Combined foam board

Abstract

The utility model provides a combined type foam board, which belongs to the technical field of foam boards and comprises a foam main body layer, a heat insulation layer is arranged on one side of the foam main body layer, and the heat insulation layer comprises a base body and a core body. The core body is located in the base body, a barrier film is arranged between the core body and the base body, a heat insulation layer is arranged on the other side, and an aluminum foil reflecting film is arranged between the heat insulation layer and the heat preservation layer. An adsorption layer and a catalyst layer are sequentially arranged on the side, away from the foam body layer, of the heat preservation layer, multiple sets of through holes are formed in the adsorption layer, the through holes are filled with adsorbents, channels are formed in the catalyst layer, the inner walls of the channels are coated with catalyst coatings, and a protection layer is arranged on the side, away from the adsorption layer, of the catalyst layer. According to the device, a base body in the heat preservation layer is made of a polyester fiber material, a core body is made of an aerogel composite material, and a honeycomb-shaped reinforcing structure is arranged in a matched mode, so that a user can obtain a better heat preservation effect, and the heat preservation performance of the device is improved.

Description

Technical Field

[0001] This utility model belongs to the field of foam board technology, and more specifically, it relates to a composite foam board. Background Technology

[0002] In the field of building insulation, foam boards are a commonly used insulation material, widely applied to building walls, roofs, and other parts to improve the building's thermal insulation performance and reduce energy consumption. However, traditional foam boards have a single-layer structure and limited insulation effect. In cold winters, heat is easily lost, while in hot summers, external heat easily enters the room, making it difficult to maintain a comfortable indoor temperature. Furthermore, during the initial stages of renovation, building materials often produce harmful gases such as formaldehyde, leading to a decline in indoor air quality and affecting the health of residents. Foam boards also cannot absorb or decompose harmful indoor gases. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a composite foam board to solve the technical problem that traditional foam boards have a single-layer structure and limited thermal insulation effect.

[0004] The purpose and effect of this utility model of a composite foam board are achieved by the following specific technical means:

[0005] A composite foam board includes a foam body layer, an insulation layer on one side of the foam body layer, the insulation layer including a matrix and a core; the core is located within the matrix, a barrier membrane is provided between the core and the matrix, and a heat insulation layer is provided on the other side, an aluminum foil reflective film is provided between the heat insulation layer and the insulation layer; an adsorption layer and a catalytic layer are sequentially provided on the side of the insulation layer away from the foam body layer, the adsorption layer has multiple sets of through holes filled with adsorbent, the catalytic layer has channels coated with a catalyst coating on the inner wall of the channels, and a protective layer is provided on the side of the catalytic layer away from the adsorption layer.

[0006] According to a preferred embodiment, the substrate is a hot-pressed layer of recycled polyester fiber and waste rubber particles, the core is an aerogel composite material, the core is provided with a honeycomb reinforcing structure, and the barrier film is an aluminum-plastic composite film.

[0007] According to a preferred embodiment, the insulation layer includes a perlite insulation mortar layer and a PET foam layer, wherein the perlite insulation mortar layer and the PET foam layer are connected by a sawtooth-shaped interface.

[0008] According to a preferred embodiment, the aluminum foil reflective film has a rolled corrugated structure, and the aluminum foil reflective film is provided with continuous V-shaped corrugations.

[0009] According to a preferred embodiment, the adsorption layer is a polyurethane foam layer, the inner wall of the through-hole is provided with a polydopamine adhesive layer, and the adsorbent is nano zinc oxide particles.

[0010] According to a preferred embodiment, the catalyst layer is a porous ceramic fiber layer, and the catalyst coating is manganese iron oxide.

[0011] According to a preferred embodiment, the protective layer is a polytetrafluoroethylene microporous membrane, and multiple sets of breathable pores are uniformly formed on the protective layer.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model utilizes a polyester fiber matrix in the insulation layer and an aerogel composite material core, along with a honeycomb reinforcement structure, to achieve better insulation and improve the thermal performance of the device. In winter, when heat passes through the insulation layer, the aerogel composite material and honeycomb reinforcement structure prevent heat loss. This insulation structure reduces the building's heating energy consumption, lowering operating costs while enhancing the device's energy-saving capabilities.

[0014] 2. When using this device, users can adsorb and catalytically decompose harmful indoor gases through the pores filled with nano-zinc oxide particles in the adsorption layer and the manganese iron oxide coating on the inner walls of the pores in the catalytic layer. This improves indoor air quality and enhances the device's air purification function. Furthermore, the protective layer, made of polytetrafluoroethylene microporous membrane with ventilation holes, prevents the device from being affected by external moisture, dust, and other factors, extending its service life and providing users with long-term stable performance, thus improving the device's durability and stability. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the assembled structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0017] Figure 3 yes Figure 2 Enlarged view of region a in the middle;

[0018] Figure 4 This is a schematic diagram of the structure of the insulation layer of this utility model.

[0019] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0020] 11. Foam main body layer; 12. Thermal insulation layer; 121. Matrix; 122. Core; 123. Barrier film; 124. Honeycomb reinforced structure; 13. Heat insulation layer; 131. Perlite thermal insulation mortar layer; 132. PET foam layer; 133. Serrated interface; 14. Aluminum foil reflective film; 15. Adsorption layer; 151. Through holes; 153. Polydopamine adhesive layer; 152. Adsorbent; 16. Catalytic layer; 161. Channels; 162. Catalyst coating; 17. Protective layer; 171. Ventilation holes. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the technical solution of this utility model, but should not be used to limit the scope of protection of this utility model.

[0022] Example:

[0023] like Figures 1 to 4 As shown, this utility model provides a composite foam board, including a foam main body layer 11. An insulation layer 12 is provided on one side of the foam main body layer 11. The insulation layer 12 includes a substrate 121 and a core 122. The insulation layer 12 improves the thermal insulation performance of the foam board. The core 122 is located within the substrate 121, and a barrier membrane 123 is provided between the core 122 and the substrate 121. The barrier membrane 123 prevents leakage of substances inside the core 122 while ensuring gas exchange. A heat insulation layer 13 is provided on the other side, and an aluminum foil reflective film 14 is provided between the heat insulation layer 13 and the insulation layer 12. The aluminum foil reflective film 14 reflects heat, enhances the heat insulation effect, and reduces heat transfer between the insulation layer 12 and the heat insulation layer 13. An adsorption layer 15 and a catalytic layer 16 are sequentially arranged on the side of the insulation layer 12 away from the main foam layer 11. The adsorption layer 15 and catalytic layer 16 adsorb and catalytically decompose harmful gases in the air, improving air quality. The adsorption layer 15 has multiple sets of through holes 151, filled with adsorbent 152. This increases the contact area between the adsorbent 152 and the air, improving the adsorption efficiency of harmful gases. The catalytic layer 16 has channels 161, the inner walls of which are coated with a catalyst coating 162. This allows the catalyst to fully contact the passing gas, catalytically decomposing harmful gases. A protective layer 17 is provided on the side of the catalytic layer 16 away from the adsorption layer 15. The protective layer 17 protects the catalytic layer 16 from damage by external factors while ensuring air circulation.

[0024] like Figure 2 , 4As shown, the substrate 121 is made of polyester fiber, the core 122 is made of aerogel composite material, the core 122 has a honeycomb reinforcing structure 124, and the barrier membrane 123 is an aluminum-plastic composite membrane. By using the substrate 121, which is formed by hot pressing recycled polyester fiber and waste rubber particles, resource recycling can be achieved, costs can be reduced, and a certain degree of thermal insulation and structural support can be provided. By using aerogel composite material as the core 122, the low thermal conductivity can be utilized to improve thermal insulation performance. The honeycomb reinforcing structure 124 on the core 122 can enhance the strength and stability of the core 122. By using the aluminum-plastic composite membrane as the barrier membrane 123, the barrier properties of aluminum and the flexibility of plastic can be combined to prevent material leakage and maintain structural stability.

[0025] The insulation layer 13 comprises a perlite insulating mortar layer 131 and a PET foam layer 132 (polyethylene terephthalate foam layer), which are connected by a sawtooth interface 133. The arrangement of the perlite insulating mortar layer 131 and the PET foam layer 132 to form the insulation layer 13 allows both layers to utilize their insulating properties and block heat transfer. The sawtooth interface 133 increases the contact area between the two layers, enhances connection stability, and further improves the insulation effect.

[0026] like Figure 2 , 3 As shown, the aluminum foil reflective film 14 has a rolled corrugated structure with continuous V-shaped corrugations. By using the rolled corrugated structure and the continuous V-shaped corrugations, the surface area of ​​the aluminum foil reflective film 14 can be increased, enhancing its ability to reflect heat radiation and improving the overall structural strength of the foam board.

[0027] like Figure 2 , 4 As shown, the adsorption layer 15 is a polyurethane foam layer, the inner wall of the through-hole 151 is provided with a polydopamine adhesive layer 153, and the adsorbent 152 is nano-zinc oxide particles. The polyurethane foam layer as the adsorption layer 15 provides a porous structure, facilitating gas flow and adsorption; the polydopamine adhesive layer 153 on the inner wall of the through-hole 151 fixes the nano-zinc oxide particles, preventing them from falling off; and the use of nano-zinc oxide particles as the adsorbent 152 utilizes their high specific surface area and adsorption activity to adsorb harmful gases.

[0028] The catalyst layer 16 is a porous ceramic fiber layer, and the catalyst coating 162 is a manganese iron oxide composite. Using a porous ceramic fiber layer as the catalyst layer 16 provides a large specific surface area, allowing for sufficient contact between the gas and the catalyst; using manganese iron oxide as the catalyst coating 162 catalytically decomposes harmful gases.

[0029] The protective layer 17 is a polytetrafluoroethylene (PTFE) microporous membrane, with multiple sets of vent holes 171 evenly distributed on it. By using the PTFE microporous membrane as the protective layer 17, its chemical stability and water resistance protect the catalyst layer 16 from external corrosion. The vent holes 171 on the protective layer 17 ensure smooth airflow, allowing harmful gases to enter the catalyst layer 16 for reaction.

[0030] The specific usage and function of this embodiment are as follows:

[0031] During construction, the modular foam board is installed on walls, roofs, and other structures, with the main foam layer 11 serving as the foundation support structure. In the insulation layer 12, the matrix 121 and core 122 work together; the aerogel composite core 122, combined with the honeycomb reinforcement structure 124, provides insulation, while the barrier membrane 123 prevents internal material leakage. In the heat insulation layer 13, the perlite insulating mortar layer 131 and the PET foam layer 132 are connected by a sawtooth interface 133, blocking heat transfer, and the aluminum foil reflective film 14 further reflects heat. In the indoor environment, the nano-zinc oxide particles 152 of the adsorption layer 15 adsorb harmful gases such as formaldehyde through the pores 151, and the polydopamine adhesive layer 153 ensures the stability of the adsorbent. Subsequently, the gas enters the catalytic layer 16, where manganese iron oxide catalytically decomposes the harmful gases on the inner walls of the porous ceramic fiber layer's pores 161. The protective layer 17 has a polytetrafluoroethylene microporous membrane that protects the catalytic layer 16, and the vents 171 ensure air circulation, ultimately achieving the dual function of improving the building's thermal insulation performance and purifying indoor air.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments.

Claims

1. A combined foam panel comprising a foam body layer (11), characterized in that: A heat insulation layer (12) is provided on one side of the foam body layer (11), the heat insulation layer (12) includes a matrix (121) and a core (122); the core (122) is located inside the matrix (121), and a barrier film (123) is provided between the core (122) and the matrix (121); a heat insulation layer (13) is provided on the other side, and an aluminum foil reflective film (14) is provided between the heat insulation layer (13) and the heat insulation layer (12); the heat insulation layer (12) 12) An adsorption layer (15) and a catalyst layer (16) are sequentially provided on the side away from the foam body layer (11). The adsorption layer (15) has multiple sets of through holes (151) and the through holes (151) are filled with adsorbent (152). The catalyst layer (16) has channels (161) and the inner wall of the channels (161) is coated with a catalyst coating (162). A protective layer (17) is provided on the side of the catalyst layer (16) away from the adsorption layer (15).

2. A modular foam panel according to claim 1, wherein: The substrate (121) is made of polyester fiber, the core (122) is made of aerogel composite material, the core (122) is provided with a honeycomb reinforcing structure (124), and the barrier film (123) is an aluminum-plastic composite film.

3. A modular foam panel according to claim 2, wherein: The insulation layer (13) includes a perlite insulation mortar layer (131) and a PET foam layer (132), which are connected by a sawtooth interface (133).

4. A modular foam panel according to claim 3, wherein: The aluminum foil reflective film (14) has a rolled corrugated structure, and the aluminum foil reflective film (14) has continuous V-shaped corrugations.

5. A modular foam panel according to claim 4, wherein: The adsorption layer (15) is a polyurethane foam layer, the inner wall of the through hole (151) is provided with a polydopamine adhesive layer (153), and the adsorbent (152) is nano zinc oxide particles.

6. A modular foam panel according to claim 1, wherein: The catalyst layer (16) is a porous ceramic fiber layer, and the catalyst coating (162) is manganese iron oxide.

7. The modular foam panel of claim 1, wherein: The protective layer (17) is a polytetrafluoroethylene microporous membrane, and multiple sets of vent holes (171) are uniformly opened on the protective layer (17).

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