High-flux electric heating digestion instrument
By designing a high-throughput electrothermal digester, simultaneous digestion of multiple samples was achieved, solving the problems of incomplete digestion and long digestion time, improving digestion efficiency and accuracy, and reducing environmental pollution through a purification system.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NAT RESERACH CENT OF GEOANALYSIS
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-21
AI Technical Summary
Existing electrothermal digestion apparatus suffers from problems such as incomplete digestion, long digestion time, severe equipment corrosion, insufficient safety, and environmental pollution, especially in the digestion of elements with high field strength.
A high-throughput electrothermal digester was designed, employing a sealed structure with multiple digestion units, locking rods, and locking plates. Combined with an air pump, heating chamber, purification box, and compressor system, it achieves gas heating, purification, and cooling, ensuring the sealing and efficiency of digestion.
It improves digestion efficiency and accuracy, reduces equipment corrosion, enables simultaneous digestion of multiple samples, has rapid heating and cooling functions to ensure digestion effect, and reduces environmental pollution through a purification system.
Smart Images

Figure CN224152158U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of elemental analysis and testing digestion equipment, specifically relating to a high-throughput electrothermal digestion instrument. Background Technology
[0002] An electrothermal digestion apparatus is an instrument that uses high-temperature, high-pressure steam to convert organic or inorganic substances in a sample into atomic or ionic states for analysis and measurement. Its principle is based on the thermal decomposition of the sample and the digestion by steam. In an electrothermal digestion apparatus, the sample is heated to a specific temperature, causing the organic or inorganic substances within to thermally decompose and dissolve in heated water. With the development of testing technology, sample pretreatment and digestion techniques have become particularly important and prominent, determining the efficiency and accuracy of test data.
[0003] Currently, there are four main digestion methods: 1. Open-top digestion: This method uses a large amount of acid, has a high blank rate, and a very high chance of external contamination. It severely corrodes laboratory fume hoods and hot plates, and there is a possibility of incomplete sample digestion. 2. Conventional closed digestion: This method has low pressure tolerance, is not safe enough for digesting biological samples, is prone to container explosions, has a long digestion time, is difficult to digest some poorly soluble samples, has low recovery rates for some high field strength elements, and thus pollutes the environment. 3. Microwave digestion: This method cannot effectively digest some high field strength elements, and its pressure tolerance is far lower than that of high-pressure digestion vessels. 4. Traditional high-pressure closed digestion: This method mainly uses a high-pressure reactor for digestion. The acid is prone to leakage, corrodes the stainless steel tank and heating oven, affecting its service life, the acid is volatile, digestion is unstable, the assembly is complex, and it is relatively cumbersome.
[0004] Therefore, this utility model proposes a high-throughput electrothermal digestion instrument. Utility Model Content
[0005] In view of the above situation and to overcome the defects of the prior art, this utility model provides a high-throughput electrothermal digestion instrument, which solves the technical problems existing in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-throughput electrothermal digestion apparatus, comprising a digestion apparatus, a lower chamber door fastened to the front end of the digestion apparatus by bolts, an upper chamber door rotatably connected to the digestion apparatus at the top of the lower chamber door, a control panel fixed to the front end of the digestion apparatus, a partition plate fixed inside the digestion apparatus, a digestion chamber fixed to the top of the partition plate, multiple digestion units inside the digestion chamber, a gas supply pipe inside the digestion chamber, an air inlet pipe fixed to the rear of the gas supply pipe, a heating chamber fixed to the bottom of the air inlet pipe, an air valve connected to the bottom of the heating chamber via a pipe, an air pump fixed to the bottom of the air valve, and the digestion chamber... The top is also fixed with an exhaust gas outlet, and the bottom of the exhaust gas outlet is fixed with an exhaust gas pipe. The bottom of the exhaust gas pipe passes through the partition plate and is fixed with a purification box. An ultrasonic atomizer is fixed to the right side of the purification box via an atomizing liquid pipe. The front end of the ultrasonic atomizer is fixed with a neutralizing liquid tank via a neutralizing liquid pipe. The front end of the purification box is fixed with a wastewater tank via a wastewater pipe. A power supply is also fixed inside the digester. A power cord is fixed to the right end of the power supply. A dehumidification box is fixed to the rear end of the purification box via a dehumidification pipe. An exhaust box is fixed to the rear end of the dehumidification box via a pipe. A compressor is located at the rear end of the exhaust box. A cold air pipe is located at the right end of the compressor. Two locking blocks are also located at the front end of the digester.
[0007] Preferably, the digester has multiple support blocks fixed at the bottom, two gas filters fixed at the rear, multiple sets of digestion unit positioning buckles fixed inside the digestion chamber, each set of digestion unit positioning buckles being slidably connected to the digestion unit inside, and each digestion unit having a digestion tank at the top.
[0008] Preferably, the digester has a locking chamber inside its front end, a locking rod is fixed inside the locking chamber, a locking plate is fixed to the left side of the locking rod, two locking slide rods are slidably connected to the left end of the locking plate, a locking spring is provided on the outside of each locking slide rod, each locking slide rod is fixedly connected to the locking block on its left side, and each locking block can engage with the groove on the upper door.
[0009] Preferably, a reversing motor is fixed at the right end of the digestion chamber, the reversing motor is rotatably connected to the gas supply pipe via a rotating shaft, multiple gas outlets are fixed at the front end of the gas supply pipe, and a temperature sensor is also fixed at the top inside the digestion chamber.
[0010] Preferably, a positioning rod is fixed to the top of the partition plate, a cleaning motor is fixed to the top of the positioning rod, a cleaning rod is rotatably connected to the left side of the cleaning motor, a plurality of cleaning wires are fixed to the left end of the cleaning rod, and a filter plate is provided on the left side of the plurality of cleaning wires and fixedly connected to the air pump.
[0011] Preferably, a ventilation motor is fixed at the rear end of the digestion chamber, and a ventilation fan is rotatably connected to the rear end of the ventilation motor. An air intake temperature sensor is fixed at the rear end of the heating chamber, and a heater is provided at the bottom of the air intake temperature sensor. A heating plate is fixed at the front end of the heater and the heating plate is fixed inside the heating chamber.
[0012] Preferably, the heating chamber has an exhaust valve at the right end that is fixedly connected to the exhaust outlet, an exhaust pump at the bottom of the exhaust valve that is fixedly connected to the partition plate, the exhaust pump that is fixedly connected to the exhaust outlet, an atomizing liquid nozzle inside the purification chamber, the right end of the atomizing liquid nozzle that is fixedly connected to the atomizing liquid pipe, and the atomizing liquid pipe that is fixedly connected to the upper surface inside the purification chamber through the atomizing liquid pipe positioning plate.
[0013] Preferably, an atomizing liquid valve is fixed to the right end of the atomizing liquid tube, an atomizing liquid pump is fixed to the right end of the atomizing liquid valve, the right end of the atomizing liquid pump is fixedly connected to the ultrasonic atomizer through a pipe, a neutralizing liquid pump is fixed to the front end of the ultrasonic atomizer through the neutralizing liquid tube, and a neutralizing liquid valve is fixed to the front end of the neutralizing liquid pump through the neutralizing liquid tube.
[0014] Preferably, a wastewater valve is fixed to the front end of the purification tank, a wastewater pump is fixed to the front end of the wastewater valve through the wastewater pipe, an outlet pipe is fixed to the front end of the wastewater tank, and an outlet valve is fixed to the right end of the outlet pipe.
[0015] Preferably, the purification chamber has a dehumidification door at the rear end, which is fastened to the dehumidification chamber with bolts. The dehumidification chamber has a drying plate inside, and an activated carbon adsorption plate is provided at the front of the drying plate. A humidity sensor is fixed inside the air outlet chamber, and an acid-base concentration sensor is fixed to the left of the humidity sensor. A cold air pump is fixed to the right end of the compressor through a pipe. The top of the cold air pump is fixedly connected to the cold air pipe. A cold air valve is fixed to the upper end of the cold air pipe, and the left end of the cold air valve is fixedly connected to the air inlet pipe at the top of the heating chamber through a pipe.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] (1) This utility model can move the locking plate by locking rod, thereby moving the locking block, so as to facilitate opening the upper chamber door. At the same time, due to the action of locking spring and locking slide rod, the locking block can be inserted into the groove of the upper chamber door, thereby closing the upper chamber door and sealing the digestion chamber, thus preventing gas leakage during digestion, thus ensuring the accuracy of digestion and the digestion effect. At the same time, due to the function of the digestion unit, the entire equipment can supply multiple digestion tanks to work at the same time, thereby improving the digestion efficiency. It is also convenient to remove the digestion tanks, thereby improving the lightness of the equipment and increasing the service life of the equipment. This utility model also solves the problems of long digestion time and low cooling efficiency of traditional electric heating ovens, and small digestion quantity and incomplete digestion of microwave digesters. This utility model has sample electric heating digestion function, compressor refrigeration function, cold storage function, gas emission recovery function, and gas purification function.
[0018] (2) This utility model can deliver air to the heating chamber through an air pump and an air valve, and then heat the air through a heating plate. The air is then delivered to the gas delivery pipe through the air inlet pipe, and then delivered to the digestion chamber through the gas outlet head, thereby heating the digestion tank and improving the digestion efficiency. At the same time, the temperature sensor can monitor the temperature inside the digestion chamber, thereby ensuring that the digestion temperature is uniform and controllable. It can digest a large number of samples, and the digestion experiment is uniform, ensuring that the samples are completely digested. It is suitable for high-throughput rapid high-throughput digestion in fields such as geology, environment, agriculture, grain, petroleum, biology, and food.
[0019] (3) This utility model uses a compressor to reduce the air temperature, and a cold air pump and a cold air valve to deliver cold air through a cold air pipe to the inside of the air inlet pipe, and then to the inside of the gas delivery pipe, and finally to the inside of the digestion chamber, thereby reducing the temperature of the digestion chamber and achieving rapid cooling, thus improving digestion efficiency and saving time. At the same time, the device uses a reversing motor to drive the gas delivery pipe to rotate, which ensures the uniformity of digestion and thus ensures the digestion effect. The compressor of this device provides a cold storage function for the digester. When the sample tank in the digestion chamber has finished digesting... The cold storage chamber releases cold energy into the digestion chamber, accelerating the gas circulation and cooling within the digestion chamber. It is connected to a purification chamber via a gas supply pipe, achieving rapid cooling and gas recovery and purification within the digestion chamber. This invention is a high-throughput digestion instrument in the field of elemental analysis and testing digestion technology. It heats the sample dissolving vessel within the digestion chamber via electric heating, rapidly raising the temperature. After maintaining a constant digestion time, it centrally cools, exhausts, and purifies the gas, thus enabling rapid heating and digestion of the sample, rapid cooling, and gas purification, achieving efficient and rapid digestion.
[0020] (4) This utility model uses a waste gas pump and a waste gas valve to transport the waste gas inside the digestion chamber to the purification box through the waste gas outlet and waste gas pipe. Furthermore, the alkaline solution inside the neutralization liquid tank is sprayed out through the atomizing liquid pipe by the ultrasonic atomizer, thereby humidifying and neutralizing the acidic waste gas inside the purification box. It is then transported to the outlet box through the dehumidification box. At the same time, the humidity sensor and acid-base concentration sensor can monitor whether the output gas meets the standards, thereby achieving waste gas decontamination and fresh air conversion. It can be directly introduced into the laboratory to achieve green, environmentally friendly, high-throughput, and efficient digestion.
[0021] (5) This utility model can transport the neutralized waste liquid inside the purification tank to the waste water tank through the waste water pump and waste water valve. Furthermore, by opening the outlet valve, the waste liquid inside the waste water tank can be easily collected, thereby ensuring the accuracy of waste liquid collection and preventing waste liquid from polluting the environment, thus ensuring the digestion effect. Attached Figure Description
[0022] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0023] In the attached diagram:
[0024] Figure 1 This is a schematic diagram of the main view of this utility model;
[0025] Figure 2 This is a schematic diagram of the back of the present invention;
[0026] Figure 3 This is a schematic diagram of the internal structure of the digestion apparatus of this utility model;
[0027] Figure 4 This is a cross-sectional view of the internal rear end of the digester of this utility model;
[0028] Figure 5 This is a schematic diagram of the rear end of the digestion chamber of this utility model;
[0029] Figure 6 This is a schematic diagram of the top of the partition plate of this utility model;
[0030] Figure 7 This is a schematic diagram of the interior of the heating chamber of this utility model;
[0031] Figure 8 This is a schematic diagram of the cleaning rod of this utility model;
[0032] Figure 9 This is a schematic diagram of the internal structure of the digestion chamber of this utility model;
[0033] Figure 10 This is a schematic diagram of the bottom of the partition plate of this utility model;
[0034] Figure 11 This is a schematic diagram of the interior of the purification box of this utility model;
[0035] Figure 12 This is a schematic diagram of the dehumidification box of this utility model;
[0036] Figure 13 This is a schematic diagram of the interior of the dehumidification box of this utility model;
[0037] Figure 14 This is a schematic diagram of the locking block of this utility model;
[0038] Figure 15 This is a schematic diagram of the internal structure of the locking chamber of this utility model.
[0039] In the diagram: 1-Digester; 2-Gas supply pipe; 3-Purification chamber; 4-Neutralization tank; 5-Ultrasonic atomizer; 6-Compressor; 7-Air pump; 8-Wastewater tank; 9-Dehumidification chamber; 101-Lower door; 102-Upper door; 103-Control panel; 104-Power cord; 105-Support block; 106-Gas filter; 107-Power supply; 108-Digestion unit; 109-Digestion unit positioning buckle; 110-Divider plate ; 111-Digestion chamber; 112-Locking block; 113-Locking rod; 114-Locking chamber; 115-Locking plate; 116-Locking spring; 117-Locking slide bar; 118-Temperature sensor; 119-Digestion tank; 201-Reversing motor; 202-Ventilation fan; 203-Ventilation motor; 204-Gas outlet; 301-Exhaust gas pipe; 302-Exhaust gas pump; 303-Exhaust gas valve; 304-Exhaust gas outlet; 401- Neutralizing liquid valve; 402-Neutralizing liquid pump; 403-Neutralizing liquid pipe; 501-Atomizing liquid pump; 502-Atomizing liquid valve; 503-Atomizing liquid pipe; 504-Atomizing liquid nozzle; 505-Atomizing liquid pipe positioning plate; 601-Cold air pump; 602-Cold air pipe; 603-Cold air valve; 701-Air valve; 702-Inlet pipe; 703-Heating chamber; 704-Inlet air temperature sensor; 705-Heater; 706-Heating plate 707-Filter plate; 708-Cleaning rod; 709-Cleaning wire; 710-Cleaning motor; 711-Positioning rod; 801-Outlet pipe; 802-Outlet valve; 803-Wastewater pump; 804-Wastewater valve; 805-Wastewater pipe; 901-Dehumidification chamber door; 902-Dehumidification pipe; 903-Gas outlet chamber; 904-Humidity sensor; 905-Acid-base concentration sensor; 906-Drying plate; 907-Activated carbon adsorption plate. Detailed Implementation
[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0041] Example 1, by Figure 1-6 , Figure 13 The invention includes a digester 1, which is made of alloy material. A lower chamber door 101, also made of alloy material, is bolted to the front end of the digester 1. An upper chamber door 102, also made of alloy material, is rotatably connected to the digester 1 at the top of the lower chamber door 101. A control panel 103 is fixed to the front end of the digester 1. A partition plate 110, made of alloy material, is fixed inside the digester 1. A digestion chamber 111, also made of alloy material, is fixed to the top of the partition plate 110. The digestion chamber 111 contains multiple digestion units 108, also made of alloy material. A gas supply pipe 2, made of alloy material, is located inside the digestion chamber 111. An air inlet pipe 702 is fixed to the rear of the gas supply pipe 2.
[0042] Beneficially, the digester 1 supports the entire device, the lower door 101 ensures the sealing of the lower end of the digester 1, the upper door 102 ensures the sealing of the digestion chamber 111, the control panel 103 controls the entire device, the partition plate 110 separates the digester 1, the digestion chamber 111 is used for digestion, the digestion unit 108 holds the digestion container 119, the gas supply pipe 2 supplies the required gas to the digestion chamber 111, and the gas inlet pipe 702 is made of flexible material to facilitate the rotation of the gas supply pipe 2.
[0043] A heating chamber 703, made of alloy material, is fixed to the bottom of the air inlet pipe 702. An air valve 701, also made of alloy material, is connected to the bottom of the heating chamber 703 via a pipe. An air pump 7 is fixed to the bottom of the air valve 701. An exhaust gas outlet 304, also made of alloy material, is fixed to the top of the digestion chamber 111. An exhaust gas pipe 301, also made of alloy material, is fixed to the bottom of the exhaust gas outlet 304. The exhaust gas pipe 301 passes through the partition plate 110 and is fixed to a purification box 3, also made of alloy material. An ultrasonic atomizer 5, made of alloy material, is fixed to the right side of the purification box 3 via an atomizing liquid pipe 503. The front end of the ultrasonic atomizer 5 is connected to a neutralization liquid pipe. A neutralizing liquid tank 4 is fixed in 403. A wastewater tank 8 is fixed to the front end of the purification tank 3 via a wastewater pipe 805. A power supply 107 is also fixed inside the digester 1. A power cord 104 is fixed to the right end of the power supply 107. A dehumidification tank 9 is fixed to the rear end of the purification tank 3 via a dehumidification pipe 902. The dehumidification pipe 902 is made of alloy material. The dehumidification tank 9 is made of alloy material. An exhaust box 903 is fixed to the rear end of the dehumidification tank 9 via a pipe. The exhaust box 903 is made of alloy material. A compressor 6 is provided at the rear end of the exhaust box 903. A cold air pipe 602 is provided at the right end of the compressor 6. Two locking blocks 112 are also provided at the front end of the digester 1. The locking blocks 112 are made of alloy material and are used to lock the upper door 102.
[0044] Beneficially, the air pump 7 and the air valve 701 work together to deliver external air into the heating chamber 703, which then heats the air. Waste gas is output through the exhaust outlet 304 and transported to the purification chamber 3 through the exhaust pipe 301, whereby the purification chamber 3 purifies the waste gas. The ultrasonic atomizer 5 atomizes an alkaline solution, and the atomizing liquid pipe 503 positions the atomizing liquid nozzle 504. The neutralization tank 4 holds the alkaline solution, and the wastewater tank 8 holds the completely neutralized waste liquid. The power supply 107 provides the necessary energy for the entire device. The dehumidification chamber 9 positions the drying plate 906, and the exhaust chamber 903 secures the humidity sensor 904 and the acid / base concentration sensor 905. The compressor 6 cools the air and provides cold storage for the digester 1.
[0045] Beneficially, when the sample dissolution vessel in the digestion chamber 111 has completed digestion, the cold storage chamber releases cold energy into the digestion chamber 111, accelerating the gas circulation and cooling within the digestion chamber 111. This is achieved by connecting the gas supply pipe 2 to the purification chamber 3, enabling rapid cooling and gas recovery and purification within the digestion chamber 111. This invention represents a high-throughput digestion instrument in the field of elemental analysis and testing digestion technology. It heats the sample dissolution vessel in the digestion chamber 111 by electric heating, rapidly increasing the temperature. After maintaining a constant digestion time, it centrally cools, exhausts, and purifies the gas, thus enabling rapid sample digestion through heating and rapid cooling, and gas purification, achieving efficient and rapid digestion.
[0046] Example 2, based on Example 1, is... Figure 7-10 As shown, the digester 1 has multiple support blocks 105 fixed at its bottom, the support blocks 105 being made of alloy material. Two gas filters 106 are fixed at the rear of the digester 1. Multiple sets of digestion unit positioning buckles 109, also made of alloy material, are fixed inside the digestion chamber 111. Each set of digestion unit positioning buckles 109 is slidably connected to its internal digestion unit 108. Each digestion unit 108 has a digestion vessel 119 at its top. A locking chamber 1 is located inside the front end of the digester 1. 14. A locking rod 113 is fixed inside the locking chamber 114. A locking plate 115 is fixed to the left side of the locking rod 113. The locking plate 115 is made of alloy material. Two locking slide rods 117 are slidably connected to the left end of the locking plate 115. The locking slide rods 117 are made of alloy material. Each locking slide rod 117 is provided with a locking spring 116 on the outside. Each locking slide rod 117 is fixedly connected to the locking block 112 on its left side. Each locking block 112 can be engaged with the slot on the upper door 102.
[0047] Beneficially, the support block 105 supports the entire device, the gas filter 106 facilitates air entry into the digester 1, the digestion unit positioning buckle 109 positions the digestion unit 108, the locking chamber 114 fixes the locking rod 113, the locking rod 113 is telescopic, thereby driving the locking plate 115 to move, the locking plate 115 positions the locking slide rod 117, the locking slide rod 117 positions the locking block 112, and the locking spring 116 is elastic, thereby driving the locking block 112 to move.
[0048] A reversing motor 201 is fixed to the right end of the digestion chamber 111. The reversing motor 201 is rotatably connected to the gas supply pipe 2 via a rotating shaft. Multiple air outlets 204 are fixed to the front end of the gas supply pipe 2. A temperature sensor 118 is also fixed to the top of the digestion chamber 111. A positioning rod 711 is fixed to the top of the partition plate 110. The positioning rod 711 is made of alloy material. A cleaning motor 710 is fixed to the top of the positioning rod 711. A cleaning rod 708 is rotatably connected to the left side of the cleaning motor 710. The cleaning rod 708 is made of alloy material. Multiple cleaning wires 709 are fixed to the left end of the cleaning rod 708. A filter plate 707 is provided on the left side of the multiple cleaning wires 709 and is fixedly connected to the air pump 7. A ventilation motor 203 is also fixed to the rear end of the digestion chamber 111. A ventilation fan 202 is rotatably connected to the rear end of the ventilation motor 203.
[0049] Beneficially, the ventilation motor 203 can drive the ventilation fan 202 to rotate, which can increase the air flow rate and thus ensure the ventilation effect. The reversing motor 201 can drive the air supply pipe 2 to rotate. The air outlet 204 facilitates air discharge. The temperature sensor 118 is used to monitor the internal temperature of the digestion chamber 111. The positioning rod 711 is used to fix the cleaning motor 710. The cleaning motor 710 can drive the cleaning rod 708 to rotate. The cleaning rod 708 is used to fix the cleaning wire 709. The cleaning wire 709 is made of flexible material and is used to clean impurities on the surface of the filter plate 707.
[0050] An intake air temperature sensor 704 is fixed to the rear end of the heating chamber 703. A heater 705 is provided at the bottom of the intake air temperature sensor 704. A heating plate 706 is fixed to the front end of the heater 705. The heating plate 706 is fixed inside the heating chamber 703. A cold air pump 601 is fixed to the right end of the compressor 6 through a pipe. The top of the cold air pump 601 is fixedly connected to the cold air pipe 602. A cold air valve 603 is fixed to the upper end of the cold air pipe 602. The left end of the cold air valve 603 is fixedly connected to the intake pipe 702 at the top of the heating chamber 703 through a pipe.
[0051] Beneficially, the intake air temperature sensor 704 is used to monitor the gas temperature inside the heating chamber 703, the heater 705 is used to control the operation of the heating plate 706, the heating plate 706 is made of semiconductor material, the heating plate 706 is used to heat the air inside the heating chamber 703, and the cold air pump 601 and the cold air valve 603 can deliver cold air to the inside of the intake pipe 702 through the cold air pipe 602.
[0052] Before using this equipment, the staff places the digester 1 in the required position, then connects it to an external power source via the power cord 104, and then controls the locking lever 113 to retract via the control panel 103, thereby moving the locking plate 115 to the right, which in turn moves the locking block 112 to the right, thus disengaging the upper door 102.
[0053] The operator then opens the upper chamber door 102 and places multiple digestion vessels 119, each containing acid solution, onto the digestion unit 108. The operator then closes the upper chamber door 102. The control panel 103 then resets the locking lever 113. The locking spring 116 and locking slide bar 117 cause the locking block 112 to engage with the right-side groove of the upper chamber door 102, preventing the door from opening and ensuring the equipment's airtightness. The control panel 103 then controls the air pump 7 and the air valve 701. The system operates so that external air enters the digester 1 through the gas filter 106 at the top. At this time, the control panel 103 controls the ventilation motor 203 to work, thereby causing the ventilation fan 202 to rotate, thus accelerating air circulation. The air then enters the air inlet pipe 702 through the filter plate 707. At this time, the control panel 103 controls the cleaning motor 710 to work, thereby driving the cleaning rod 708 to rotate, which in turn drives the cleaning wire 709 to rotate, thus preventing the filter plate 707 from clogging. At this time, the air is delivered to the heating chamber 703 through the air inlet pipe 702.
[0054] Furthermore, the control panel 103 controls the heater 705 and the heating plate 706 to operate, thereby heating the air inside the heating chamber 703. This heated air is then delivered to the air supply pipe 2 through the air inlet pipe 702, and then to the digestion chamber 111 through the air outlet 204, thus heating the digestion chamber 111 and accelerating digestion. At this time, the temperature sensor 118 transmits the temperature information inside the digestion chamber 111 to the control panel 103. Simultaneously, the control panel 103 controls the reversing motor 201 to operate, thereby driving the air supply pipe 2 to rotate, ensuring uniform heating, thus ensuring heating effect and the stability of digestion accuracy. After a certain digestion time, the control panel 103 controls the heater 705... The system stops operating, simultaneously controlling the air pump 7 and the air valve 701 to stop working. The control panel 103 then controls the compressor 6 to operate, thereby cooling the external air. The cooled air is then delivered through the cooling pipe 602 to the air inlet pipe 702 via the cooling pump 601 and the cooling valve 603, and output through the air outlet 204. This reduces the internal temperature of the digestion chamber 111. Simultaneously, the control panel 103 controls the reversing motor 201 to operate again, ensuring uniform cooling of the digestion chamber 111. When the digestion chamber 111 cools to room temperature, the control panel 103 controls the compressor 6 to stop working. Furthermore, the control panel 103 controls the upper door 102 to open, allowing the digestion container 119, which has undergone digestion, to be removed.
[0055] Example 3, based on Example 1, is... Figure 11-12 As shown, the right end of the heating chamber 703 is provided with an exhaust valve 303 which is fixedly connected to the exhaust outlet 304, and the bottom of the exhaust valve 303 is provided with an exhaust pump 302 which is fixedly connected to the partition plate 110.
[0056] Beneficially, the waste gas pump 302, in conjunction with the waste gas valve 303, can transport the waste gas inside the digestion chamber 111 to the waste gas pipe 301.
[0057] The exhaust gas pump 302 is fixedly connected to the exhaust gas outlet 304. The purification box 3 is equipped with an atomizing liquid nozzle 504. The right end of the atomizing liquid nozzle 504 is fixedly connected to the atomizing liquid pipe 503. The atomizing liquid pipe 503 is fixedly connected to the upper surface of the purification box 3 through the atomizing liquid pipe positioning plate 505. The atomizing liquid pipe positioning plate 505 is made of alloy material. An atomizing liquid valve 502 is fixedly attached to the right end of the atomizing liquid pipe 503. An atomizing liquid pump 501 is fixedly attached to the right end of the atomizing liquid valve 502. The right end of the atomizing liquid pump 501 is fixedly connected to the ultrasonic atomizer 5 through a pipe. A neutralizing liquid pump 402 is fixedly attached to the front end of the ultrasonic atomizer 5 through the neutralizing liquid pipe 403. A neutralizing liquid valve 401 is fixedly attached to the front end of the neutralizing liquid pump 402 through the neutralizing liquid pipe 403.
[0058] Beneficially, the neutralizing liquid valve 401 and the neutralizing liquid pump 402 can transport the alkaline solution inside the neutralizing liquid tank 4 to the ultrasonic atomizer 5. The atomizing liquid valve 502 and the atomizing liquid pump 501 cooperate to transport the alkaline solution atomized by the ultrasonic atomizer 5 to the atomizing liquid nozzle 504 through the atomizing liquid tube 503. The atomizing liquid nozzle 504 is used to spray out the alkaline solution. The atomizing liquid tube positioning plate 505 is used to position the atomizing liquid tube 503.
[0059] A wastewater valve 804 is fixed at the front end of the purification tank 3. A wastewater pump 803 is fixed at the front end of the wastewater valve 804 through the wastewater pipe 805. An outlet pipe 801 is fixed at the front end of the wastewater tank 8. The outlet pipe 801 is made of flexible material. An outlet valve 802 is fixed at the right end of the outlet pipe 801.
[0060] Beneficially, the wastewater valve 804 and the wastewater pump 803 work together to transport the waste liquid inside the purification tank 3 to the wastewater tank 8, the water outlet pipe 801 facilitates the output of the waste liquid inside the wastewater tank 8, and the water outlet valve 802 can control the output of the waste liquid inside the wastewater tank 8.
[0061] The purification box 3 is provided with a dehumidification box door 901 at the rear end. The dehumidification box door 901 is fastened to the dehumidification box 9 by bolts. The dehumidification box 9 is provided with a drying plate 906 inside. The drying plate 906 is provided with an activated carbon adsorption plate 907 at the front. The exhaust box 903 is provided with a humidity sensor 904 fixed inside. The humidity sensor 904 is fixed with an acid-base concentration sensor 905 on the left side.
[0062] Beneficially, the dehumidification chamber door 901 ensures the airtightness of the dehumidification chamber 9, the drying plate 906 is used to dry the air inside the purification chamber 3, the activated carbon adsorption plate 907 is used to adsorb unreacted acid and alkali solutions in the gas inside the dehumidification chamber 9, the humidity sensor 904 is used to monitor the humidity of the gas output from the dehumidification chamber 9, and the acid and alkali concentration sensor 905 is used to monitor the acidity and alkalinity of the gas output from the dehumidification chamber 9.
[0063] While lowering the internal temperature of the digestion chamber 111, the control panel 103 simultaneously controls the exhaust gas pump 302 and the exhaust gas valve 303 to operate, allowing cold air to enter the digestion chamber 111. Simultaneously, acidic gas leaking from the digestion process inside the digestion chamber 111 is transported through the exhaust gas outlet 304 to the exhaust gas pipe 301, and then to the purification chamber 3. At this time, the control panel 103 controls the neutralization liquid valve 401 and the neutralization liquid pump 402 to operate, thereby delivering the alkaline solution to the ultrasonic atomizer 5. The ultrasonic atomizer 5 atomizes the alkaline solution, and the control panel 103 controls the atomizing liquid pump 501 and the atomizing liquid valve 502 to operate, thereby delivering the atomized alkaline liquid through the atomizing liquid pipe 503 to the atomizing liquid nozzle 504, thereby delivering the acidic gas inside the purification box 3 through the exhaust gas pipe 301 for humidification and neutralization. At this time, the control panel 103 controls the wastewater pump 803 and the wastewater valve 804 to operate, thereby pumping the neutralized waste liquid inside the purification box 3 into the wastewater tank 8.
[0064] Further, the neutralized gas inside the purification chamber 3 is transported to the dehumidification chamber 9 through the dehumidification pipe 902. At this time, due to the action of the drying plate 906 and the activated carbon adsorption plate 907, the unreacted acid and alkali solutions in the air inside the dehumidification chamber 9 are adsorbed while the gas is dried, and then transported to the exhaust chamber 903. At this time, the control panel 103 can monitor the humidity and pH of the purified gas inside the exhaust chamber 903 through the humidity sensor 904 and the acid and alkali concentration sensor 905. If the purified gas meets the emission standards, the purified gas is directly discharged into the environment, thereby achieving green, environmentally friendly, high-throughput, and efficient decontamination. If the pH and humidity are not up to standard, the control panel 103 will alarm, and the operator will replace the drying plate 906 and the activated carbon adsorption plate 907, and adjust the atomizing liquid valve 502 to control the neutralization accuracy. After cooling is completed, the operator opens the lower chamber door 101 and the water outlet valve 802 to collect the waste liquid, thereby preventing the waste liquid from polluting the environment.
[0065] The working process of this utility model is as follows: Before using this equipment, the operator places the digester 1 in the desired position. The operator then connects it to an external power source via the power cord 104. The operator then controls the locking lever 113 to retract via the control panel 103, thereby moving the locking plate 115 to the right, which in turn moves the locking block 112 to the right, causing the upper door 102 to disengage. The operator then opens the upper door 102 and places multiple digestion vessels 119, each containing acid solution, onto the digestion unit 108. The operator then closes the upper door 102, and the control panel 103 resets the locking lever 113. Due to the action of the locking spring 116 and the locking slide bar 117, the locking block 112 is engaged in the right end groove of the upper box door 102, thereby preventing the upper box door 102 from opening and ensuring the sealing of the equipment. At this time, the control panel 103 controls the air pump 7 and the air valve 701 to work, so that the outside air enters the digester 1 through the gas filter 106 at the top. At this time, the control panel 103 controls the ventilation motor 203 to work, so that the ventilation fan 202 rotates, thereby accelerating the air circulation, and then enters the air inlet pipe 702 through the filter plate 707. At this time, the control panel 103 controls the cleaning motor 710 to work, thereby driving the cleaning rod 7. The 08 rotates, thereby driving the cleaning wire 709 to rotate, thus preventing the filter plate 707 from clogging. At this time, air is delivered to the heating chamber 703 through the air inlet pipe 702. Furthermore, the control panel 103 controls the heater 705 and the heating plate 706 to work, thereby heating the air inside the heating chamber 703. The air is then delivered to the air supply pipe 2 through the air inlet pipe 702, and then delivered to the digestion chamber 111 through the air outlet 204, thereby heating the digestion chamber 111 and accelerating digestion. At this time, the temperature sensor 118 transmits the temperature information inside the digestion chamber 111 to the control panel 103. Simultaneously, the control panel 103 controls the reversing motor 20. The heating element 1 operates, thereby driving the air supply pipe 2 to rotate, ensuring uniform heating, thus guaranteeing heating effect and stable digestion accuracy. After a certain digestion time, the control panel 103 controls the heater 705 to stop working, and simultaneously controls the air pump 7 and the air valve 701 to stop working. Further, the control panel 103 controls the compressor 6 to operate, thereby cooling the external air. The cooled air is then delivered through the cooling pipe 602 to the inside of the air inlet pipe 702 via the cooling pump 601 and cooling valve 603, and then output through the air outlet 204, thereby reducing the internal temperature of the digestion chamber 111. Simultaneously, the control panel 103 controls the reversing motor 201 to start working again.This allows the digestion chamber 111 to cool down evenly. Simultaneously, the control panel 103 controls the exhaust gas pump 302 and the exhaust gas valve 303 to operate simultaneously. This allows cold air to enter the digestion chamber 111, while acidic gas leaking from the digestion process is transported through the exhaust gas outlet 304 to the exhaust gas pipe 301, and then to the purification chamber 3. At this time, the control panel 103 controls the neutralization liquid valve 401 and the neutralization liquid pump 402 to operate, thereby delivering the alkaline solution to the ultrasonic atomizer 5. The ultrasonic atomizer 5 then atomizes the alkaline solution... The solution is atomized, and then the control panel 103 controls the atomizing liquid pump 501 and the atomizing liquid valve 502 to operate, thereby transporting the atomized alkaline liquid through the atomizing liquid pipe 503 to the atomizing liquid nozzle 504, thereby transporting the acidic gas inside the purification tank 3 through the exhaust gas pipe 301 for humidification and neutralization. At this time, the control panel 103 controls the wastewater pump 803 and the wastewater valve 804 to operate, thereby pumping the neutralized waste liquid inside the purification tank 3 into the wastewater tank 8, and further, the neutralized gas inside the purification tank 3 is transported through the dehumidification pipe 902. The gas is then introduced into the dehumidification chamber 9. At this point, the drying plate 906 and the activated carbon adsorption plate 907 adsorb unreacted acid and alkali solutions in the air inside the dehumidification chamber 9 while simultaneously drying the gas. The gas is then further transported to the outlet chamber 903. The control panel 103 monitors the humidity and pH of the purified gas inside the outlet chamber 903 via the humidity sensor 904 and the acid / alkali concentration sensor 905. If the purified gas meets emission standards, it is directly discharged into the environment, thus achieving green, environmentally friendly, high-throughput, and efficient decontamination. If the pH and pH are low... If the humidity is not up to standard, the control panel 103 will sound an alarm. Further, personnel will replace the drying plate 906 and the activated carbon adsorption plate 907, and simultaneously adjust the atomizing liquid valve 502 to control the neutralization accuracy. When the digestion chamber 111 cools to room temperature, the control panel 103 will stop the compressor 6. The control panel 103 will then open the upper chamber door 102 to remove the digestion tank 119, which has completed digestion. Personnel will then open the lower chamber door 101 and the water outlet valve 802 to collect the waste liquid, thus preventing environmental pollution.
[0066] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0067] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high throughput electric heat digestion instrument, characterized in that: The digester includes a digester with a lower chamber door bolted to its front end. An upper chamber door is rotatably connected to the digester at the top of the lower chamber door. A control panel is fixed to the front of the digester. A partition plate is fixed inside the digester, and a digestion chamber is fixed to the top of the partition plate. Multiple digestion units are located inside the digestion chamber. A gas supply pipe is installed inside the digestion chamber, and an air inlet pipe is fixed to the rear of the gas supply pipe. A heating chamber is fixed to the bottom of the air inlet pipe, and an air valve is connected to the bottom of the heating chamber via a pipe. An air pump is fixed to the bottom of the air valve. An exhaust gas outlet is also fixed to the top of the digestion chamber. A waste gas pipe is fixed at the bottom of the inlet. A purification box is fixed to the bottom of the waste gas pipe through the partition plate. An ultrasonic atomizer is fixed to the right side of the purification box via an atomizing liquid pipe. A neutralizing liquid tank is fixed to the front end of the ultrasonic atomizer via a neutralizing liquid pipe. A wastewater tank is fixed to the front end of the purification box via a wastewater pipe. A power supply is also fixed inside the digester. A power cord is fixed to the right end of the power supply. A dehumidification box is fixed to the rear end of the purification box via a dehumidification pipe. An exhaust box is fixed to the rear end of the dehumidification box via a pipe. A compressor is located at the rear end of the exhaust box. A cold air pipe is located to the right end of the compressor. Two locking blocks are also located at the front end of the digester.
2. The high throughput electric digestion instrument of claim 1, wherein: The digester has multiple support blocks fixed at the bottom, two gas filters fixed at the rear, and multiple sets of digestion unit positioning buckles fixed inside the digestion chamber. Each set of digestion unit positioning buckles is slidably connected to the digestion unit inside it, and each digestion unit is provided with a digestion tank at the top.
3. The high-throughput electrothermal digester according to claim 2, characterized in that: The digester has a locking chamber inside its front end, a locking rod is fixed inside the locking chamber, a locking plate is fixed to the left side of the locking rod, and two locking slide rods are slidably connected to the left end of the locking plate. Each locking slide rod is provided with a locking spring on its outside, and each locking slide rod is fixedly connected to the locking block on its left side. Each locking block can engage with the slot on the upper door.
4. The high throughput electric digestion instrument of claim 2, wherein: A reversing motor is fixed at the right end of the digestion chamber. The reversing motor is rotatably connected to the gas supply pipe via a rotating shaft. Multiple gas outlets are fixed at the front end of the gas supply pipe. A temperature sensor is also fixed at the top inside the digestion chamber.
5. The high throughput electric digestion instrument of claim 1, wherein: A positioning rod is fixed to the top of the partition plate, and a cleaning motor is fixed to the top of the positioning rod. A cleaning rod is rotatably connected to the left side of the cleaning motor. Multiple cleaning wires are fixed to the left end of the cleaning rod, and a filter plate is provided on the left side of the multiple cleaning wires and fixedly connected to the air pump.
6. The high throughput electric digestion instrument of claim 5, wherein: A ventilation motor is fixed at the rear end of the digestion chamber, and a ventilation fan is rotatably connected to the rear end of the ventilation motor. An air intake temperature sensor is fixed at the rear end of the heating chamber, and a heater is provided at the bottom of the air intake temperature sensor. A heating plate is fixed at the front end of the heater and is fixed inside the heating chamber.
7. The high throughput electric digestion instrument of claim 6, wherein: The heating chamber is provided with an exhaust gas valve at the right end, which is fixedly connected to the exhaust gas outlet. An exhaust gas pump is provided at the bottom of the exhaust gas valve and is fixedly connected to the partition plate. The exhaust gas pump is fixedly connected to the exhaust gas outlet. The purification box is provided with an atomizing liquid nozzle. The right end of the atomizing liquid nozzle is fixedly connected to the atomizing liquid pipe. The atomizing liquid pipe is fixedly connected to the upper surface of the purification box through the atomizing liquid pipe positioning plate.
8. The high throughput electric digestion instrument of claim 7, wherein: An atomizing liquid valve is fixed to the right end of the atomizing liquid tube, and an atomizing liquid pump is fixed to the right end of the atomizing liquid valve. The right end of the atomizing liquid pump is fixedly connected to the ultrasonic atomizer through a pipe. A neutralizing liquid pump is fixed to the front end of the ultrasonic atomizer through the neutralizing liquid tube, and a neutralizing liquid valve is fixed to the front end of the neutralizing liquid pump through the neutralizing liquid tube.
9. The high throughput electric digestion instrument of claim 7, wherein: A wastewater valve is fixed to the front end of the purification tank, and a wastewater pump is fixed to the front end of the wastewater valve through the wastewater pipe. An outlet pipe is fixed to the front end of the wastewater tank, and an outlet valve is fixed to the right end of the outlet pipe.
10. The high-throughput electrothermal digester according to claim 9, characterized in that: The purification chamber has a dehumidification door at the rear end, which is fastened to the dehumidification chamber with bolts. The dehumidification chamber has a drying plate inside, and an activated carbon adsorption plate is located in front of the drying plate. A humidity sensor is fixed inside the air outlet chamber, and an acid-base concentration sensor is fixed to the left of the humidity sensor. A cold air pump is fixed to the right end of the compressor through a pipe. The top of the cold air pump is fixedly connected to the cold air pipe. A cold air valve is fixed to the upper end of the cold air pipe, and the left end of the cold air valve is fixedly connected to the air inlet pipe at the top of the heating chamber through a pipe.