Uniform batching equipment for cleaning agent production

Abstract

The utility model discloses uniform batching equipment for cleaning agent production, relates to the technical field of batching equipment, and solves the technical problem that various raw materials cannot be quantitatively, circularly and uniformly mixed in the existing technical scheme. Comprising a main base, a mounting frame is arranged on the main base, a raw material tank is arranged on the mounting frame, a mixing tank is arranged on the mounting frame, and a circulation stirring structure is arranged in the mixing tank. The fluid disturbance and raw material dispersion effects in the mixing cavity are remarkably enhanced, full and uniform mixing of multi-component raw materials is effectively guaranteed, and the quality and stability of a cleaning agent product are improved; a quantitative feeding structure is adopted, the conveying amount of all raw materials can be accurately controlled, automatic, quantitative and proportional feeding is achieved, manual operation errors are effectively avoided, and the batching accuracy and the production efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the field of batching equipment technology, specifically a uniform batching equipment for detergent production. Background Technology

[0002] This utility model relates to the technical field of detergent production. With the rapid development of the detergent industry, the market has placed higher demands on the quality and performance of detergent products. Traditional detergent production methods often involve manual or simple mechanical mixing, which suffers from problems such as uneven mixing, low efficiency, and raw material waste, making it difficult to meet the needs of modern large-scale production. Furthermore, detergent formulations often contain multiple liquid and solid raw materials, which are prone to stratification, agglomeration, or excessively high local concentrations during mixing, directly affecting the stability and effectiveness of the product. Therefore, developing a batching device capable of automatically, accurately, and uniformly mixing multi-component raw materials has become an important technological direction for improving the quality and efficiency of detergent production.

[0003] The uniform batching equipment used in detergent production can achieve multiple functions such as quantitative delivery of raw materials, dynamic stirring, and microbubble dispersion through an automated control system, ensuring thorough and uniform mixing of various raw materials. This equipment not only effectively reduces manual operation and human error in the production process, but also improves raw material utilization and product consistency, which is of great significance for ensuring detergent product performance, enhancing the level of automation in enterprise production, and improving market competitiveness. At the same time, the application of uniform batching equipment helps optimize production processes, save energy and resources, and promote green manufacturing and sustainable development.

[0004] Existing technical solutions have the problem of not being able to quantitatively and uniformly mix multiple raw materials. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a uniform mixing device for detergent production, which solves the technical problem that existing technical solutions cannot quantitatively and uniformly mix multiple raw materials.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a uniform batching device for detergent production, comprising a main base, a mounting frame on the main base, a raw material tank on the mounting frame, a mixing tank on the mounting frame, a circulating stirring structure inside the mixing tank, a microbubble dispersion structure on the mounting frame, a quantitative feeding structure at the output end of the raw material tank, the output end of the quantitative feeding structure being connected to the upper end of the mixing tank, and a discharge structure at the lower end of the mixing tank; by integrating the raw material tank, mixing tank, circulating stirring structure, microbubble dispersion structure, and quantitative feeding structure onto the main base and mounting frame, quantitative supply, mixing, and microbubble dispersion of each raw material are achieved, improving the uniformity of batching and the quality of the detergent product, while also being compact and easy to operate and maintain.

[0007] Preferably, there are at least two raw material tanks, and the lower end of the raw material tank is higher than the upper end of the mixing tank. Setting at least two raw material tanks enables the simultaneous feeding of multiple components, and the lower end of the raw material tank is higher than the upper end of the mixing tank, which helps to utilize gravity to assist the flow of raw materials, improves feeding efficiency and system reliability.

[0008] Preferably, the quantitative feeding structure includes a feeding pipe connected to the lower end of the raw material tank and the upper end of the mixing tank. The feeding pipe is equipped with a liquid delivery pump, a flow detector, and a solenoid valve. By setting up the liquid delivery pump, flow detector, and solenoid valve, precise control and automated management of the raw material flow can be achieved, effectively ensuring that each raw material is quantitatively supplied to the mixing tank according to the set ratio, thereby improving the batching accuracy and automation level.

[0009] Preferably, the circulating stirring structure includes a circulating pipe and helical blades. The circulating pipe is fixedly installed inside the mixing tank, and a main shaft is rotatably installed inside the mixing tank. The helical blades are fixedly installed on the main shaft, and a first motor is fixedly installed at the top of the mixing tank. The drive end of the first motor is fixedly connected to the upper end of the main shaft. The circulating pipe is an open-top and closed-bottom pipe, and the helical blades are rotatably installed inside the circulating pipe. The liquid flow direction inside the circulating pipe is from top to bottom, and the liquid flow direction in the area between the circulating pipe and the mixing tank is from bottom to top. By setting up the circulating stirring structure, the liquid inside the mixing tank can be circulated up and down. Combined with the stirring action of the helical blades, the fluid disturbance and material dispersion in the mixing chamber are effectively enhanced, improving the mixing uniformity and efficiency of the ingredients.

[0010] Preferably, the microbubble dispersion structure includes a bubble generator, which is fixedly installed on the lower wall of the mixing tank. An air pump is fixedly installed on the mounting frame, and an air guide pipe is fixedly installed at the output end of the air pump. The output end of the air guide pipe is connected to the air inlet of the bubble generator. An exhaust valve is fixedly installed at the upper end of the mixing tank. Through the cooperation of the bubble generator and the air pump, a large number of microbubbles are formed in the mixing tank, which enhances the gas-liquid dispersion effect in the liquid, helps to promote the full mixing and reaction of raw materials, improves the uniformity and stability of the final product, and at the same time, the exhaust valve facilitates the discharge of excess gas, ensuring a safe mixing environment.

[0011] Preferably, the discharge structure includes a discharge pipe, the input end of which is fixedly connected to the lower end of the mixing tank, and a switch valve is fixedly installed on the discharge pipe. By setting a discharge pipe and a switch valve at the lower end of the mixing tank, convenient discharge and dispensing of the mixed cleaning agent can be achieved, ensuring the controllability and hygiene of the discharge process and facilitating subsequent process operations.

[0012] Preferably, a controller is fixedly installed on the mounting frame, and an operation panel is fixedly installed on the controller; this enables centralized control and parameter adjustment of various functional modules of the equipment, improves the automation level and ease of operation of the equipment, and facilitates user monitoring and management of the production process.

[0013] Beneficial effects

[0014] This invention provides a uniform batching device for detergent production. The invention utilizes the synergistic effect of a circulating stirring structure and spiral blades to achieve vertical circulation of materials within the mixing tank, significantly enhancing fluid disturbance and raw material dispersion within the mixing chamber. This effectively ensures thorough and uniform mixing of multiple components, improving the quality and stability of the detergent product. The quantitative feeding structure, composed of a liquid pump, flow detector, and solenoid valve, enables precise control of the delivery volume of each raw material, achieving automated, quantitative, and proportional feeding. This effectively avoids human error and improves the accuracy of batching and production efficiency. Attached Figure Description

[0015] Figure 1 This is a front view structural diagram of a uniform batching device for producing cleaning agents according to the present invention.

[0016] In the diagram: 1. Main base; 2. Mounting frame; 3. Raw material tank; 4. Mixing tank; 5. Feed pipe; 6. Liquid pump; 7. Flow detector; 8. Solenoid valve; 9. Circulation pipe; 10. Spiral blade; 11. Main shaft; 12. First motor; 13. Bubble generator; 14. Air pump; 15. Air guide pipe; 16. Exhaust valve; 17. Discharge pipe; 18. Switch valve; 19. Controller; 20. Operation panel; Detailed Implementation

[0017] To further illustrate the technical means and effects adopted by this utility model to achieve its intended purpose, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Detailed description follows.

[0018] Please see Figure 1 This utility model provides a technical solution: a uniform batching device for detergent production, including a main base 1, a mounting frame 2 on the main base 1, a raw material tank 3 on the mounting frame 2, a mixing tank 4 on the mounting frame 2, a circulating stirring structure inside the mixing tank 4, a microbubble dispersion structure on the mounting frame 2, a quantitative feeding structure at the output end of the raw material tank 3 connected to the upper end of the mixing tank 4, and a discharge structure at the lower end of the mixing tank 4; by integrating the raw material tank 3, the mixing tank 4, the circulating stirring structure, the microbubble dispersion structure, and the quantitative feeding structure on the main base 1 and the mounting frame 2, quantitative supply, mixing, and microbubble dispersion of each raw material are achieved, improving the uniformity of batching and the quality of the detergent product, while also having a compact structure that is easy to operate and maintain.

[0019] In this embodiment, the number of raw material tanks 3 is not less than two, and the lower end of the raw material tank 3 is higher than the upper end of the mixing tank 4. Setting at least two raw material tanks 3 can realize the simultaneous feeding of multiple components of raw materials. Moreover, the lower end of the raw material tank 3 is higher than the upper end of the mixing tank 4, which helps to use gravity to assist the flow of raw materials, improve the feeding efficiency and the reliability of the system.

[0020] In this embodiment, the quantitative feeding structure includes a feeding pipe 5, which is connected to the lower end of the raw material tank 3 and the upper end of the mixing tank 4. The feeding pipe 5 is equipped with a liquid delivery pump 6, a flow detector 7, and a solenoid valve 8. By setting the liquid delivery pump 6, the flow detector 7, and the solenoid valve 8, precise control and automated management of the raw material flow can be achieved, effectively ensuring that each raw material is quantitatively supplied to the mixing tank 4 according to the set ratio, thereby improving the batching accuracy and automation level.

[0021] In this embodiment, the circulating stirring structure includes a circulating pipe 9 and a spiral blade 10. The circulating pipe 9 is fixedly installed inside the mixing tank 4. A main shaft 11 is rotatably installed inside the mixing tank 4. The spiral blade 10 is fixedly installed on the main shaft 11. A first motor 12 is fixedly installed at the top of the mixing tank 4. The drive end of the first motor 12 is fixedly connected to the upper end of the main shaft 11. The circulating pipe 9 is an open-top and bottom-bottom pipe. The spiral blade 10 is rotatably installed inside the circulating pipe 9. The liquid flow direction inside the circulating pipe 9 is from top to bottom, and the liquid flow direction in the area between the circulating pipe 9 and the mixing tank 4 is from bottom to top. By setting up the circulating stirring structure, the liquid inside the mixing tank 4 can be circulated up and down. Combined with the stirring action of the spiral blade 10, the fluid disturbance and material dispersion in the mixing chamber are effectively enhanced, improving the mixing uniformity and efficiency of the ingredients.

[0022] In this embodiment, the microbubble dispersion structure includes a bubble generator 13, which is fixedly installed on the lower inner wall of the mixing tank 4. An air pump 14 is fixedly installed on the mounting bracket 2, and an air guide pipe 15 is fixedly installed at the output end of the air pump 14. The output end of the air guide pipe 15 is connected to the air inlet of the bubble generator 13. An exhaust valve 16 is fixedly installed at the upper end of the mixing tank 4. Through the cooperation of the bubble generator 13 and the air pump 14, a large number of microbubbles are formed in the mixing tank 4, which enhances the gas-liquid dispersion effect in the liquid, helps to promote the full mixing and reaction of raw materials, improves the uniformity and stability of the final product, and at the same time, the exhaust valve 16 facilitates the discharge of excess gas, ensuring a safe mixing environment.

[0023] In this embodiment, the discharge structure includes a discharge pipe 17, the input end of which is fixedly connected to the lower end of the mixing tank 4, and a switch valve 18 is fixedly installed on the discharge pipe 17. By setting the discharge pipe 17 and the switch valve 18 at the lower end of the mixing tank 4, the discharge and dispensing of the mixed cleaning agent can be conveniently achieved, ensuring the controllability and hygiene of the discharge process and facilitating subsequent process operations.

[0024] In this embodiment, a controller 19 is fixedly installed on the mounting frame 2, and an operation panel 20 is fixedly installed on the controller 19; this enables centralized control and parameter adjustment of various functional modules of the equipment, improves the automation level and ease of operation of the equipment, and facilitates user monitoring and management of the production process.

[0025] Its detailed connection methods are well-known technologies in this field; such as Figure 1 As shown, add each type of required cleaning agent raw material into the corresponding raw material tank 3, ensure that the raw material tank 3 is well sealed, and check whether the connection between the lower end of the raw material tank 3 and the supply pipe 5 is secure.

[0026] Process parameters such as the feeding ratio, feeding amount, stirring time, stirring speed, microbubble dispersion time, and gas flow rate of each raw material can be set via the operation panel 20 or the controller 19.

[0027] When the equipment is started, the quantitative feeding structure (including the liquid delivery pump 6, flow detector 7, and solenoid valve 8) automatically delivers each raw material to the mixing tank 4 in proportion according to the set parameters. At this time, the height difference of the raw material tank 3 and the power of the liquid delivery pump 6 can be used to achieve efficient feeding.

[0028] After the raw materials enter the mixing tank 4, the circulating stirring structure is activated. The first motor 12 drives the main shaft 11 and the spiral blades 10 to rotate. The liquid forms a downward flow inside the circulating pipe 9 and a downward flow outside the circulating pipe 9, realizing the circulating stirring of the liquid in the mixing tank 4 and promoting the full and uniform mixing of the raw materials.

[0029] The microbubble dispersion structure is activated. Gas pump 14 delivers gas through gas pipe 15 to bubble generator 13 at the bottom of mixing tank 4. Bubble generator 13 generates a large number of microbubbles that disperse in the mixture, further promoting the dispersion and mixing of raw materials. Exhaust valve 16 at the top of mixing tank 4 can release excess gas in a timely manner to ensure safety.

[0030] Based on the set mixing and dispersion time, the mixing uniformity is automatically or manually checked. Once the process requirements are confirmed to be met, the process proceeds to the next step.

[0031] Open the valve 18 on the discharge structure to deliver the well-mixed cleaning agent to the storage tank or packaging equipment in the subsequent process through the discharge pipe 17. Close the valve 18 to complete one batching process.

[0032] After the batching is completed, the equipment can be cleaned through the mixing tank 4 and pipelines as needed. The operating status of each component of the equipment should be checked, and key components such as the liquid delivery pump 6, stirring mechanism, and bubble generator 13 should be maintained regularly to ensure long-term stable operation of the equipment.

[0033] It should be noted that in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A uniform dispensing device for producing cleaning agents, comprising a main base (1), characterized in that, The main base (1) is provided with a mounting frame (2), the mounting frame (2) is provided with a raw material tank (3), the mounting frame (2) is provided with a mixing tank (4), the mixing tank (4) is provided with a circulating stirring structure, the mounting frame (2) is provided with a microbubble dispersion structure, the output end of the raw material tank (3) is provided with a quantitative feeding structure, the output end of the quantitative feeding structure is connected to the upper end of the mixing tank (4), and the lower end of the mixing tank (4) is provided with a discharge structure.

2. The uniform mixing equipment for detergent production according to claim 1, characterized in that... The number of raw material tanks (3) is not less than two, and the lower end of the raw material tank (3) is higher than the upper end of the mixing tank (4).

3. The uniform mixing equipment for detergent production according to claim 1, characterized in that... The quantitative feeding structure includes a feeding pipe (5), which is connected to the lower end of the raw material tank (3) and the upper end of the mixing tank (4). The feeding pipe (5) is equipped with a liquid pump (6), a flow detector (7) and a solenoid valve (8).

4. The uniform mixing equipment for detergent production according to claim 1, characterized in that... The circulating stirring structure includes a circulating pipe (9) and a spiral blade (10). The circulating pipe (9) is fixedly installed inside the mixing tank (4). A main shaft (11) is rotatably installed inside the mixing tank (4). The spiral blade (10) is fixedly installed on the main shaft (11). A first motor (12) is fixedly installed at the top of the mixing tank (4). The driving end of the first motor (12) is fixedly connected to the upper end of the main shaft (11). The circulating pipe (9) is an open pipe with openings at the top and bottom. The spiral blade (10) is rotatably installed inside the circulating pipe (9). The liquid flow direction inside the circulating pipe (9) is from top to bottom. The liquid flow direction in the area between the circulating pipe (9) and the mixing tank (4) is from bottom to top.

5. A uniform batching device for detergent production according to claim 1, characterized in that... The microbubble dispersion structure includes a bubble generator (13), which is fixedly installed on the lower inner wall of the mixing tank (4). An air pump (14) is fixedly installed on the mounting bracket (2). An air guide pipe (15) is fixedly installed at the output end of the air pump (14). The output end of the air guide pipe (15) is connected to the air inlet of the bubble generator (13). An exhaust valve (16) is fixedly installed at the upper end of the mixing tank (4).

6. A uniform dispensing device for detergent production according to claim 1, characterized in that... The discharge structure includes a discharge pipe (17), the input end of which is fixedly connected to the lower end of the mixing tank (4), and a switch valve (18) is fixedly installed on the discharge pipe (17).

7. A uniform dispensing device for detergent production according to claim 1, characterized in that... A controller (19) is fixedly installed on the mounting bracket (2), and an operation panel (20) is fixedly installed on the controller (19).

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