharge mechanism (6), which includes an inclined plate (601). The inclined plate (601) is rotatably connected to the coal storage bin (2). The bottom left end of the inclined plate (601) is fixed to one end of a spring (602), and the other end of the spring (602) is fixed to the coal storage bin (2). A limit block (603) is provided below the left end of the inclined plate (601). The limit block (603) is slidably connected to the coal storage bin (2). An extension rod (604) is fixedly installed on the right end of the limit block (603). The extension rod (604) is slidably connected to the coal storage bin (2), and the side of the extension rod (604) near the limit block (603) is fixedly installed. There is a second spring (605), the end of the second spring (605) away from the extension rod (604) is fixed to the coal storage bin (2), the bottom of the coal storage bin (2) is provided with a discharge port (606), a discharge plate (607) is provided on the discharge port (606), the discharge plate (607) is hinged to the coal storage bin (2), a limit rod (608) is provided at the bottom of the discharge plate (607), the end of the limit rod (608) away from the discharge plate (607) is fixed to a connecting plate (609), the connecting plate (609) is slidably connected to the coal storage bin (2), and a connecting rod (610) is fixedly installed on the top of the connecting plate (609), the connecting rod (610) is slidably connected to the coal storage bin (2).

2. The coal bunker management and control device with the bunker collapse protection function according to claim 1, characterized in that: The mounting frame (1) is provided with a filter mechanism (7), which includes a rotating rod (701). The rotating rod (701) is rotatably connected to the coal storage bin (2). The left side of the rotating rod (701) passes through the coal storage bin (2) and is fixed to the output shaft of the motor (5). The motor (5) is fixed to the coal storage bin (2). A sliding plate (702) is provided above the rotating rod (701). The sliding plate (702) is slidably connected to the coal storage bin (2). A ventilation hole is provided at the right end of the coal storage bin (2). A scraper (703) is fixedly installed at the right end of the coal storage bin (2). A filter plate (704) is provided on the right side of the scraper (703). The filter plate (704) is slidably connected to the filter box (9). A handle (705) is fixedly installed on the filter plate (704).

3. The coal bunker management and control device with the bunker collapse protection function according to claim 2, characterized in that: A sealing cover (3) is fixedly installed on the top of the coal storage bin (2), and a feed pipe (4) is fixedly installed on the top of the sealing cover (3). A filter box (9) is fixedly installed on the right side of the coal storage bin (2), and an air pump (10) is fixedly installed on the right side of the filter box (9).

4. The coal bunker management and control device with the bunker collapse protection function according to claim 1, characterized in that: There are two sets of discharge ports (606). The discharge port (606) is provided on the mounting frame (1). The discharge port (606) on the mounting frame (1) is located directly below the discharge port (606) on the coal storage silo (2). A collection box (8) is provided at the bottom of the mounting frame (1). The collection box (8) is located directly below the discharge port (606). There are two sets of discharge plates (607). The two sets of discharge plates (607) are placed horizontally, and the ends of the two sets of discharge plates (607) away from the center are hinged to the coal storage silo (2).

5. The coal bunker management and control device with the bunker collapse protection function according to claim 2, characterized in that: The bottom of the end of the connecting rod (610) away from the connecting plate (609) abuts against the filter plate (704). The side of the filter plate (704) away from the handle (705) is inclined. The side of the filter plate (704) near the coal storage bin (2) is concave in the middle. The end of the extension rod (604) away from the limiting block (603) abuts against the concave part of the filter plate (704). The scraper (703) abuts against the concave part of the filter plate (704).