Composite carpet manufacturing device with ultraviolet detection structure

Abstract

The utility model provides a composite carpet manufacturing device with an ultraviolet detection structure, which relates to the field of carpet manufacturing devices, and comprises a vibration cutter cutting machine main body, a displacement component is mounted on the vibration cutter cutting machine main body, a machine head is arranged on the displacement component, and a vibration cutter is mounted on the lower part of the front side of the machine head; and a dust collection mechanism is arranged outside the machine head. By means of the innovative design of the integrated dust suction mechanism, textile dust generated in the cutting process can be sucked in the composite carpet cutting operation process and separated through the filter bag, so that the concentration of the textile dust in the operation environment is effectively reduced, the risk that workers suck the textile dust is reduced, and the body health of operators is practically guaranteed; the problems that spinning dust can be generated in the composite carpet cutting process of an existing vibration cutter cutting machine, the spinning dust floats in air and is easily inhaled by workers, and the health of the workers is affected are solved.

Description

Technical Field

[0001] This utility model relates to the field of carpet manufacturing equipment technology, and in particular to a composite carpet manufacturing equipment with an ultraviolet detection structure. Background Technology

[0002] In the fields of modern home decoration and commercial space layout, composite carpets are becoming increasingly widely used due to their combination of aesthetics, durability, and comfort. Cutting is a crucial process in the manufacturing of composite carpets, directly impacting product quality and production efficiency. Vibrating knife cutting machines, with their high efficiency and flexibility, are widely used in the cutting process of composite carpets.

[0003] However, existing vibrating knife cutting machines generate textile dust during the cutting of composite carpets. This textile dust floats in the air and is easily inhaled by workers. Long-term exposure can cause respiratory diseases and other health problems, thus affecting the health of workers. Although some existing vibrating knife cutting machines are equipped with dust removal equipment, the lack of convenient cleaning structures makes it difficult to quickly remove textile dust adhering to the surface of the filter bags. This reduces the convenience and practicality of the dust removal equipment on the vibrating knife cutting machine during later maintenance. Utility Model Content

[0004] This utility model relates to a composite carpet manufacturing device with an ultraviolet detection structure. Through the innovative design of an integrated dust collection mechanism, it can collect textile dust generated during the cutting process of composite carpets and separate it through a filter bag, thereby effectively reducing the concentration of textile dust in the working environment, reducing the risk of workers inhaling textile dust, and effectively protecting the health of operators. With the setting of the cleaning mechanism, when it is necessary to clean the textile dust attached to the surface of the filter bag, the textile dust attached to the surface of the filter bag can be removed simply by manually turning the rotating handwheel at the rear end of the drive rod. Therefore, it improves the convenience and practicality of the dust removal equipment on the vibrating knife cutting machine during the later maintenance.

[0005] In a first aspect, this utility model provides a composite carpet manufacturing device with an ultraviolet detection structure, specifically comprising: a vibrating knife cutting machine body, on which a displacement component is installed, and a machine head is provided on the displacement component, with a vibrating knife installed on the lower front side of the machine head; a dust collection mechanism is provided outside the machine head; a horizontal support plate is fixedly connected to the front end face of the vibrating knife cutting machine body, and a textile ultraviolet transmittance tester is installed on the right side of the upper end face of the horizontal support plate; the dust collection mechanism includes a separation box, which is fixedly installed on the top of the machine head, with a connecting pipe connected to the air inlet on the front side of the separation box, and a dust collection cover connected to the other end of the connecting pipe, the dust collection cover being fixedly installed outside the machine head; an air outlet at the top of the separation box being connected to the air intake of a suction fan, and the suction fan being fixedly installed on the top of the separation box; and a cleaning mechanism is provided inside the separation box.

[0006] Furthermore, a sealing baffle is bolted to the right side opening of the separation box, and a dust collection box is placed inside the lower part of the separation box.

[0007] Furthermore, a cage is installed on the upper inner side of the separation box outside the air outlet of the separation box, and a filter bag is fitted on the outside of the cage.

[0008] Furthermore, the cleaning mechanism includes a lifting plate and a drive rod. A vertical guide rod fixed to the upper side of the separation box is slidably connected to the lifting plate. The drive rod is rotatably connected to the rear side of the separation box and passes through the rear side of the separation box. A drive disc is fixedly connected to the front end of the drive rod. The drive disc is circular in shape. An actuating column is fixedly connected to the edge of the front end face of the drive disc. A drive frame is fixedly connected to the rear side of the lifting plate. The actuating column is slidably connected to the inner side of the drive frame. A rotating handwheel is provided at the rear end of the drive rod.

[0009] Furthermore, a circular through hole is provided in the middle of the bottom end face of the lifting plate, and cleaning bristles are arranged in a ring array inside the circular through hole, and the cleaning bristles are in contact with the outer peripheral surface of the filter bag.

[0010] Furthermore, when the drive lever is in a rotating state, the drive disc drives the actuating column to rotate, and the actuating column drives the frame, lifting plate and cleaning brush to move up and down reciprocally.

[0011] This utility model provides a composite carpet manufacturing device with an ultraviolet detection structure, which has the following beneficial effects:

[0012] 1. Through the innovative design of the integrated dust collection mechanism, during the composite carpet cutting process, simply activating the suction fan quickly creates a negative pressure environment inside the separation chamber, connecting pipe, and dust collection hood. This negative pressure airflow efficiently absorbs the textile dust generated during the cutting process and transports it to the separation chamber for separation through the connecting pipe. The separated air is safely discharged through the suction fan outlet, while the textile dust falls into the dust collection box under gravity and is collected. This effectively reduces the concentration of textile dust in the working environment, ensuring that the workplace air cleanliness meets occupational health standards, significantly reducing the risk of workers inhaling textile dust, preventing respiratory diseases and other occupational health hazards from the source, and effectively protecting the health of operators.

[0013] 2. The cleaning mechanism allows for easy cleaning of textile dust adhering to the filter bag surface. Simply turn the handwheel at the rear of the drive rod to rotate the drive rod and drive disc, which in turn rotates the actuating column. The actuating column then moves the drive frame, lifting plate, and cleaning brushes up and down repeatedly. This up-and-down movement of the cleaning brushes removes the textile dust from the filter bag surface, quickly clearing the dust. This improves the convenience and practicality of the dust removal equipment on the vibrating knife cutting machine, making maintenance easier and more efficient, and effectively saving time and labor costs. Attached Figure Description

[0014] To more clearly illustrate the technical solution of this utility model, the accompanying drawings will be briefly described below.

[0015] In the attached diagram:

[0016] Figure 1 A structural schematic diagram from a first perspective of this application is shown;

[0017] Figure 2 A structural schematic diagram from a second perspective of this application is shown;

[0018] Figure 3 This diagram illustrates the structure of this application in its disassembled state.

[0019] Figure 4 This paper shows a schematic diagram of the disassembled head and dust collection housing of this application.

[0020] Figure 5 This paper shows a schematic diagram of the structure of the disassembled housing and sealing baffle of this application;

[0021] Figure 6 This diagram shows the disassembled structure of the separation chamber, filter bag, and cleaning mechanism of this application.

[0022] Figure 7 A schematic diagram of the disassembled cleaning mechanism of this application is shown.

[0023] List of reference numerals

[0024] 1. Vibrating knife cutting machine body; 101. Displacement component; 102. Machine head; 103. Horizontal support plate;

[0025] 2. Dust collection mechanism; 201. Separation box; 202. Connecting pipe; 203. Dust collection hood; 204. Suction fan; 205. Sealing baffle; 206. Dust collection box; 207. Cage; 208. Filter bag;

[0026] 3. Cleaning mechanism; 301. Lifting plate; 302. Vertical guide rod; 303. Drive rod; 304. Drive disc; 305. Actuating column; 306. Drive frame; 307. Circular through hole; 308. Cleaning brush bristles;

[0027] 4. Textile UV transmittance tester. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] Example 1: Please refer to Figures 1 to 7 :

[0030] This utility model proposes a composite carpet manufacturing device with an ultraviolet detection structure, comprising: a vibrating knife cutting machine body 1, a displacement component 101 mounted on the vibrating knife cutting machine body 1, and a machine head 102 mounted on the displacement component 101, with a vibrating knife mounted on the lower front side of the machine head 102; a dust collection mechanism 2 is provided outside the machine head 102; a horizontal support plate 103 is fixedly connected to the front end face of the vibrating knife cutting machine body 1, and a textile ultraviolet transmittance tester 4 is mounted on the rear right side of the upper end face of the horizontal support plate 103; the front right side of the upper end face of the horizontal support plate 103 can be used to place a laptop computer; the textile ultraviolet transmittance tester 4 can be connected to the machine head 102 via a wire. The laptop is connected, and the UV transmittance tester 4 is used to test the UV resistance of the composite carpet. The working principle of the UV transmittance tester 4 is mainly based on the absorption characteristics of the composite carpet to ultraviolet rays. When a beam of ultraviolet light of a specific wavelength passes through the composite carpet under test, some of the light will be absorbed, reflected or scattered, while the remaining light will continue to propagate through the composite carpet. The instrument measures the original light energy value incident on the composite carpet and the transmitted light energy value after passing through the test object, and calculates the ratio between the two, that is, the UV transmittance or transmittance of the composite carpet under the test conditions, thereby evaluating the UV resistance of the composite carpet.

[0031] The vacuuming mechanism 2 includes a separation box 201, which is fixedly installed on the top of the machine head 102. A connecting pipe 202 is connected to the air inlet on the front side of the separation box 201, and a vacuum cover 203 is connected to the other end of the connecting pipe 202. The vacuum cover 203 is fixedly installed outside the machine head 102. The air outlet at the top of the separation box 201 is connected to the air intake of a suction fan 204, which is also fixedly installed on the top of the separation box 201. A cleaning mechanism 3 is installed inside the separation box 201. A sealing baffle 205 is bolted to the right side opening of the separation box 201, and a cleaning mechanism 3 is placed inside the lower part of the separation box 201. A dust collection box 206 is provided; a cage 207 is installed on the upper side of the inside of the separation box 201 outside the air outlet of the separation box 201, and a filter bag 208 is fitted on the outside of the cage 207; through the setting of the dust collection mechanism 2, the textile dust generated during the cutting process of the composite carpet can be extracted, and the textile dust is separated from the air through the filter bag 208. The separated air is safely discharged through the air outlet of the suction fan 204, while the textile dust falls into the dust collection box 206 under the action of gravity and is collected, thereby effectively reducing the concentration of textile dust in the working environment and significantly reducing the risk of workers inhaling textile dust.

[0032] Example 2, based on Example 1, such as Figures 5 to 7As shown, the cleaning mechanism 3 includes a lifting plate 301 and a drive rod 303. A vertical guide rod 302 is slidably connected to the lifting plate 301 and fixed to the upper side of the inside of the separation box 201. The drive rod 303 is rotatably connected to the rear side of the separation box 201 and passes through the rear side of the separation box 201. A drive disc 304 is fixedly connected to the front end of the drive rod 303. The drive disc 304 is circular in shape. An actuating column 305 is fixedly connected to the edge of the front end face of the drive disc 304. A drive frame 306 is fixedly connected to the rear side of the lifting plate 301. The actuating column 305 is slidably connected to the inner side of the drive frame 306. The rear end of the drive rod 303... A rotating handwheel is provided; a circular through hole 307 is opened in the middle of the bottom end face of the lifting plate 301, and cleaning bristles 308 are arranged in a ring array inside the circular through hole 307, and the cleaning bristles 308 are in contact with the outer peripheral surface of the filter bag 208; when the drive rod 303 is in the rotating state, the drive disc 304 drives the actuating column 305 to rotate, and the actuating column 305 drives the drive frame 306, the lifting plate 301 and the cleaning bristles 308 to move up and down reciprocally; through the setting of the cleaning mechanism 3, the textile dust attached to the surface of the filter bag 208 can be quickly removed, thus improving the convenience and practicality of the dust removal equipment on the vibrating knife cutting machine during the later maintenance.

[0033] The working principle of this embodiment is as follows: During the production of composite carpets, when the composite carpet needs to be cut, it is first placed on the upper rear side of the conveyor belt on the main body 1 of the vibrating knife cutting machine. The conveyor belt on the main body 1 of the vibrating knife cutting machine transports the composite carpet forward. When the composite carpet is transported to below the machine head 102, the displacement component 101 moves the machine head 102, and the vibrating knife installed at the lower part of the machine head 102 cuts the composite carpet. The cut composite carpet is then transported forward by the conveyor belt on the main body 1 of the vibrating knife cutting machine until it reaches the front end of the conveyor belt and stops. Then, the worker removes the cut composite carpet and places it on the base of the textile UV transmittance tester 4, which is located on the textile UV transmittance tester. Below the lens of the UV transmittance tester 4, UV light of a specific wavelength is emitted through the composite carpet being tested. Some of the light is absorbed, reflected, or scattered, while the remaining light continues to propagate through the composite carpet. The instrument measures the original light energy value incident on the composite carpet and the transmitted light energy value after passing through the test object, and calculates the ratio between the two to obtain the UV transmittance or UV transmittance of the composite carpet under the test conditions, thereby evaluating the UV resistance performance of the composite carpet. By installing the UV transmittance tester 4 on the rear right side of the upper end face of the horizontal support plate 103, it is no longer necessary to manually transport the cut composite carpet to a distant testing room, thus bringing convenience to the staff.

[0034] During the cutting of composite carpet, the suction fan 204 is started, creating negative pressure inside the separation box 201, connecting pipe 202, and dust collection hood 203. Under the action of negative pressure, the textile dust generated during the cutting of composite carpet is sucked up and transported into the separation box 201. The textile dust is separated from the air by the filter bag 208 inside the separation box 201. The separated air is discharged through the air outlet of the suction fan 204, while the textile dust falls into the dust collection box 206 for collection. This effectively reduces the probability of textile dust floating in the air at the work site, making it less likely for workers to inhale it and avoiding any impact on their health.

[0035] When it is necessary to clean and maintain the textile dust attached to the surface of the filter bag 208, simply turn the handwheel at the rear end of the drive rod 303 manually. This will rotate the drive rod 303 and drive disc 304, thereby rotating the actuating column 305. The actuating column 305 then moves the drive frame 306, lifting plate 301, and cleaning brush 308 up and down repeatedly. The up-and-down moving cleaning brush 308 sweeps away the textile dust attached to the surface of the filter bag 208, thus quickly removing the textile dust attached to the surface of the filter bag 208.

[0036] The following points should be noted in this article:

[0037] 1. The accompanying drawings of this utility model only relate to the structures involved in this utility model; other structures can be referred to conventional designs.

[0038] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.

[0039] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A composite carpet manufacturing apparatus with ultraviolet detection structure, comprising: The vibrating knife cutting machine body (1) is equipped with a displacement component (101) and a machine head (102) is provided on the displacement component (101). A vibrating knife is installed on the lower front side of the machine head (102). The machine head (102) is characterized in that a dust collection mechanism (2) is provided on the outside of the machine head (102). A horizontal support plate (103) is fixedly connected to the front end face of the vibrating knife cutting machine body (1), and a textile UV transmittance tester (4) is installed on the right side of the upper end face of the horizontal support plate (103). The dust collection mechanism (2) includes a separation box. The separation box (201) is fixedly installed on the top of the machine head (102). The air inlet on the front side of the separation box (201) is connected to a connecting pipe (202). The other end of the connecting pipe (202) is connected to a dust collection cover (203). The dust collection cover (203) is fixedly installed on the outside of the machine head (102). The air outlet on the top of the separation box (201) is connected to the air intake of the suction fan (204), and the suction fan (204) is fixedly installed on the top of the separation box (201). A cleaning mechanism (3) is provided inside the separation box (201).

2. The composite carpet manufacturing apparatus having an ultraviolet detection structure according to claim 1, characterized by: A sealing baffle (205) is bolted to the right opening of the separation box (201), and a dust collection box (206) is placed inside the lower side of the separation box (201).

3. The composite carpet manufacturing apparatus having an ultraviolet detection structure according to claim 1, characterized by: The upper inner side of the separation box (201) is equipped with a cage (207) located outside the air outlet of the separation box (201), and a filter bag (208) is fitted on the outside of the cage (207).

4. The composite carpet manufacturing apparatus having an ultraviolet detection structure according to claim 3, characterized by: The cleaning mechanism (3) includes a lifting plate (301) and a drive rod (303). A vertical guide rod (302) fixed inside the upper side of the separation box (201) is slidably connected to the lifting plate (301). The drive rod (303) is rotatably connected to the rear side of the separation box (201) and passes through the rear side of the separation box (201). A drive disc (304) is fixedly connected to the front end of the drive rod (303). The drive disc (304) is circular in shape. A toggle post (305) is fixedly connected to the edge of the front end face of the drive disc (304). A drive frame (306) is fixedly connected to the rear side of the lifting plate (301). The toggle post (305) is slidably connected to the inner side of the drive frame (306). A rotating handwheel is provided at the rear end of the drive rod (303).

5. The composite carpet manufacturing apparatus having an ultraviolet detection structure according to claim 4, characterized by: The lifting plate (301) has a circular through hole (307) in the middle of its bottom end face, and cleaning bristles (308) are arranged in a ring array inside the circular through hole (307), and the cleaning bristles (308) are in contact with the outer peripheral surface of the filter bag (208).

6. The composite carpet manufacturing apparatus having an ultraviolet detection structure according to claim 5, characterized by: When the drive lever (303) is in a rotating state, the drive disk (304) rotates with the actuating column (305), and the actuating column (305) moves up and down with the drive frame (306), the lifting plate (301) and the cleaning brush (308).

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