Saponification kettle for grease production

Abstract

The utility model discloses a saponification kettle for grease production, which belongs to the technical field of grease production equipment and comprises a saponification kettle body, the bottom of the saponification kettle body is communicated and provided with a blanking valve, the top of the saponification kettle body is movably inserted and connected with a clamping ring, the top of the clamping ring is fixedly provided with a top cover, and the top of the top cover is communicated and provided with a feed port. A shell is fixedly mounted at the top of the top cover, a rotating shaft I and a rotating shaft II are rotationally mounted on the inner wall of the top of the shell, worm wheels are fixedly mounted on the outer sides of the rotating shaft I and the rotating shaft II, a rotating rod is rotationally mounted in the shell, and two groups of worms are fixedly mounted on the outer side of the rotating rod, so that grease and reaction reagents at all corners in the kettle can be fully mixed; the two-way stirring device has the advantages that the stirring uniformity is greatly improved, the whole saponification reaction is ensured to be carried out in a uniform environment, the reaction can reach a higher conversion rate in a shorter time through two-way stirring, the production efficiency is improved, the production cycle is shortened, and greater economic benefits are brought to enterprises.

Description

Technical Field

[0001] This utility model relates to the field of oil production equipment technology, and in particular to a saponification kettle for oil production. Background Technology

[0002] With the improvement of people's living standards and industrial development, the demand for oil and fat products is increasing. Oils and fats, along with their derivatives, are widely used not only in the food industry but also in chemical, pharmaceutical, and other sectors. This has prompted oil and fat production enterprises to continuously expand their production scale and improve production efficiency to meet the diversified demands of the market. Saponification is a crucial step in the oil and fat production process, and its production efficiency and product quality directly affect the economic benefits and market competitiveness of enterprises.

[0003] Existing saponification kettles for oil production suffer from limited mixing due to unidirectional stirring, making it difficult to fully expand the contact area between oils and reactants. Only some oil molecules can fully contact and react with the reactants, resulting in a relatively slow saponification process, low production efficiency, extended production cycle, increased production costs, and reduced competitiveness in the market. Therefore, we propose a new saponification kettle for oil production to solve this problem. Utility Model Content

[0004] The purpose of this invention is to provide a saponification kettle for oil production, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A saponification kettle for oil production includes: a saponification kettle body; a discharge valve connected to the bottom of the saponification kettle body; a retaining ring movably inserted into the top of the saponification kettle body; a top cover fixedly installed on the top of the retaining ring; a feed inlet connected to the top of the top cover; a housing fixedly installed on the top of the top cover; a rotating shaft one and a rotating shaft two rotatably installed on the inner wall of the top of the housing; worm gears fixedly installed on the outer sides of both rotating shaft one and rotating shaft two; a rotating rod rotatably installed inside the housing; two sets of worm gears fixedly installed on the outer side of the rotating rod; a sleeve rotatably installed on the outer side of rotating shaft two; a driving gear and a driven gear fixedly installed on the outer side of rotating shaft one and the top of the sleeve, respectively; multiple sets of L-shaped scrapers fixedly installed on the outer side of the sleeve; and multiple sets of stirring blades fixedly installed on the inner side of the multiple sets of L-shaped scrapers and the outer side of rotating shaft two.

[0007] Preferably, a support frame is fixedly installed on the outer side of the saponification kettle body, and multiple sets of support legs are fixedly installed at the bottom of the support frame. Two sets of insertion rods are slidably installed inside the outer side of the saponification kettle body. Both sets of insertion rods are movably inserted into the outer side of the retaining ring. Limiting plates are fixedly installed on the outer side of both sets of insertion rods. A return spring is fixedly installed on one side of each of the two sets of limiting plates. A handle is fixedly installed at one end of each of the two sets of insertion rods.

[0008] Preferably, the sleeve is rotatably installed inside the top cover, the bottom of the rotating shaft is rotatably installed on the top cover, a drive motor is fixedly installed on one side of the housing, one end of the rotating rod is fixedly installed on the output end of the drive motor, and one side of the multiple sets of L-shaped scrapers is in contact with the inner wall of the saponification kettle body.

[0009] Preferably, the two sets of worm gears mesh with the corresponding worm wheels, the driving gear meshes with the driven gear, and both sets of worm gears, worm wheels, driving gears and driven gears are disposed within the housing.

[0010] Preferably, the outer side of the retaining ring has two sets of slots, and the two sets of slots are movably inserted into the corresponding slots.

[0011] Preferably, the outer side of the saponification kettle body is provided with two sets of limiting grooves, the two sets of limiting plates are slidably installed in the corresponding limiting grooves, and one end of the two sets of reset springs is fixedly installed on one side of the corresponding limiting groove.

[0012] In this utility model, a saponification kettle for oil production is provided with a support frame and three sets of support legs on the outside of the saponification kettle body, thereby ensuring the stability of the equipment during stirring and mixing.

[0013] In this utility model, a saponification kettle for oil production is provided. By setting a pull handle to drive the insertion rod to move outward, the limiting plate moves away from each other in the limiting groove, and then the two sets of return springs retract simultaneously, causing the insertion rod to move relative to each other, and the retaining ring is engaged with the top of the saponification kettle body. The slot is engaged with the corresponding insertion rod, and then by releasing the pull handle, the top cover can be quickly installed and fixed under the elastic force of the return spring, ensuring the sealing of the saponification kettle during operation.

[0014] This utility model features a reasonable structural design. Raw materials such as oils are added to the saponification kettle through the feed inlet. A drive motor rotates a rotating rod and two sets of worm gears. The worm gears mesh with corresponding worm wheels, which in turn drive two rotating shafts (shaft one and shaft two) to rotate synchronously. Shaft two drives its outer stirring blades to rotate forward. The rotation of shaft one itself drives a drive gear, which meshes with a driven gear, driving the sleeve, L-shaped scraper, and stirring blades to rotate in the opposite direction. This achieves bidirectional stirring within the saponification kettle, resulting in more uniform mixing of the raw materials such as oils. After sedimentation, the mixture is discharged through a discharge valve. This ensures thorough mixing of oils and reagents in every corner of the kettle, greatly improving the uniformity of the stirring and ensuring the entire saponification reaction takes place in a uniform environment. The bidirectional stirring allows for a higher conversion rate in a shorter time, increasing production efficiency, reducing the production cycle, and bringing greater economic benefits to the enterprise. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a saponification kettle for oil production proposed in this utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of a saponification kettle for oil production proposed in this utility model;

[0017] Figure 3 for Figure 2 A magnified view of part A in the middle;

[0018] Figure 4 This is a partial cross-sectional view of a saponification kettle for oil production proposed in this utility model.

[0019] In the diagram: 1. Saponification kettle body; 2. Support frame; 3. Support leg; 4. Feed valve; 5. Top cover; 6. Feed inlet; 7. Shell; 8. Drive motor; 9. Rotating rod; 10. Worm gear; 11. Rotating shaft one; 12. Worm wheel; 13. Rotating shaft two; 14. Sleeve; 15. Drive gear; 16. Driven gear; 17. L-shaped scraper; 18. Stirring blade; 19. Snap ring; 20. Insert rod; 21. Limiting plate; 22. Return spring; 23. Pull handle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figure 1-4A saponification kettle for oil production includes: a saponification kettle body 1, a feeding valve 4 connected to the bottom of the saponification kettle body 1, a retaining ring 19 movably inserted into the top of the saponification kettle body 1, a top cover 5 fixedly installed on the top of the retaining ring 19, a feeding port 6 connected to the top of the top cover 5, a housing 7 fixedly installed on the top of the top cover 5, a rotating shaft 11 and a rotating shaft 2 13 rotatably installed on the inner wall of the top of the housing 7, worm gears 12 fixedly installed on the outer sides of both rotating shaft 11 and rotating shaft 2 13, a rotating rod 9 rotatably installed inside the housing 7, two sets of worm gears 10 fixedly installed on the outer side of the rotating rod 9, a sleeve 14 rotatably installed on the outer side of rotating shaft 2 13, a driving gear 15 and a driven gear 16 fixedly installed on the outer side of rotating shaft 11 and the top of sleeve 14 respectively, multiple sets of L-shaped scrapers 17 fixedly installed on the outer side of sleeve 14, and multiple sets of stirring blades 18 fixedly installed on the inner side of the multiple sets of L-shaped scrapers 17 and the outer side of rotating shaft 2 13.

[0022] In this embodiment, a support frame 2 is fixedly installed on the outer side of the saponification kettle body 1. Multiple sets of support legs 3 are fixedly installed at the bottom of the support frame 2. Two sets of insert rods 20 are slidably installed inside the outer side of the saponification kettle body 1. Both sets of insert rods 20 are movably inserted into the outer side of the retaining ring 19. Limiting plates 21 are fixedly installed on the outer side of both sets of insert rods 20. A return spring 22 is fixedly installed on one side of each of the two sets of limiting plates 21. A pull handle 23 is fixedly installed at one end of each of the two sets of insert rods 20. This provides a stable support foundation for the saponification kettle body 1, ensuring the sealing of the saponification kettle during operation and preventing material leakage and the entry of external impurities.

[0023] In this embodiment, the sleeve 14 is rotatably installed inside the top cover 5, the bottom of the rotating shaft 11 is rotatably installed on the top cover 5, the drive motor 8 is fixedly installed on one side of the housing 7, one end of the rotating rod 9 is fixedly installed on the output end of the drive motor 8, and one side of the multiple sets of L-shaped scrapers 17 is in contact with the inner wall of the saponification kettle body 1 to ensure that the material can fully participate in the reaction and improve the effect of the saponification reaction.

[0024] In this embodiment, the two sets of worm gears 10 mesh with the corresponding worm wheels 12, and the driving gear 15 meshes with the driven gear 16. The two sets of worm gears 10, worm wheels 12, driving gears 15 and driven gears 16 are all arranged in the housing 7, so as to realize different directions of different stirring shafts and provide a power basis for bidirectional stirring.

[0025] In this embodiment, two sets of slots are provided on the outer side of the retaining ring 19. The two sets of slots are movably inserted into the corresponding slots, ensuring the stability and sealing of the top cover 5 after installation.

[0026] In this embodiment, two sets of limiting grooves are provided inside the outer side of the saponification kettle body 1. Two sets of limiting plates 21 are slidably installed in the corresponding limiting grooves. One end of each set of reset springs 22 is fixedly installed on one side of the corresponding limiting groove to prevent the reset springs 22 from being overstretched or compressed, causing the insertion rod 20 to leave the normal working position, thus ensuring the reliability and stability of the entire retaining ring 19 fixing structure.

[0027] In this embodiment, during use, by simultaneously pulling the handle 23, the insertion rod 20 is moved outward, and the limiting plate 21 moves away from each other in the limiting groove. Then, the two sets of reset springs 22 retract simultaneously, causing the insertion rod 20 to move relative to each other, and the retaining ring 19 is engaged with the top of the saponification kettle body 1. The slot is engaged with the corresponding insertion rod 20. Then, by releasing the handle 23, the top cover 5 can be quickly installed and fixed under the elastic force of the reset spring 22, ensuring the sealing of the saponification kettle during operation.

[0028] Oils and other raw materials are added into the saponification kettle through the feed port 6 on the top cover 5. The drive motor 8 is then started to drive the rotating rod 9 and two sets of worm gears 10 to rotate. The worm gears 10 mesh with the corresponding worm wheels 12, thereby driving the two sets of worm wheels 12 to drive the corresponding rotating shaft 11 and rotating shaft 2 13 to rotate synchronously. The rotating shaft 2 13 drives its outer stirring blade 18 to rotate forward. The rotation of the rotating shaft 11 itself drives the drive gear 15 to rotate. The drive gear 15 meshes with the driven gear 16, thereby driving the sleeve 14, L-shaped scraper 17 and its stirring blade 18 to rotate in the opposite direction. This achieves bidirectional stirring inside the saponification kettle body 1, making the oils and other raw materials more evenly mixed. After sedimentation, the mixture is discharged through the discharge valve 4.

[0029] By setting a support frame 2 and three sets of support legs 3 on the outside of the saponification kettle body 1, the stability of the equipment during stirring and mixing is ensured.

[0030] The saponification kettle for oil production provided by this utility model has been described in detail above. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only intended to help understand the method and core idea of ​​this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A saponification kettle for oil production, characterized in that, include: The saponification kettle body (1) has a feeding valve (4) connected to its bottom. A retaining ring (19) is movably inserted into the top of the saponification kettle body (1). A top cover (5) is fixedly installed on the top of the retaining ring (19). A feed inlet (6) is connected to the top of the top cover (5). A housing (7) is fixedly installed on the top of the housing (7). A rotating shaft one (11) and a rotating shaft two (13) are rotatably installed on the inner wall of the top of the housing (7). Worm gears (11) are fixedly installed on the outer sides of both the rotating shaft one (11) and the rotating shaft two (13). 2) A rotating rod (9) is rotatably installed inside the housing (7). Two sets of worm gears (10) are fixedly installed on the outside of the rotating rod (9). A sleeve (14) is rotatably installed on the outside of the second rotating shaft (13). A driving gear (15) and a driven gear (16) are fixedly installed on the outside of the first rotating shaft (11) and the top of the sleeve (14), respectively. Multiple sets of L-shaped scrapers (17) are fixedly installed on the outside of the sleeve (14). Multiple sets of stirring blades (18) are fixedly installed on the inner side of the multiple sets of L-shaped scrapers (17) and the outer side of the second rotating shaft (13).

2. The saponification kettle for oil production according to claim 1, characterized in that, A support frame (2) is fixedly installed on the outside of the saponification kettle body (1). Multiple sets of support legs (3) are fixedly installed at the bottom of the support frame (2). Two sets of insertion rods (20) are slidably installed inside the outside of the saponification kettle body (1). Both sets of insertion rods (20) are movably inserted into the outside of the retaining ring (19). Limiting plates (21) are fixedly installed on the outside of both sets of insertion rods (20). A reset spring (22) is fixedly installed on one side of both sets of limiting plates (21). A pull handle (23) is fixedly installed at one end of both sets of insertion rods (20).

3. A saponification kettle for oil production according to claim 1, characterized in that, The sleeve (14) is rotatably installed inside the top cover (5), the bottom of the rotating shaft (11) is rotatably installed on the top cover (5), a drive motor (8) is fixedly installed on one side of the housing (7), one end of the rotating rod (9) is fixedly installed on the output end of the drive motor (8), and one side of the multiple sets of L-shaped scrapers (17) is in contact with the inner wall of the saponification kettle body (1).

4. A saponification kettle for oil production according to claim 1, characterized in that, The two sets of worm gears (10) mesh with the corresponding worm wheels (12), and the driving gear (15) meshes with the driven gear (16). The two sets of worm gears (10), worm wheels (12), driving gears (15) and driven gears (16) are all disposed in the housing (7).

5. A saponification kettle for oil production according to claim 1, characterized in that, The outer side of the retaining ring (19) has two sets of slots, and the two sets of slots are movably inserted into the corresponding slots.

6. A saponification kettle for oil production according to claim 2, characterized in that, The saponification kettle body (1) has two sets of limiting grooves on its outer side. The two sets of limiting plates (21) are slidably installed in the corresponding limiting grooves. One end of the two sets of reset springs (22) is fixedly installed on one side of the corresponding limiting groove.

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