Lead wire brushing-off device for forming busbar of lead-acid battery

Abstract

The utility model discloses a lead wire brushing-off device for forming a busbar of a lead-acid battery, and relates to the technical field of lead-acid battery production. The device comprises a pair of first cross beams arranged side by side and a pair of second cross beams arranged side by side, a first conveying belt is horizontally arranged between the two first cross beams; a second conveying belt is horizontally arranged between the two second cross beams; the conveying direction of the first conveying belt is perpendicular to the conveying direction of the second conveying belt. A conveying opening is formed in the upper edge of a first cross beam; a material pushing mechanism is arranged on the upper edge of the other first cross beam; a lifting mechanism is vertically arranged at the input end of the second conveying belt; a bearing mechanism is arranged on the lifting mechanism; a plurality of supporting blocks are connected to the bearing mechanism side by side. And a plurality of bristles are vertically fixed on the lower surfaces of the plurality of supporting blocks. The device is reasonable in structural design and convenient to use, and the production quality of the lead-acid battery is effectively guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of lead-acid battery technology, and in particular relates to a lead wire brush breaking device used in the forming of lead-acid battery busbars. Background Technology

[0002] In existing technologies, lead-acid batteries connect various electrode groups via busbars. However, during the busbar forming process, some lead wires remain on the busbar, causing short circuits due to the lead wires connecting the positive and negative electrodes, resulting in the failure of subsequent batteries. Therefore, there is an urgent need to research a lead wire brushing device for use during lead-acid battery busbar forming to solve the above problems. Utility Model Content

[0003] The present invention provides a lead wire brush breaking device for lead-acid battery busbar forming, the purpose of which is to solve the technical problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a lead wire brushing device for forming lead-acid battery busbars, comprising a pair of first crossbeams arranged side by side and a pair of second crossbeams arranged side by side; a first conveyor belt is horizontally installed between the two first crossbeams; a second conveyor belt is horizontally installed between the two second crossbeams; the conveying direction of the first conveyor belt is perpendicular to the conveying direction of the second conveyor belt; the output end of the first conveyor belt is located at the input end of the second conveyor belt; a conveying port for conveying lead-acid batteries on the first conveyor belt to the second conveyor belt is opened on the upper edge of one of the first crossbeams; a pushing mechanism for pushing lead-acid batteries on the first conveyor belt to the second conveyor belt is installed on the upper edge of the other first crossbeam; a lifting mechanism is vertically installed at the input end of the second conveyor belt; a carrying mechanism is installed on the lifting mechanism; multiple support blocks are connected side by side on the carrying mechanism; multiple brush bristles are vertically fixed on the lower surface of each of the multiple support blocks.

[0006] As a preferred embodiment of this utility model, the pushing mechanism includes a side support plate vertically fixed to the upper edge of another first crossbeam; a cylinder is horizontally fixed to one side of the side support plate; the output end of the cylinder slides through the side support plate and extends above the first conveyor belt, and a pushing plate strip parallel to the first crossbeam is horizontally fixed to the output end of the cylinder; a limiting flange is horizontally provided at the end of the pushing plate strip away from the input end of the first conveyor belt.

[0007] As a preferred embodiment of the present invention, the lifting mechanism includes a pair of mounting blocks respectively fixed to the upper edges of the two second crossbeams and a lifting strip horizontally disposed above the mounting blocks; both ends of the lifting strip are vertically slidably inserted with guide posts; the lower ends of the two guide posts are respectively fixed to the upper surfaces of the two mounting blocks.

[0008] As a preferred embodiment of this utility model, a support strip is arranged parallel above the lifting strip; both ends of the support strip are fixed to the upper ends of two guide columns respectively; a stud is vertically threaded onto the support strip; the lower end of the stud is rotatably connected to the upper surface of the lifting strip.

[0009] As a preferred embodiment of this utility model, the supporting mechanism includes a guide rail horizontally fixed to one side of the lifting plate; the length direction of the guide rail is parallel to the length direction of the lifting plate; multiple sliders are slidably connected side by side on the guide rail; and multiple support blocks are respectively connected to the lower part of the multiple sliders.

[0010] As a preferred embodiment of this utility model, a first through hole is vertically opened on one side of the slider; a first positioning post is threaded into the first through hole; one end of the first positioning post can abut against one side of the guide rail.

[0011] As a preferred embodiment of this utility model, the lower part of the slider has a horizontally arranged limiting frame; the support block is slidably inserted into the limiting frame; a second through hole is opened on one side of the slider; a second positioning post is threaded into the second through hole; one end of the second positioning post can abut against one side of the second positioning post.

[0012] This utility model has the following beneficial effects:

[0013] This invention uses a pushing mechanism to push a group of lead-acid batteries from a first conveyor belt onto a second conveyor belt. The arrangement of these lead-acid batteries is perpendicular to the conveying direction of the second conveyor belt, and their length is parallel to the conveying direction of the second conveyor belt. A lifting mechanism adjusts the vertical position of the brush bristles so that the lower end of the bristles is lower than the horizontal position of the lead-acid battery's busbar. By adjusting the relative distance between the support blocks, multiple support blocks are aligned with the position of the group of lead-acid batteries. During the process of pushing the lead-acid batteries onto the second conveyor belt, the lower end of the brush bristles acts on the busbar of the lead-acid batteries, causing the lead wires connected to the positive and negative terminals of the lead-acid batteries to be broken. This not only reduces the risk of short circuits in the lead-acid batteries but also improves the production quality of the lead-acid batteries, giving it high market application value.

[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of a lead wire brush breaking device used in the forming of lead-acid battery busbars according to the present invention.

[0017] Figure 2 for Figure 1 The main view of the structure.

[0018] Figure 3 This is a schematic diagram of the material pushing mechanism of this utility model installed on the first crossbeam.

[0019] Figure 4 This is a schematic diagram of the connection between the lifting mechanism and the bearing mechanism of this utility model.

[0020] Figure 5 This is a schematic diagram of the structure of the load-bearing mechanism of this utility model.

[0021] Figure 6 This is a schematic diagram showing the relative positions of the brush bristles and the lead-acid battery of this utility model.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1-First crossbeam, 2-Second crossbeam, 3-First conveyor belt, 4-Second conveyor belt, 5-Pushing mechanism, 6-Lifting mechanism, 7-Bearing mechanism, 8-Support block, 101-Conveying port, 501-Side support plate, 502-Cylinder, 503-Pushing strip, 504-Limiting flange, 601-Mounting block, 602-Lifting strip, 603-Guide post, 604-Supporting strip, 605-Stud, 701-Guide rail, 702-Slider, 703-First through hole, 704-First positioning post, 705-Limiting frame, 706-Second through hole, 707-Second positioning post, 801-Brush bristles. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1:

[0026] Please see Figure 1-3 As shown, this utility model is a lead wire brushing device used in the forming of lead-acid battery busbars, including a pair of first crossbeams 1 arranged side by side and a pair of second crossbeams 2 arranged side by side; a conventional first conveyor belt 3 is horizontally installed between the two first crossbeams 1; a conventional second conveyor belt 4 is horizontally installed between the two second crossbeams 2; the conveying direction of the first conveyor belt 3 is perpendicular to the conveying direction of the second conveyor belt 4; the output end of the first conveyor belt 3 is located at the input end of the second conveyor belt 4; a conveying port 101 for conveying lead-acid batteries on the first conveyor belt 3 to the second conveyor belt 4 is opened on the upper edge of one first crossbeam 1; a pushing mechanism 5 for pushing lead-acid batteries on the first conveyor belt 3 to the second conveyor belt 4 is installed on the upper edge of the other first crossbeam 1; a lifting mechanism 6 is vertically installed at the input end of the second conveyor belt 4; a carrying mechanism 7 is installed on the lifting mechanism 6; multiple support blocks 8 are connected side by side on the carrying mechanism 7; multiple brush bristles 801 are vertically fixed on the lower surface of each of the multiple support blocks 8. Figure 1 and Figure 6 As shown, in use, a group of lead-acid batteries on the first conveyor belt 3 is pushed onto the second conveyor belt 4 through the conveying port 101 by the pushing mechanism 5. The arrangement direction of this group of lead-acid batteries is perpendicular to the conveying direction of the second conveyor belt 4, and the length direction of the lead-acid batteries is parallel to the conveying direction of the second conveyor belt 4. The lifting mechanism 6 is used to adjust the vertical position of the brush bristles 801 so that the lower horizontal position of the brush bristles 801 is lower than the horizontal position of the busbar of the lead-acid batteries. Then, by adjusting the relative distance between the support blocks 8, the multiple support blocks 8 are aligned with the position of a group of lead-acid batteries. During the process of the lead-acid batteries being pushed onto the second conveyor belt 4, the lower end of the brush bristles 801 acts on the busbar of the lead-acid batteries, causing the lead wires connected to the positive and negative terminals of the lead-acid batteries to be broken. This not only reduces the risk of short circuit in the lead-acid batteries, but also improves the production quality of the lead-acid batteries.

[0027] Among them, such as Figure 3As shown, the pushing mechanism 5 includes a side support plate 501 vertically bolted to the upper edge of another first crossbeam 1; a cylinder 502 is horizontally bolted to one side of the side support plate 501; the output end of the cylinder 502 slides through the side support plate 501 and extends above the first conveyor belt 3, and a pushing plate 503 parallel to the first crossbeam 1 is horizontally bolted to the output end of the cylinder 502; a horizontally positioned limiting flange 504 is integrally formed at the end of the pushing plate 503 away from the input end of the first conveyor belt 3. In use, the cylinder 502 drives the pushing plate 503 to move linearly, thereby pushing a group of lead-acid batteries on the first conveyor belt 3 through the conveying port 101 onto the second conveyor belt 4, effectively ensuring the conveying effect of the lead-acid batteries.

[0028] Example 2:

[0029] Based on Example 1, as follows Figure 4 As shown, the lifting mechanism 6 includes a pair of mounting blocks 601 bolted to the upper edges of the two second crossbeams 2, and a lifting strip 602 horizontally positioned above the mounting blocks 601. Guide posts 603 are vertically slidably inserted into both ends of the lifting strip 602. The lower ends of the two guide posts 603 are bolted to the upper surfaces of the two mounting blocks 601. A support strip 604 is parallel to the lifting strip 602. Both ends of the support strip 604 are bolted to the upper ends of the two guide posts 603. A stud 605 is vertically threaded onto the support strip 604. The lower end of the stud 605 is rotatably connected to the upper surface of the lifting strip 602. In use, rotating the stud 605 drives the lifting strip 602 to move up and down, thereby adjusting the distance between the brush bristles 801 and the lead-acid battery.

[0030] Example 3:

[0031] Based on Example 2, as follows Figure 4-5As shown, the supporting mechanism 7 includes a guide rail 701 horizontally bolted to one side of the lifting plate 602; the length direction of the guide rail 701 is parallel to the length direction of the lifting plate 602; multiple sliders 702 are slidably connected side-by-side on the guide rail 701; multiple support blocks 8 are respectively connected to the lower part of the multiple sliders 702; a first through hole 703 is vertically opened on one side of the slider 702; a first positioning post 704 is threaded into the first through hole 703; one end of the first positioning post 704 can abut against one side of the guide rail 701; a horizontally arranged limiting frame 705 is integrally formed on the lower part of the slider 702; the support block 8 is slidably inserted into the limiting frame 705; a second through hole 706 is opened on one side of the slider 702; a second positioning post 707 is threaded into the second through hole 706; one end of the second positioning post 707 can abut against one side of the second positioning post 707. In use, the support block 8 is slidably inserted into the limiting frame 705, and one end of the second positioning post 707 abuts against one side of the second positioning post 707 to position the support block 8 on the slider 702. The slider 702 is moved on the guide rail 701 by manual operation, thereby adjusting the distance between two adjacent support blocks 8. Then, the position of the slider 702 is locked by one end of the first positioning post 704 abutting against one side of the guide rail 701. This device can be used to handle lead wire breakage of lead-acid batteries of different sizes, effectively ensuring the overall performance of the device.

[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A wire-brushing device for forming lead-acid battery busbars, comprising a pair of first crossbeams (1) arranged side by side and a pair of second crossbeams (2) arranged side by side; a first conveyor belt (3) is horizontally installed between the two first crossbeams (1); a second conveyor belt (4) is horizontally installed between the two second crossbeams (2); characterized in that: The conveying direction of the first conveyor belt (3) is perpendicular to the conveying direction of the second conveyor belt (4); the output end of the first conveyor belt (3) is located at the input end of the second conveyor belt (4); a conveying port (101) for conveying lead-acid batteries on the first conveyor belt (3) to the second conveyor belt (4) is provided on the upper edge of the first crossbeam (1); a pushing mechanism (5) for pushing lead-acid batteries on the first conveyor belt (3) to the second conveyor belt (4) is provided on the upper edge of the first crossbeam (1); a lifting mechanism (6) is vertically installed at the input end of the second conveyor belt (4); a carrying mechanism (7) is installed on the lifting mechanism (6); multiple support blocks (8) are connected side by side on the carrying mechanism (7); multiple brush bristles (801) are vertically fixed on the lower surface of the multiple support blocks (8).

2. The lead wire brush-breaking device for lead-acid battery busbar forming according to claim 1, characterized in that, The pushing mechanism (5) includes a side support plate (501) vertically fixed to the upper edge of another first crossbeam (1); a cylinder (502) is horizontally fixed on one side of the side support plate (501); the output end of the cylinder (502) slides through the side support plate (501) and extends above the first conveyor belt (3), and a pushing plate strip (503) parallel to the first crossbeam (1) is horizontally fixed at the output end of the cylinder (502); a limiting flange (504) is horizontally provided at one end of the pushing plate strip (503) away from the input end of the first conveyor belt (3).

3. A lead wire brush breaking device for use in the formation of a lead acid battery busbar according to claim 1 or 2, characterised in that, The lifting mechanism (6) includes a pair of mounting blocks (601) fixed to the upper edges of the two second crossbeams (2) and a lifting strip (602) horizontally set above the mounting blocks (601); both ends of the lifting strip (602) are vertically slidably inserted with guide posts (603); the lower ends of the two guide posts (603) are fixed to the upper surfaces of the two mounting blocks (601).

4. A lead wire brush breaking device for use in the formation of lead acid battery busbars, according to claim 3, characterised in that, A support strip (604) is arranged parallel above the lifting strip (602); both ends of the support strip (604) are fixed to the upper ends of the two guide posts (603); a stud (605) is vertically threaded onto the support strip (604); the lower end of the stud (605) is rotatably connected to the upper surface of the lifting strip (602).

5. A lead wire brush breaking device for use in the formation of lead acid battery busbars, according to claim 4, characterised in that, The bearing mechanism (7) includes a guide rail (701) horizontally fixed on one side of the lifting plate (602); the length direction of the guide rail (701) is parallel to the length direction of the lifting plate (602); multiple sliders (702) are slidably connected side by side on the guide rail (701); multiple support blocks (8) are respectively connected to the lower part of the multiple sliders (702).

6. A lead wire brush breaking device for use in the formation of lead acid battery busbars, according to claim 5, characterised in that, The slider (702) has a first through hole (703) vertically opened on one side; the first through hole (703) is threaded with a first positioning post (704); one end of the first positioning post (704) can abut against one side of the guide rail (701).

7. A lead wire brush breaking device for use in the formation of lead acid battery busbars according to claim 6, characterized in that, The lower part of the slider (702) has a horizontally arranged limiting frame (705); the support block (8) is slidably inserted into the limiting frame (705); a second through hole (706) is opened on one side of the slider (702); a second positioning post (707) is threaded in the second through hole (706); one end of the second positioning post (707) can abut against one side of the second positioning post (707).

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