Blast hole device for copper smelting furnace
By designing a tuyer device for copper smelting furnaces, the automatic insertion of the drill rod is achieved using a drive cylinder and guide rail, solving the problems of low efficiency and safety risks associated with manual operation, improving operational efficiency and safety, and ensuring the stability of the process effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NUOCHENG INTELLIGENT ROBOT (TIANJIN) CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-04-21
AI Technical Summary
The operation of the tuyeres in existing copper smelting furnaces is done manually, which is inefficient, poses safety risks, and the sealing effect is uncontrollable, affecting the process efficiency and safety.
Design a tuyere device for a copper smelting furnace, including a support frame, a drill rod, a drive cylinder, a connecting frame, and a lifting cylinder. The drive cylinder drives the drill rod to insert into the tuyere. Combined with a guide rail and a guide pipe, the device achieves automated operation. The lifting cylinder also prevents the tuyere area from being blocked.
It improved the efficiency of tucking in the air hole, reduced safety risks, ensured the controllability of the drill rod insertion effect and the stability of the process effect, and reduced unnecessary economic losses.
Smart Images

Figure CN224151437U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of auxiliary equipment for smelting furnaces, and in particular relates to a tuyer device for a copper smelting furnace. Background Technology
[0002] A vent, also known as an air inlet, is a gas inlet in a copper smelting furnace used to introduce air or oxygen-enriched gas into the furnace to maintain the high-temperature reaction inside. "Blocking the vent" refers to the operational procedure of temporarily sealing the vent with a drill rod during the operation of a copper smelting furnace to limit the amount of gas entering and thus control the process effects within the furnace.
[0003] In existing technologies, the operation of plugging vents is mainly carried out manually. Due to the high temperatures near the copper smelting furnace, workers must wear heavy heat-insulating gear, resulting in low efficiency and certain safety risks. Furthermore, when plugging vents manually, the insertion effectiveness of the drill rod inside the vent depends entirely on the operator's experience, making the sealing effect unpredictable. This can easily lead to the copper smelting furnace failing to achieve the desired process results, resulting in unnecessary economic losses. Utility Model Content
[0004] In view of this, the present invention aims to provide a tuyer device for a copper smelting furnace to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0006] A tuyer device for a copper smelting furnace includes: a support frame, a drill rod, a drive cylinder, a connecting frame, a top beam, and a lifting cylinder; the bottom surface of the support frame is provided with a first connecting lug and a guide rail, and a slidable connecting seat is provided on the guide rail; the drill rod is detachably mounted on the connecting seat, and the length direction of the drill rod is parallel to the length direction of the guide rail; the drive cylinder is detachably mounted on the bottom surface of the support frame, the drive cylinder and the first connecting lug are respectively located at both ends of the guide rail, and the extension rod of the drive cylinder is detachably connected to the connecting seat; the connecting frame is detachably mounted. On the gas guide pipe of the copper smelting furnace, a second connecting ear is provided at the top of the connecting frame and hinged to the first connecting ear; the top beam is provided above the support frame, a third connecting ear is provided at the bottom of the top beam, and a fourth connecting ear is provided on the top surface of the support frame, and the fourth connecting ear is located between the first connecting ear and the driving cylinder; the lifting cylinder is provided between the top beam and the support frame, the lifting cylinder is hinged to the third connecting ear, the telescopic rod of the lifting cylinder is hinged to the fourth connecting ear, and when the telescopic rod of the lifting cylinder is extended to its limit, the axis of the drill rod is aligned with the axis of the gas guide pipe.
[0007] Furthermore, the drill rod is provided with a connecting plate, which is detachably connected to the side wall of the connecting seat near the connecting frame.
[0008] Furthermore, the connecting seat is provided with a receiving hook for accommodating the drill rod.
[0009] Furthermore, the end of the telescopic rod of the drive cylinder is provided with a connecting screw head, and the outer diameter of the connecting screw head is smaller than the outer diameter of the telescopic rod of the drive cylinder; the connecting seat is provided with a connecting plate, and the connecting plate is provided with a connecting hole for accommodating the connecting screw head; the connecting screw head is also provided with a locking nut, and the locking nut and the telescopic rod of the drive cylinder are respectively located on both sides of the connecting plate.
[0010] Furthermore, the copper smelting furnace tuyer device also includes a guide seat, which is detachably mounted on a guide rail. The guide seat is provided with a guide hook for accommodating the drill rod, and the guide seat is located between the connecting seat and the connecting frame.
[0011] Furthermore, the connecting frame is provided with a guide tube and a tube support for supporting the air guide tube. The axis of the tube support is aligned with the axis of the guide tube, and the guide tube is located on the side of the tube support close to the guide rail.
[0012] Compared with the prior art, the tuyeres device for copper smelting furnaces described in this utility model has the following advantages:
[0013] (1) The tuyere device for a copper smelting furnace described in this utility model can drive a connecting seat to slide along a guide rail via a driving cylinder, so that the drill rod installed on the connecting seat can be inserted into the tuyere (i.e., the inlet of the air duct), thereby automatically completing the tuyere insertion operation of the copper smelting furnace. Compared with the prior art, this device can improve the efficiency of tuyere insertion operation, reduce the risk factor for workers, and can also set the stroke of the driving cylinder according to actual needs to ensure the actual insertion effect of the drill rod. In addition, this device can also cause the support frame to flip upward around the hinge point of the first connecting ear and the second connecting ear by shortening the lifting cylinder, thereby avoiding improper obstruction when the tuyere is not needed, and providing workers with more operating space.
[0014] (2) The tuyere device for a copper smelting furnace described in this utility model has a guide seat on the guide slide rail and a guide pipe on the connecting frame. When performing the tuyere operation, both the guide seat and the guide pipe can guide the drill rod to ensure that the drill rod is smoothly inserted into the tuyere (i.e., the opening of the air duct). Attached Figure Description
[0015] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0016] Figure 1 This is a three-dimensional structural schematic diagram of the air vent device for a copper smelting furnace according to an embodiment of the present utility model;
[0017] Figure 2 This is a front view of the tuyeres device for a copper smelting furnace according to an embodiment of the present invention;
[0018] Figure 3 This is a schematic diagram of the bottom structure of the support frame described in an embodiment of the present utility model;
[0019] Figure 4 This is a schematic diagram of the connecting frame described in an embodiment of the present utility model.
[0020] Explanation of reference numerals in the attached figures:
[0021] 1-Bearing frame; 11-First connecting ear; 12-Guide slide rail; 13-Fourth connecting ear; 2-Chisel rod; 21-Connecting plate; 3-Drive cylinder; 31-Connecting screw head; 32-Locking nut; 4-Connecting frame; 41-Second connecting ear; 42-Guide tube; 43-Pipe bracket; 5-Top beam; 51-Third connecting ear; 6-Lifting cylinder; 7-Connecting seat; 71-Accommodating hook; 72-Connecting plate; 8-Guide seat; 81-Guide hook; 9-Air guide tube. Detailed Implementation
[0022] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0023] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0026] A tuyer device for a copper smelting furnace, the structure of which can be made of Figures 1-4 The diagram is shown below. In this embodiment, the tuyer device for the copper smelting furnace includes: a support frame 1, a drill rod 2, a drive cylinder 3, and a connecting frame 4.
[0027] Specifically, the bottom surface of the support frame 1 is provided with a first connecting lug 11 and a guide rail 12, and a slidable connecting seat 7 is provided on the guide rail 12. The drill rod 2 is detachably mounted on the connecting seat 7, and the length direction of the drill rod 2 is parallel to the length direction of the guide rail 12. The drive cylinder 3 is detachably mounted on the bottom surface of the support frame 1, and the drive cylinder 3 and the first connecting lug 11 are respectively located at both ends of the guide rail 12, and the telescopic rod of the drive cylinder 3 is detachably connected to the connecting seat 7. The connecting frame 4 is detachably mounted on the gas pipe 9 of the copper smelting furnace, and a second connecting lug 41 hinged to the first connecting lug 11 is provided on the top of the connecting frame 4.
[0028] During the venting operation, the extension rod of the drive cylinder 3 will extend, causing the connecting seat 7 to slide towards the connecting frame 4. At this time, the drill rod 2 will insert into the vent (i.e., the opening of the gas pipe 9) along the connecting frame 4, thus sealing the vent and limiting the amount of gas entering, ensuring the process effect inside the copper smelting furnace meets actual requirements. Furthermore, the operator can adjust the extension stroke of the drive cylinder 3 according to actual conditions to ensure the drill rod 2's insertion into the vent meets specific needs. After the process inside the copper smelting furnace is completed, the extension rod of the drive cylinder 3 can be shortened. At this time, the connecting seat 7 will slide towards the drive cylinder 3, causing the drill rod 2 to exit the vent (i.e., the opening of the gas pipe 9), thus restoring normal gas supply.
[0029] Optionally, to achieve a detachable connection between the telescopic rod of the drive cylinder 3 and the connecting seat 7, a connecting screw head 31 can be provided at the end of the telescopic rod of the drive cylinder 3, and the outer diameter of the connecting screw head 31 should be smaller than the outer diameter of the telescopic rod of the drive cylinder 3. Correspondingly, a connecting plate 72 should be provided on the connecting seat 7, and a connecting hole should be provided on the connecting plate 72. At the same time, a locking nut 32 should also be provided on the connecting screw head 31, and the locking nut 32 and the telescopic rod of the drive cylinder 3 are respectively located on both sides of the connecting plate 72. During assembly, the operator can insert the connecting screw head 31 into the connecting hole and use the locking nut 32 to prevent the connecting screw head 31 from separating from the connecting plate 72, thereby allowing the connecting seat 7 to move with the extension or retraction of the telescopic rod of the drive cylinder 3.
[0030] In addition, to achieve a detachable connection between the drill rod 2 and the connecting seat 7, a connecting plate 21 is provided on the drill rod 2. During assembly, the operator installs the connecting plate 21 onto the side wall of the connecting seat 7 near the connecting frame 4 using bolts or other common detachable connection methods to ensure that the drill rod 2 follows the movement of the connecting seat 7.
[0031] As an optional implementation of this embodiment, in order to improve the stability of the drill rod 2 on the connecting seat 7, the connecting seat 7 may also be provided with a receiving hook 71 for accommodating the drill rod 2, thereby supporting the drill rod 2 by means of the receiving hook 71.
[0032] Figure 4 The diagram shows the structure of the connecting frame 4. The connecting frame 4 may include a guide tube 42 and a tube bracket 43 for supporting the air guide tube 9. The axis of the tube bracket 43 is aligned with the axis of the guide tube 42, and the guide tube 42 is located on the side of the tube bracket 43 closest to the guide rail 12. During assembly between the connecting frame 4 and the air guide tube 9, the worker can place the air guide tube 9 inside the tube bracket 43 and fix it to the tube bracket 43 using pipe clamps or other common pipe fittings. Because the axis of the tube bracket 43 is aligned with the axis of the guide tube 42, after the air guide tube 9 is placed inside the tube bracket 43, the axis of the air guide tube 9 will be aligned with the axis of the guide tube 42. During the air hole insertion operation, the guide tube 42 guides the drill rod 2, allowing it to be smoothly inserted into the air hole (i.e., the opening of the air guide tube 9).
[0033] To prevent the device from obstructing the area near the air duct 9 when the venting operation is not required, this embodiment may further include a top beam 5 and a lifting cylinder 6. The top beam 5 is positioned above the support frame 1, and a third connecting lug 51 is located at the bottom of the top beam 5. A fourth connecting lug 13 is also provided on the top surface of the support frame 1, and the fourth connecting lug 13 is located between the first connecting lug 11 and the drive cylinder 3. The lifting cylinder 6 is positioned between the top beam 5 and the support frame 1, and the lifting cylinder 6 is hinged to the third connecting lug 51, with its extension rod hinged to the fourth connecting lug 13.
[0034] like Figure 1 and Figure 2 As shown, when the telescopic rod of the lifting cylinder 6 is extended to its limit, the axis of the chisel 2 will be aligned with the axis of the air guide pipe 9. At this time, the action of the driving cylinder 3 can drive the chisel 2 to insert or withdraw from the air hole (i.e., the opening of the air guide pipe 9).
[0035] When there is no need to operate the air vent, the telescopic rod of the lifting cylinder 6 can be driven to shorten. At this time, the support frame 1 will flip upward around the hinge point of the first connecting ear 11 and the second connecting ear 41, thereby avoiding obstruction of the air inlet area of the air duct 9 and ensuring that the staff has more operating space.
[0036] As another optional implementation of this embodiment, to further improve the movement accuracy of the drill rod 2, the device may also include a guide seat 8. Specifically, the guide seat 8 is detachably mounted on the guide slide rail 12, and a guide hook 81 for accommodating the drill rod 2 is provided on the guide seat 8, and the guide seat 8 should be located between the connecting seat 7 and the connecting frame 4. In use, the guide hook 81 can support the drill rod 2 between the connecting frame 4 and the connecting seat 7, thereby preventing the drill rod 2 from bending due to its excessive length, and ensuring that the drill rod 2 is accurately inserted into the air hole (i.e., the opening of the air duct 9).
[0037] It should be noted that the staff should set the specific installation position of the guide seat 8 according to the actual travel of the connecting seat 7, so as to avoid the guide seat 8 from causing undue influence on the normal operation of the connecting seat 7.
[0038] The effects of the above solution are explained below:
[0039] This embodiment provides a tuyer device for a copper smelting furnace. It automatically completes the tuyer operation by driving a connecting seat to slide using a drive cylinder, improving operational efficiency and reducing worker safety. Secondly, the device can flexibly control the stroke of the drive cylinder according to actual needs, ensuring good insertion of the drill rod. Furthermore, the device can also tilt the support frame upwards using a lifting cylinder to prevent undue obstruction of the air duct area when the tuyer is not needed.
[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A tuyere device for a copper smelting furnace, characterized by include: The support frame (1), drill rod (2), drive cylinder (3), connecting frame (4), top beam (5), and lifting cylinder (6) are provided. The bottom surface of the support frame (1) is provided with a first connecting lug (11) and a guide rail (12), and a slidable connecting seat (7) is provided on the guide rail (12). The drill rod (2) is detachably mounted on the connecting seat (7), and the length direction of the drill rod (2) is parallel to the length direction of the guide rail (12). The drive cylinder (3) is detachably mounted on the bottom surface of the support frame (1), and the drive cylinder (3) and the first connecting lug (11) are located at the two ends of the guide rail (12), and the telescopic rod of the drive cylinder (3) is detachably connected to the connecting seat (7). The connecting frame (4) is detachably mounted on the gas pipe of the copper smelting furnace. (9) and a second connecting ear (41) hinged to the first connecting ear (11) is provided on the top of the connecting frame (4); the top beam (5) is provided above the support frame (1), a third connecting ear (51) is provided at the bottom of the top beam (5), and a fourth connecting ear (13) is provided on the top surface of the support frame (1), and the fourth connecting ear (13) is located between the first connecting ear (11) and the driving cylinder (3); the lifting cylinder (6) is provided between the top beam (5) and the support frame (1), the lifting cylinder (6) is hinged to the third connecting ear (51), the telescopic rod of the lifting cylinder (6) is hinged to the fourth connecting ear (13), and when the telescopic rod of the lifting cylinder (6) is extended to the limit state, the axis of the drill rod (2) is aligned with the axis of the air guide pipe (9).
2. A tuyere device for a copper smelting furnace according to claim 1, characterized in that: The drill rod (2) is provided with a connecting plate (21), and the connecting plate (21) is detachably connected to the side wall of the connecting seat (7) near the connecting frame (4).
3. The air slot device for a copper smelting furnace according to claim 1, characterized in that: The connecting seat (7) is provided with a receiving hook (71) for accommodating the drill rod (2).
4. The air slot device for a copper smelting furnace according to claim 1, characterized in that: The telescopic rod end of the drive cylinder (3) is provided with a connecting screw head (31), and the outer diameter of the connecting screw head (31) is smaller than the outer diameter of the telescopic rod of the drive cylinder (3); the connecting seat (7) is provided with a connecting plate (72), and the connecting plate (72) is provided with a connecting hole for accommodating the connecting screw head (31); the connecting screw head (31) is also provided with a locking nut (32), and the locking nut (32) and the telescopic rod of the drive cylinder (3) are located on both sides of the connecting plate (72).
5. The air slot device for a copper smelting furnace according to claim 1, characterized in that: The copper smelting furnace tuyer device also includes a guide seat (8), which is detachably mounted on the guide slide rail (12). The guide seat (8) is provided with a guide hook (81) for accommodating the drill rod (2), and the guide seat (8) is located between the connecting seat (7) and the connecting frame (4).
6. A tuyere device for a copper smelting furnace according to claim 1, characterized in that: The connecting frame (4) is provided with a guide tube (42) and a tube bracket (43) for supporting the air guide tube (9). The axis of the tube bracket (43) is aligned with the axis of the guide tube (42), and the guide tube (42) is located on the side of the tube bracket (43) close to the guide rail (12).