Heating instrument for petroleum distillation experiment

This experimental heating instrument for petroleum distillation, which uses a rotating S-shaped heating tube and a heating ring working in tandem, solves the problems of uneven heating and high energy consumption in traditional equipment. It achieves uniform heating and efficient heat exchange of petroleum, thereby reducing operating costs.

CN224147993UActive Publication Date: 2026-04-21HAIAN TEWEI INTELLIGENT EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HAIAN TEWEI INTELLIGENT EQUIP CO LTD
Filing Date
2025-05-08
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Traditional petroleum heating equipment suffers from problems such as low heat transfer efficiency, uneven heating, high energy consumption, complex structure, and difficult maintenance, which affect the petroleum distillation effect.

Method used

The system employs a rotating S-shaped heating tube and heating ring working in tandem, combined with a stirring mechanism. It uses circulating hot water from a storage tank for heating, and employs a temperature sensor for intelligent control. A filter screen is installed at the water inlet of the heating tube, and the rotating ring and guide plate optimize material flow, thereby achieving uniform heating and efficient heat exchange of petroleum.

Benefits of technology

It improves the uniformity of oil heating and heat exchange efficiency, reduces energy consumption, and ensures long-term stable operation of the equipment and distillation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating instrument for a petroleum distillation experiment, and relates to the technical field of petrochemical engineering experiment equipment. The heating rings are embedded and fixed on the inner ring wall of the heating box at equal intervals; the heating pipes are arranged in the heating box, the heating pipes are arranged in an end-to-end S shape, and straight pipes at the upper end and the lower end of each heating pipe penetrate through and are inserted into the upper side wall and the lower side wall of the heating box through sealing bearings in a screwed mode; the water storage tank is arranged on one side below the heating tank, a heater is arranged in the water storage tank, and the lower end of the heating pipe is communicated with the water storage tank; the inlet end of the pumping pump is connected with the water storage tank through a pipeline, and the outlet end of the pumping pump is connected with the straight pipe at the upper end of the heating pipe through a pipeline; a stirring motor is fixed on one side of the outer top wall of the heating box; an output shaft of the stirring motor is connected with one end, positioned in the top wall of the heating box, of a straight pipe at the upper end of the heating pipe through a gear pair; under the synergistic effect of the rotary S-shaped heating pipe and the heating ring, the petroleum heating uniformity and the heat exchange efficiency are improved, and the energy consumption is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of petrochemical experimental equipment technology, specifically to a heating instrument for petroleum distillation experiments. Background Technology

[0002] In the petroleum processing industry, heat treatment is one of the key steps in crude oil refining. Traditional petroleum heating equipment typically uses fixed heating tubes or external jacket heating methods, which suffer from problems such as low heat transfer efficiency and uneven heating, easily leading to localized overheating or coking, affecting subsequent distillation results. Although existing stirring heating devices can improve heating uniformity, they generally have disadvantages such as complex structure, high energy consumption, and difficult maintenance. Utility Model Content

[0003] The purpose of this invention is to provide a reasonably designed and easy-to-use heating instrument for petroleum distillation experiments, which can effectively solve the defects and shortcomings of the existing technology.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: it includes a heating box, supporting legs, and a feed pipe. Several supporting legs are fixed at equal angles on the outer ring wall of the heating box. A feed pipe is provided on one side of the top wall of the heating box, and a distillation connecting pipe is provided on one side wall of the heating box. It also includes:

[0005] The heating rings are multiple in number and are equidistantly embedded and fixed on the inner ring wall of the heating box. The heating rings are connected to an external power source.

[0006] The heating tube is installed inside the heating box. The heating tube is arranged in several "S" shapes connected end to end. The straight tubes at the upper and lower ends of the heating tube are inserted through and screwed into the upper and lower side walls of the heating box through sealed bearings.

[0007] A water storage tank is located on one side below the heating box. A heater is installed inside the water storage tank, and the lower end of the heating pipe is connected to the water storage tank.

[0008] The pump is fixed on the outer wall of one side of the water storage tank. The inlet of the pump is connected to the water storage tank through a pipe, and the outlet of the pump is connected to the straight pipe at the top of the heating pipe through a pipe.

[0009] The stirring motor is fixed on one side of the top wall of the heating box, and the output shaft of the stirring motor is connected to one end of the upper straight tube of the heating tube located inside the top wall of the heating box through a gear pair.

[0010] Through the above technical solution, oil enters the heating box through the feed pipe, the heating ring and heater are activated, the heater heats the clean water in the water storage tank, after heating, the pump is activated, the pump pump draws the heated clean water in the water storage tank to the heating tube, the stirring motor is activated, the stirring motor drives the heating tube to rotate through the gear pair, during the rotation of the heating tube, the hot water inside the heating tube exchanges heat with the oil, thereby heating the material in the heating box and ensuring the uniformity of heating.

[0011] As a further improvement of this utility model, a filter screen is sleeved and fixed at one end of the pipeline at the inlet of the pump, and the filter screen is located inside the water storage tank.

[0012] The above technical solution facilitates the filtration of clean water entering the heating tube, preventing blockage of the heating tube.

[0013] As a further improvement of this utility model, a rotating ring is provided on the lower side of the heating box. The outer ring wall of the rotating ring is movably embedded in the ring wall of the heating box. A connecting plate is fixed inside the rotating ring. The center of the upper surface of the connecting plate is connected to the heating tube through a support plate. Both sides of the upper surface of the connecting plate are screwed with stirring rods through bearings. Several stirring blades are fixed at equal intervals and angles from top to bottom on the outer ring wall of the stirring rod. A driven gear is sleeved and fixed on one end of the stirring rod located inside the connecting plate. A linkage gear is meshed on one side of the driven gear. A gear ring is provided inside the ring wall of the heating box. The gear ring meshes with the linkage gear.

[0014] Through the above technical solution, during the rotation of the heating tube, the rotating ring is driven to rotate by the support plate. During the rotation of the rotating ring, the stirring rod, the linkage gear, and the driven gear are driven to rotate. When the linkage gear rotates around the axis of the rotating ring, it rotates on its own through the engagement of the gear ring. The linkage gear drives the driven gear to rotate, the driven gear drives the stirring rod to rotate, and the stirring rod drives the stirring blade to rotate, thereby improving the stirring effect.

[0015] As a further improvement of this utility model, the inner arc-shaped surface of the upper surface of the rotating ring exposed inside the heating box is inclined downwards, and a sealing ring is provided on the upper and lower sides of the rotating ring located inside the ring wall of the heating box. The sealing ring is arranged to abut against the upper and lower inner walls of the ring wall of the heating box.

[0016] The above technical solution can prevent material from accumulating on the upper side of the rotating ring, while increasing the sealing between the rotating ring and the heating box ring wall through the sealing ring.

[0017] As a further improvement of this utility model, a guide plate is fixed on the upper surface of the connecting plate. The cross-section of the guide plate is triangular, and the two sides of the lower sidewall of the guide plate are on the same plane as the two sides of the connecting plate.

[0018] The above technical solution can prevent oil from remaining on the upper surface of the connecting plate.

[0019] As a further improvement of this utility model, a temperature sensor is provided on the upper side of the bottom wall of the heating box, and the temperature sensor is connected to the pump.

[0020] The above technical solution allows the temperature inside the heating chamber to be detected by a temperature sensor. When the temperature of the oil inside the heating chamber is too high, the pumping pump is turned off, and the heating is carried out solely by the heating ring inside the heating chamber. When the temperature is too low, the pumping pump is turned on, and the heated water in the water storage tank is used for simultaneous heating.

[0021] Compared with the prior art, the beneficial effects of this utility model are as follows: The heating instrument for petroleum distillation experiments described in this utility model uses a rotating S-shaped heating tube and a heating ring to work together to improve the uniformity of petroleum heating and heat exchange efficiency, and reduce energy consumption. This utility model has the advantages of reasonable design and low manufacturing cost. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model.

[0023] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0024] Figure 3 This is an exploded view of the stirring rod, driven gear, linkage gear, and gear ring in this utility model.

[0025] Figure 4 This is a schematic diagram of the internal structure of the water storage tank in this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Heating box; 2. Support leg; 3. Feed pipe; 4. Distillation connecting pipe; 5. Heating ring; 6. Heating tube; 7. Water storage tank; 8. Heater; 9. Pump; 10. Stirring motor; 11. Filter screen; 12. Rotating ring; 13. Connecting plate; 14. Stirring rod; 15. Stirring blade; 16. Driven gear; 17. Linkage gear; 18. Gear ring; 19. Sealing ring; 20. Guide plate; 21. Temperature sensor. Detailed Implementation

[0028] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] Example 1:

[0030] like Figures 1-4As shown, this embodiment includes a heating box 1, support legs 2, and a feed pipe 3. Several support legs 2 are welded and fixed at equal angles to the outer ring wall of the heating box 1. A feed pipe 3 is located on the front right side of the top wall of the heating box 1, and a distillation connecting pipe 4 is located on the left side wall of the heating box 1. It also includes:

[0031] Heating ring 5, there are several heating rings 5, which are equally spaced and fixed on the inner ring wall of heating box 1, and the heating ring 5 is connected to an external power source;

[0032] Heating tube 6 is installed inside heating box 1. The heating tube 6 is arranged in several "S" shapes connected end to end. The straight tubes at the upper and lower ends of the heating tube 6 are inserted through and screwed into the upper and lower side walls of heating box 1 through sealed bearings.

[0033] Water storage tank 7 is located on the right side below heating box 1. A heater 8 is installed inside water storage tank 7, and the lower end of heating pipe 6 is connected to water storage tank 7.

[0034] The pump 9 is fixed to the outer wall of the top wall of the water storage tank 7 by bolts. The inlet of the pump 9 is connected to the water storage tank 7 through a pipe, and the outlet of the pump 9 is connected to the straight pipe at the upper end of the heating tube 6 through a pipe. A filter screen 11 is sleeved and fixed at one end of the pipe at the inlet of the pump 9. The filter screen 11 is located inside the water storage tank 7, which can facilitate the filtration of clean water entering the heating tube 6 and prevent the heating tube 6 from becoming blocked.

[0035] A temperature sensor 21 is installed on the upper side of the bottom wall of the heating box 1. The temperature sensor 21 is connected to the pump 9. The temperature inside the heating box 1 can be detected by the temperature sensor 21. When the temperature of the oil in the heating box 1 is too high, the pump 9 is turned off and the heating ring 5 inside the heating box 1 is used for heating. When the temperature is too low, the pump 9 is turned on and the heated water in the water storage tank 7 is used for heating simultaneously.

[0036] The stirring motor 10 is fixed to the left side of the outer top wall of the heating box 1 by bolts. The output shaft of the stirring motor 10 is connected to the end of the upper straight tube of the heating tube 6 located inside the top wall of the heating box 1 through a gear pair.

[0037] Example 2:

[0038] See Figure 2 , Figure 3As shown, based on Embodiment 1, a rotating ring 12 is provided on the lower side of the interior of the heating box 1. The outer ring wall of the rotating ring 12 is movably embedded in the ring wall of the heating box 1. The inner arc-shaped surface of the upper surface of the rotating ring 12 exposed inside the heating box 1 is inclined downwards. Sealing rings 19 are glued to the upper and lower sides of the rotating ring 12 on the side inside the ring wall of the heating box 1. The sealing rings 19 are set to abut against the upper and lower inner walls of the ring wall of the heating box 1, which can prevent material from being stuck on the upper side of the rotating ring 12, and at the same time increase the sealing between the rotating ring 12 and the ring wall of the heating box 1 through the sealing rings 19. A connecting plate 13 is welded and fixed inside the rotating ring 12. The center of the upper surface of the connecting plate 13 is connected to the heating tube 6 through a support plate. A guide plate 20 is welded and fixed on the upper surface of the connecting plate 13. The cross-section of the guide plate 20 is triangular. The two sides of the lower sidewall of the guide plate 20 are on the same plane as the two sides of the connecting plate 13, which can prevent oil from accumulating on the upper surface of the connecting plate 13. Both sides of the upper surface of the connecting plate 13 are screwed with a stirring rod 14 through bearings. Several stirring blades 15 are welded and fixed at equal intervals and angles from top to bottom on the outer ring wall of the stirring rod 14. A driven gear 16 is sleeved and welded and fixed on one end of the stirring rod 14 inside the connecting plate 13. A linkage gear 17 meshes with one side of the driven gear 16. A gear ring 18 is provided in the ring wall of the heating box 1. The gear ring 18 meshes with the linkage gear 17.

[0039] When using this utility model, petroleum enters the heating box 1 through the feed pipe 3. The heating ring 5 and heater 8 are activated. The heater 8 heats the clean water in the water storage tank 7. After heating, the pumping pump 9 is activated, pumping the heated clean water in the water storage tank 7 to the heating tube 6. The stirring motor 10 is activated, and the stirring motor 10 drives the heating tube 6 to rotate through the gear pair. During the rotation of the heating tube 6, the hot water inside it exchanges heat with the petroleum, thereby heating the material in the heating box 1 and ensuring the uniformity of heating. During the rotation of the heating tube 6, the rotating ring 12 is driven to rotate through the support plate. During the rotation of the rotating ring 12, the stirring rod 14, the linkage gear 17, and the driven gear 16 are driven to rotate. When the linkage gear 17 rotates around the axis of the rotating ring 12, it rotates through the engagement of the gear ring 18, causing the linkage gear 17 to rotate. The linkage gear 17 drives the driven gear 16 to rotate, the driven gear 16 drives the stirring rod 14 to rotate, and the stirring rod 14 drives the stirring blade 15 to rotate, thereby improving the stirring effect.

[0040] Compared with the prior art, the beneficial effects of this specific embodiment are as follows:

[0041] 1. The rotating S-shaped heating tube 6 works in conjunction with multiple heating rings 5 ​​and a stirring mechanism to achieve rapid and uniform heating of petroleum, avoid local overheating or coking, and improve distillation efficiency.

[0042] 2. Hot water is recycled through the water storage tank 7 as a heat transfer medium, and the heating mode is intelligently controlled by the temperature sensor 21 to reduce energy waste and lower operating costs.

[0043] 3. A filter screen 11 is installed at the water inlet of the heating tube 6 to prevent clogging. The inclined structure of the rotating ring 12 and the guide plate 20 optimize the material flow, avoid oil retention, and ensure long-term stable operation of the equipment.

[0044] 4. The linkage gear 17 and gear ring 18 drive the stirring rod 14 to rotate, which, together with the rotating heating tube 6, forms a three-dimensional stirring, greatly improving the heat exchange efficiency and shortening the heating time.

[0045] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A heating instrument for petroleum distillation experiments, comprising a heating chamber (1), support legs (2), and a feed pipe (3), wherein several support legs (2) are fixed at equal angles on the outer ring wall of the heating chamber (1), a feed pipe (3) is provided on one side of the top wall of the heating chamber (1), and a distillation connecting pipe (4) is provided on one side wall of the heating chamber (1); characterized in that: It also includes: Heating ring (5), there are several heating rings (5), and they are equally spaced and fixed on the inner ring wall of the heating box (1). The heating ring (5) is connected to an external power source. Heating tube (6), the heating tube (6) is set inside the heating box (1), the heating tube (6) is arranged in several "S" shapes connected end to end, the straight tubes at the upper and lower ends of the heating tube (6) are respectively inserted and screwed into the upper and lower side walls of the heating box (1) through sealed bearings; Water storage tank (7), the water storage tank (7) is located on one side below the heating box (1), a heater (8) is installed in the water storage tank (7), and the lower end of the heating pipe (6) is connected to the water storage tank (7). Pumping pump (9), the pumping pump (9) is fixed on the outer wall of one side of the water storage tank (7), the inlet of the pumping pump (9) is connected to the water storage tank (7) through a pipe, and the outlet of the pumping pump (9) is connected to the straight pipe at the upper end of the heating pipe (6) through a pipe. The stirring motor (10) is fixed on one side of the top wall of the heating box (1). The output shaft of the stirring motor (10) is connected to one end of the upper straight tube of the heating tube (6) located inside the top wall of the heating box (1) through a gear pair.

2. The heating apparatus for petroleum distillation experiments according to claim 1, characterized in that: A filter screen (11) is fitted and fixed at one end of the pipeline at the inlet of the pump (9), and the filter screen (11) is located inside the water storage tank (7).

3. The heating apparatus for petroleum distillation experiments according to claim 1, characterized in that: A rotating ring (12) is provided on the lower side inside the heating box (1). The outer ring wall of the rotating ring (12) is movably embedded in the ring wall of the heating box (1). A connecting plate (13) is fixed inside the rotating ring (12). The center of the upper surface of the connecting plate (13) is connected to the heating tube (6) through a support plate. Both sides of the upper surface of the connecting plate (13) are screwed with a stirring rod (14) through a bearing. Several stirring blades (15) are fixed at equal intervals and angles from top to bottom on the outer ring wall of the stirring rod (14). A driven gear (16) is sleeved and fixed on one end of the stirring rod (14) inside the connecting plate (13). A linkage gear (17) meshes on one side of the driven gear (16). A gear ring (18) is provided inside the ring wall of the heating box (1). The gear ring (18) meshes with the linkage gear (17).

4. The heating apparatus for petroleum distillation experiments according to claim 3, characterized in that: The upper surface of the rotating ring (12) is inclined downward on one side exposed inside the heating box (1). Both sides of the rotating ring (12) located inside the ring wall of the heating box (1) are provided with sealing rings (19). The sealing rings (19) are in contact with the upper and lower inner walls of the ring wall of the heating box (1).

5. The heating apparatus for petroleum distillation experiments according to claim 3, characterized in that: A guide plate (20) is fixed on the upper surface of the connecting plate (13). The cross-section of the guide plate (20) is triangular, and the two sides of the lower sidewall of the guide plate (20) are on the same plane as the two sides of the connecting plate (13).

6. The heating apparatus for petroleum distillation experiments according to claim 1, characterized in that: A temperature sensor (21) is provided on the upper side of the bottom wall of the heating box (1), and the temperature sensor (21) is connected to the pump (9).