Raw material emulsifying device for beverage processing

Abstract

The utility model discloses a raw material emulsifying device for beverage processing, and relates to the technical field of beverage processing equipment, a first stirring shaft is arranged in the middle of a tank body of an emulsifying tank, the first stirring shaft is provided with at least one group of first stirring paddles along the axial direction of the first stirring shaft, and a second stirring shaft is arranged at the bottom of the tank body of the emulsifying tank; and the second stirring shaft is provided with at least one group of second stirring paddles along the axial direction of the second stirring shaft. And a braking assembly for driving the emulsifying tank, the first stirring shaft and the second stirring shaft to rotate is arranged in a bracket of one group of braking frames. According to the design, the braking assembly serves as a driving source, on one hand, the emulsifying tank is driven to turn over up and down, beverage raw materials in the tank are circularly turned over and mixed, on the other hand, the first stirring shaft and the second stirring shaft in the tank are driven to rotate in a combined mode, stirring paddles on shaft rods are driven to rotate, and the turned beverage raw materials in the tank are stirred and mixed again; the stirring and mixing device has diversified stirring and mixing characteristics, the emulsifying time is saved, and meanwhile, the emulsifying sufficiency can be ensured.

Description

Technical Field

[0001] This utility model relates to the field of beverage processing equipment, and in particular to a raw material emulsification device for beverage processing. Background Technology

[0002] In beverage processing, raw materials need to be emulsified to mix two liquids that would otherwise be incompatible. This is typically done using emulsification equipment, such as the emulsification tank for pumpkin juice and fruit and vegetable beverage processing disclosed on the China Patent Network (publication number CN222427679U). This type of emulsification device, by setting up a stirring and mixing component, can start a drive motor to achieve the purpose of stirring and mixing. At the same time, it can use a spiral conveyor to transport the raw material from the bottom of the rotating tube at the bottom of the tank upwards along the inside of the rotating tube, and then re-enter the top of the tank through a return port, thereby achieving the purpose of rapid mixing of the raw material at the bottom of the tank with the raw material at the top and middle of the tank.

[0003] However, the beverage emulsification equipment disclosed in the aforementioned patents and currently used in the market still has some shortcomings: the existing method, which uses a spiral component to drive the beverage raw materials for circulating upward conveying, and then uses a stirring component for stirring, although it can improve the efficiency of the upward and downward mixing of beverage raw materials, has poor overall mixing efficiency and is relatively limited. Therefore, those skilled in the art have provided a raw material emulsification device for beverage processing to solve the problems mentioned in the background art. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a raw material emulsification device for beverage processing, which solves the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a raw material emulsification device for beverage processing, comprising a support platform;

[0006] Two sets of brake frames are provided above the support platform. Two sets of support shaft seats are provided at the upper ends of the two sets of brake frames in an opposing manner. An emulsifying tank is provided between the two sets of support shaft seats. A material pipe assembly is provided above the tank body of the emulsifying tank.

[0007] The emulsifying tank has a first stirring shaft that passes through the support shaft seat in the middle of the tank body, and the first stirring shaft has at least one set of first stirring blades along its axial direction. The emulsifying tank has a second stirring shaft at the bottom of the tank body, and the second stirring shaft has at least one set of second stirring blades along its axial direction.

[0008] One set of the brake frames has a brake assembly inside the bracket that drives the emulsifying tank, the first stirring shaft, and the second stirring shaft to rotate.

[0009] As a further technical solution of this utility model: the braking assembly includes a brake shaft axially disposed on the brake motor along the support shaft seat, one end of the brake shaft is provided with a transmission belt for driving the support shaft seat, and the middle part of the brake shaft is provided with a transmission gear for driving the first stirring shaft, and the other end of the brake shaft is provided with a brake motor mounted on the brake frame.

[0010] As a further technical solution of this utility model: one end of the brake shaft is provided with a first transmission pulley, and one end of the support shaft seat is provided with a second transmission pulley, and the first transmission pulley and the second transmission pulley are connected by a transmission belt.

[0011] As a further technical solution of this utility model: a second transmission gear is provided at one end of the first stirring shaft, and the second transmission gear meshes with the first transmission gear for transmission.

[0012] As a further technical solution of this utility model: the inner wall of the emulsifying tank is provided with a brake housing that is ring-fitted between the first stirring shaft and the second stirring shaft. The first stirring shaft is provided with a synchronous pulley with a built-in brake housing along its axial direction. The second stirring shaft is provided with a synchronous pulley with a built-in brake housing along its axial direction. The synchronous pulley and the synchronous pulley are connected by a synchronous belt drive.

[0013] As a further technical solution of this utility model: both the first stirring blade and the second stirring blade are multiple sets, and the first stirring blade and the second stirring blade are arranged in an alternating manner.

[0014] As a further technical solution of this utility model: the feed pipe assembly includes a feed pipe disposed above the emulsification tank body, the feed pipe opening is connected to a sealing cap, and a second discharge pipe is provided on one side of the feed pipe opening, and a first discharge pipe is provided on one side of the sealing cap that is connected to the second discharge pipe.

[0015] As a further technical solution of this utility model: the feeding tube and the sealing cover are sealed and fixed by multiple sets of fastening knobs arranged along its circumference.

[0016] As a further technical solution of this utility model: the cover plate of the sealing cover has an inner concave cavity, which coincides with the opening of the feeding pipe and is connected to the first discharge pipe.

[0017] As a further technical solution of this utility model: a discharge valve is provided at the other end of the second discharge pipe.

[0018] This utility model provides a raw material emulsification device for beverage processing, which has the following advantages compared with the prior art:

[0019] The beverage raw material emulsification device designed here uses a braking component as the driving source. On the one hand, it drives the emulsification tank to rotate up and down, so that the beverage raw materials inside the tank can be circulated and mixed. On the other hand, it drives the combination of the first and second stirring shafts inside the tank to rotate, which drives the stirring paddle on its shaft to rotate, and further stirs and mixes the beverage raw materials that are tumbling inside the tank. It has diversified stirring and mixing characteristics, and can carry out a thorough, uniform, fast and efficient emulsification and mixing process for beverage raw materials, saving emulsification time while ensuring sufficient emulsification. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of a raw material emulsification device for beverage processing.

[0021] Figure 2 A raw material emulsification device for beverage processing Figure 1 Enlarged view of point A in the middle;

[0022] Figure 3 A first cross-sectional view of a raw material emulsification device for beverage processing;

[0023] Figure 4 A second cross-sectional view of a raw material emulsification device for beverage processing;

[0024] Figure 5 This is a plan view of a raw material emulsification device for beverage processing.

[0025] In the diagram: 1. Support platform; 2. Brake frame; 3. Brake motor; 4. Emulsifying tank; 5. Feeding pipe; 6. Sealing cover; 7. Fastening knob; 8. First discharge pipe; 9. Second discharge pipe; 91. Discharge valve; 10. First stirring shaft; 11. First stirring paddle; 12. Second stirring shaft; 13. Second stirring paddle; 14. Brake housing; 15. Synchronous pulley one; 16. Synchronous belt; 17. Synchronous pulley two; 18. Brake shaft; 19. Transmission gear one; 20. Transmission gear two; 21. Transmission pulley one; 22. Transmission belt; 23. Transmission pulley two; 24. Support shaft seat. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5This utility model provides a technical solution for a raw material emulsification device for beverage processing: A raw material emulsification device for beverage processing includes a support platform 1, two sets of brake frames 2 are provided above the support platform 1, and two sets of support shaft seats 24 are provided at the upper ends of the two sets of brake frames 2 in an opposing manner. An emulsification tank 4 is provided between the two sets of support shaft seats 24. A feed pipe assembly is provided above the tank body of the emulsification tank 4. The feed pipe assembly includes a feed pipe 5 located above the tank body of the emulsification tank 4. A sealing cap 6 is connected to the opening of the feed pipe 5. The feed pipe 5 and the sealing cap 6 are sealed and fixed by multiple sets of fastening knobs 7 arranged circumferentially. The feed pipe 5 is used as a feed component. The feed pipe 5 is initially kept in an upward state. Beverage raw materials are fed into the emulsification tank 4 through the feed pipe 5. After the feeding is closed, the sealing cap 6 is closed, and the sealing cap 6 and the feed pipe 5 are sealed by the fastening knobs 7, so that the emulsification tank 4 can be rotated to maintain the seal.

[0028] Furthermore, a second discharge pipe 9 is provided on one side of the inlet of the feeding pipe 5, and a first discharge pipe 8 is provided on one side of the cover plate of the sealing cover 6, which is connected to the second discharge pipe 9. The cover plate of the sealing cover 6 has an inner concave cavity, which coincides with the inlet of the feeding pipe 5 and is interconnected with the first discharge pipe 8. The other end of the inlet of the second discharge pipe 9 is provided with a discharge valve 91. After the beverage emulsification is completed, the feeding pipe 5 is kept in a downward state. At this time, the discharge valve 91 can be opened, and the beverage raw materials in the emulsification tank 4 can be discharged by gravity through the connection between the first discharge pipe 8 and the second discharge pipe 9.

[0029] As a further embodiment, the emulsifying tank 4 has a first stirring shaft 10 passing through the support shaft seat 24 in the middle of the tank body, and the first stirring shaft 10 has at least one set of first stirring paddles 11 along its axial direction. The emulsifying tank 4 has a second stirring shaft 12 at the bottom of the tank body, and the second stirring shaft 12 has at least one set of second stirring paddles 13 along its axial direction. The bracket of one set of brake frames 2 has a braking assembly inside that drives the emulsifying tank 4, the first stirring shaft 10, and the second stirring shaft 12 to rotate. Based on the braking assembly as the driving source, on the one hand, the emulsifying tank 4 is driven to rotate up and down in a cycle, so that the beverage raw materials in the tank are rotated and mixed in a cycle. On the other hand, the combination of the first stirring shaft 10 and the second stirring shaft 12 in the tank is driven to rotate, which drives the first stirring paddles 11 and the second stirring paddles 13 on their shafts to rotate, so as to stir and mix the beverage raw materials that are rotated in the tank again, and to carry out diversified stirring, mixing and emulsification of the beverage raw materials. Specifically:

[0030] The braking assembly includes a brake shaft 18 axially mounted on a brake motor 3 along a support shaft seat 24. One end of the brake shaft 18 is provided with a transmission belt 22 for driving the support shaft seat 24, and the middle of the brake shaft 18 is provided with a transmission gear 19 for driving a first stirring shaft 10. The other end of the brake shaft 18 is provided with a brake motor 3 mounted on a brake frame 2. One end of the brake shaft 18 is provided with a transmission pulley 21, and one end of the support shaft seat 24 is provided with a transmission pulley 23. The transmission pulley 21 and the transmission pulley 23 are connected by a transmission belt 22. One end of the first stirring shaft 10 is provided with a transmission gear 20, which is connected to the transmission motor 3. The gear 19 meshes and drives the brake motor 3 to rotate the brake shaft 18. While the brake shaft 18 rotates, it drives the combination of transmission pulley 21, transmission belt 22, and transmission pulley 23 to rotate, which in turn drives the emulsification tank 4 between the support shaft seats 24 to rotate. The rotation of the emulsification tank 4 performs a tumbling stirring and emulsification process on the beverage raw materials inside the tank. At the same time, it drives the combination of transmission pulley 21 and transmission pulley 23 to rotate, forming a reverse braking force. This drives the first stirring shaft 10 to rotate in the opposite direction relative to the emulsification tank 4. The first stirring paddle 11 on its shaft performs a second stirring and emulsification process on the beverage raw materials that are tumbling inside the tank.

[0031] Furthermore, the inner wall of the emulsification tank 4 is provided with a brake housing 14 that is ring-fitted between the first stirring shaft 10 and the second stirring shaft 12. The first stirring shaft 10 is provided with a synchronous pulley 15 with the built-in brake housing 14 along its axial direction, and the second stirring shaft 12 is provided with a synchronous pulley 17 with the built-in brake housing 14 along its axial direction. The synchronous pulley 15 and the synchronous pulley 17 are connected by a synchronous belt 16. When the first stirring shaft 10 rotates, it drives the combination of the synchronous pulley 15, the synchronous belt 16, and the synchronous pulley 17 to rotate, which in turn drives the second stirring shaft 12 to rotate, and drives the second stirring paddle 13 on its shaft to rotate, thereby further improving the stirring, mixing and emulsification efficiency of the beverage raw materials in the tank.

[0032] It should be noted that there are multiple sets of the first stirring paddle 11 and the second stirring paddle 13, and the first stirring paddle 11 and the second stirring paddle 13 are arranged in an alternating manner. By setting the first stirring paddle 11 and the second stirring paddle 13 in an alternating manner, the beverage raw materials in the tank can be stirred in different directions, so as to improve the efficiency and comprehensiveness of mixing and emulsifying the beverage raw materials.

[0033] The working principle of this utility model is as follows: When emulsifying beverage raw materials, the beverage raw materials to be emulsified are fed into the emulsification tank 4 through the feeding pipe 5. After the feeding is closed, the sealing cover 6 is closed, and the sealing cover 6 and the feeding pipe 5 are sealed by the fastening knob 7, so that the emulsification tank 4 can be turned over to maintain the seal.

[0034] Then, the brake motor 3 is controlled to work, driving the brake shaft 18 to rotate. As a driving source, it drives the combination of transmission pulley 21, transmission belt 22, and transmission pulley 23 to rotate, driving the emulsification tank 4 between the support shaft seat 24 to rotate. By rotating the emulsification tank 4, the beverage raw materials in the tank are subjected to a tumbling stirring and emulsification process, so that the beverage raw materials are mixed and emulsified in an overall up-and-down tumbling form. On the other hand, it drives the combination of transmission pulley 21 and transmission pulley 23 to rotate, forming a reverse braking force, driving the first stirring shaft 10 to rotate in the opposite direction relative to the emulsification tank 4. The first stirring paddle 11 on its shaft is used to stir and emulsify the beverage raw materials that are tumbling in the tank again. At the same time, the rotation of the first stirring shaft 10 drives the combination of synchronous pulley 15, synchronous belt 16, and synchronous pulley 27 to rotate, which in turn drives the second stirring paddle 13 on the second stirring shaft 12 to rotate, further improving the stirring, mixing and emulsification efficiency of the beverage raw materials in the tank.

[0035] After the beverage is mixed and emulsified, by keeping the feed pipe 5 in a downward position and opening the discharge valve 91, the beverage raw materials in the emulsification tank 4 are discharged by gravity through the connection between the first discharge pipe 8 and the second discharge pipe 9.

[0036] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A raw material emulsification device for beverage processing, characterized in that, Including the support platform (1); Two sets of brake frames (2) are provided above the support platform (1). Two sets of support shaft seats (24) are provided at the upper ends of the two sets of brake frames (2) in an opposing manner. An emulsifying tank (4) is provided between the two sets of support shaft seats (24). A material pipe assembly is provided above the tank body of the emulsifying tank (4). The emulsifying tank (4) has a first stirring shaft (10) that passes through the support shaft seat (24) in the middle of the tank body, and the first stirring shaft (10) has at least one set of first stirring paddles (11) along its axial direction. The emulsifying tank (4) has a second stirring shaft (12) at the bottom of the tank body, and the second stirring shaft (12) has at least one set of second stirring paddles (13) along its axial direction. One of the brake frames (2) has a brake assembly inside its support that drives the emulsifying tank (4), the first stirring shaft (10), and the second stirring shaft (12) to rotate.

2. The raw material emulsification device for beverage processing according to claim 1, characterized in that, The braking assembly includes a brake shaft (18) axially mounted on a brake motor (3) along a support shaft seat (24). One end of the brake shaft (18) is provided with a transmission belt (22) for driving the support shaft seat (24), and the middle part of the brake shaft (18) is provided with a transmission gear (19) for driving the first stirring shaft (10). The other end of the brake shaft (18) is provided with a brake motor (3) mounted on a brake frame (2).

3. The raw material emulsification device for beverage processing according to claim 2, characterized in that, One end of the brake shaft (18) is provided with a first transmission pulley (21), and one end of the support shaft seat (24) is provided with a second transmission pulley (23). The first transmission pulley (21) and the second transmission pulley (23) are connected by a transmission belt (22).

4. The raw material emulsification device for beverage processing according to claim 2, characterized in that, One end of the first stirring shaft (10) is provided with a second transmission gear (20), which meshes with the first transmission gear (19) for transmission.

5. The raw material emulsification device for beverage processing according to claim 1, characterized in that, The inner wall of the emulsifying tank (4) is provided with a brake housing (14) that is ring-fitted between the first stirring shaft (10) and the second stirring shaft (12). The first stirring shaft (10) is provided with a synchronous pulley (15) with the built-in brake housing (14) along its axial direction. The second stirring shaft (12) is provided with a synchronous pulley (17) with the built-in brake housing (14) along its axial direction. The synchronous pulley (15) and the synchronous pulley (17) are connected by a synchronous belt (16).

6. The raw material emulsification device for beverage processing according to claim 1, characterized in that, The first stirring paddle (11) and the second stirring paddle (13) are both multiple sets, and the first stirring paddle (11) and the second stirring paddle (13) are arranged in an alternating manner.

7. The raw material emulsification device for beverage processing according to claim 1, characterized in that, The feed pipe assembly includes a feed pipe (5) located above the emulsifying tank (4), the feed pipe (5) is connected to a sealing cap (6), and a second discharge pipe (9) is provided on one side of the feed pipe (5), and a first discharge pipe (8) is provided on one side of the sealing cap (6) that is connected to the second discharge pipe (9).

8. The raw material emulsification device for beverage processing according to claim 7, characterized in that, The feeding pipe (5) and the sealing cover (6) are sealed and fixed by a set of fastening knobs (7) arranged along its circumference.

9. A raw material emulsification device for beverage processing according to claim 7, characterized in that, The sealing cover (6) has an inner cavity inside the cover plate, which coincides with the opening of the feed pipe (5) and is connected to the first discharge pipe (8).

10. A raw material emulsification device for beverage processing according to claim 7, characterized in that, The other end of the second discharge pipe (9) is equipped with a discharge valve (91).

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