Novel reaction kettle for producing unsaturated polyester resin

A new type of reactor for the production of unsaturated polyester resin, equipped with a lifting device and heating wire, solves the problems of inaccurate detection and high-temperature burns caused by traditional sampling methods, and achieves full sampling and temperature control of resin at different locations.

CN224156872UActive Publication Date: 2026-04-24浙江新纪复合材料有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
浙江新纪复合材料有限公司
Filing Date
2025-05-22
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

In the current production process of unsaturated polyester resin, traditional sampling methods are difficult to sample resin at different heights in the reactor, which affects the accuracy of testing and poses a risk of high-temperature burns.

Method used

A novel reactor was designed, which uses a lifting device to move the pipes and inserts, allowing sampling by inserting the inlet rods at different positions, thus achieving sufficient sampling of resin at different locations, and maintaining a stable resin temperature inside the inserts by using a heating wire.

Benefits of technology

This method enables thorough sampling of resin at different locations within the reactor, improving detection accuracy, reducing the risk of burns from high temperatures, and preventing resin leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel reaction kettle for producing unsaturated polyester resin, and aims to solve the problems that resin sampling in an existing kettle body can only be carried out at a fixed position, and the sampling is incomplete. According to the technical scheme, the reaction kettle is characterized by comprising a kettle body, a plurality of vertically-distributed mounting grooves are formed in the side wall of the kettle body, mounting sleeves are fixedly mounted in the mounting grooves, guide-in rods are fixedly connected to the inner walls of the mounting sleeves, and a movable pipeline is arranged on the outer wall of the kettle body and slidably connected with the outer wall of the kettle body; a lifting device for driving the moving pipeline to lift is arranged on the outer wall of the kettle body, an insertion pipe is slidably connected to the inner wall of the moving pipeline, an insertion groove allowing the insertion pipe to penetrate through is formed in the guide-in rod, and an opening and closing plate capable of being opened and closed is arranged at the end, away from the insertion pipe, of the guide-in rod. According to the resin sampling device, the lifting device is arranged to drive the movable pipeline to move, so that the insertion pipe can be inserted into the guide-in rods at different positions to sample resin at different positions in a foam body, and the sampling result is more sufficient and accurate.
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Description

Technical Field

[0001] This utility model relates to the field of resin reaction vessel technology, and more specifically, to a novel reaction vessel for the production of unsaturated polyester resin. Background Technology

[0002] In the production of unsaturated polyester resin, multiple samples need to be taken from the reactor to monitor the reaction progress and product quality indicators. Traditional sampling methods typically involve opening the reactor's manhole, handhole, or sampling valve at the bottom, followed by external testing. This method is prone to causing burns from high temperatures and disrupts the reaction balance within the reactor, affecting product quality. Another sampling method uses a sampling tube to extract the high-temperature resin from the reactor.

[0003] However, the above methods can only sample resin from fixed locations, making it difficult to sample resin from different sections of the reactor. Resin at different heights will vary due to differences in the degree of agitation, which will affect the final accuracy of the sampling and testing.

[0004] Therefore, a solution needs to be proposed to address this problem. Utility Model Content

[0005] To address the shortcomings of existing technologies, the purpose of this invention is to provide a novel reactor for the production of unsaturated polyester resin. By setting up a lifting device to move the moving pipe, the insertion tube can be inserted into the inlet rod at different positions to sample the resin at different locations within the reactor, making the sampling results more comprehensive and accurate.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a novel reaction vessel for the production of unsaturated polyester resin, comprising a vessel body, wherein a plurality of vertically arranged mounting grooves are provided on the side wall of the vessel body, and mounting sleeves are fixedly installed in each of the mounting grooves. An inlet rod is fixedly connected to the inner wall of the mounting sleeve. A movable pipe is provided on the outer wall of the vessel body and slidably connected thereto. A lifting device for driving the movable pipe to rise and fall is provided on the outer wall of the vessel body. An insertion tube is slidably connected to the inner wall of the movable pipe. A slot for the insertion tube to pass through is provided in the inlet rod. An openable and closable opening and closing plate is provided at the end of the inlet rod away from the insertion tube. A transmission hose is connected to the end of the movable pipe away from the vessel body. The other end of the transmission hose is connected to a vacuum pump.

[0007] The present invention is further configured such that: the lifting device includes two fixed plates fixedly connected to the outer wall of the vessel body, a lead screw is rotatably connected between the two fixed plates, a motor for driving the lead screw to rotate is fixedly installed on the fixed plate, a nut seat is sleeved on the lead screw, and the nut seat is fixedly connected to the outer wall of the moving pipe.

[0008] The present invention is further configured such that: a collar is rotatably connected to one end of the movable pipe near the vessel body, the collar is sleeved on the outer wall of the insertion tube, the inner wall of the collar is provided with an internal thread, the outer wall of the insertion tube is provided with an external thread, and the collar and the insertion tube are connected by a threaded engagement through the meshing internal and external threads.

[0009] The present invention is further configured such that: a protrusion is fixedly connected to one end of the guide rod near the opening and closing plate; a rotating block is provided on the inner wall of the protrusion and is rotatably connected to it via a rotating shaft; a torsion spring is sleeved on the outer wall of the rotating shaft; the two ends of the torsion spring are fixedly connected to the side walls of the protrusion and the rotating block, respectively; the opening and closing plate is fixedly connected to the rotating block; and when the torsion spring is in its initial state, the opening and closing plate will cover the slot opening.

[0010] The present invention is further configured such that: an installation jacket is provided inside the installation sleeve, and an electric heating wire is provided inside the installation jacket in a spiral arrangement, the electric heating wire being electrically connected to an external power source.

[0011] The present invention is further configured such that: a limiting block is fixedly connected to the outer wall of the end of the insertion tube away from the vessel body, and a limiting groove is provided on the inner wall of the movable pipe for the limiting block to be inserted and moved.

[0012] The present invention is further configured such that a fixing rod is fixedly connected between the fixing plates on both sides, and a fixing groove is provided on the nut seat for the fixing rod to pass through.

[0013] The present invention is further configured such that: a rotating ring is fixedly connected to the side of the collar near the moving pipe, and a guide rail is provided on the moving pipe for the rotating ring to be inserted and moved, and the cross-sections of the rotating ring and the guide rail are both trapezoidal.

[0014] In summary, this utility model has the following beneficial effects:

[0015] This invention uses a lifting device to move the tube, allowing it to be inserted into the guide rod at different positions to sample resin from different locations within the body, resulting in more complete and accurate sampling results. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 for Figure 1 An enlarged schematic diagram of part A shows the internal structural features of the moving pipe and the mounting sleeve;

[0018] Figure 3 This is a schematic diagram of the structure of the present invention, showing the structural features when the insertion tube is inserted into the slot.

[0019] In the diagram: 1. Kettle body; 2. Mounting sleeve; 3. Inlet rod; 4. Moving pipe; 5. Insert pipe; 6. Slot; 7. Opening and closing plate; 8. Transmission hose; 9. Fixing plate; 10. Lead screw; 11. Motor; 12. Nut seat; 13. Collar; 14. Rotating block; 15. Torsion spring; 16. Heating wire; 17. Limiting block; 18. Limiting groove; 19. Rotating ring. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0021] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "set up / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The present invention will now be described in detail with reference to the accompanying drawings.

[0024] New type of reactor for the production of unsaturated polyester resin, such as Figures 1-3As shown, the device includes a vessel body 1. Several vertically arranged mounting slots are provided on the side wall of the vessel body 1. Mounting sleeves 2 are fixedly installed in each of the mounting slots. An inlet rod 3 is fixedly connected to the inner wall of the mounting sleeve 2. A mounting interlayer is provided inside the mounting sleeve 2. A spirally wound heating wire 16 is provided inside the mounting interlayer. The heating wire 16 is electrically connected to an external power source.

[0025] A movable pipe 4 is slidably connected to the outer wall of the vessel body 1. A lifting device for driving the movable pipe 4 to rise and fall is provided on the outer wall of the vessel body 1. The lifting device includes two fixed plates 9 fixedly connected to the outer wall of the vessel body 1. A lead screw 10 is rotatably connected between the two fixed plates 9. A motor 11 for driving the lead screw 10 to rotate is fixedly installed on the fixed plates 9. A nut seat 12 is sleeved on the lead screw 10. The nut seat 12 is fixedly connected to the outer wall of the movable pipe 4.

[0026] A fixing rod is fixedly connected between the two fixing plates 9. The nut seat 12 has a fixing groove for the fixing rod to pass through. The nut seat 12 will rise and fall along the fixing rod, making the nut seat 12 more stable during the rising and falling process.

[0027] A tube 5 is slidably connected to the inner wall of the moving pipe 4. A collar 13 is rotatably connected to one end of the moving pipe 4 near the vessel body 1. The collar 13 is sleeved on the outer wall of the tube 5. The inner wall of the collar 13 is provided with an internal thread, and the outer wall of the tube 5 is provided with an external thread. The collar 13 and the tube 5 are connected by a threaded engagement through the meshing internal and external threads.

[0028] A rotating ring 19 is fixedly connected to the side of the collar 13 near the moving pipe 4. A guide rail is provided on the moving pipe 4 for the rotating ring 19 to be inserted and moved. The cross-sections of the rotating ring 19 and the guide rail are both trapezoidal. A slot 6 is provided in the guide rod 3 for the insertion tube 5 to pass through. An opening and closing plate 7 is provided at the end of the guide rod 3 away from the insertion tube 5. A transfer hose 8 is connected to the end of the moving pipe 4 away from the vessel body 1. The other end of the transfer hose 8 is connected to the vacuum pump. The length of the transfer hose 8 is sufficient for the moving pipe 4 to move to any position within the height range of the screw 10 along with the nut seat 12. A vacuum valve is connected between the transfer hose and the vacuum pump. The middle section of the transfer hose 8 is also connected to a storage chamber for convenient storage of extracted resin samples.

[0029] A protrusion is fixedly connected to one end of the guide rod 3 near the opening and closing plate 7. A rotating block 14 is provided on the inner wall of the protrusion and is rotatably connected to it via a rotating shaft. A torsion spring 15 is sleeved on the outer wall of the rotating shaft. The two ends of the torsion spring 15 are fixedly connected to the side walls of the protrusion and the rotating block 14, respectively. The opening and closing plate 7 is fixedly connected to the rotating block 14. When the torsion spring 15 is in the initial state, the opening and closing plate 7 will cover the slot opening of the slot 6.

[0030] A limiting block 17 is fixedly connected to the outer wall of the end of the insertion tube 5 away from the vessel body 1. A limiting groove 18 is provided on the inner wall of the moving pipe 4 for the limiting block 17 to be inserted and moved. During the movement of the insertion tube 5, the limiting block 17 will be inserted into the limiting groove 18 to move, so that the insertion tube 5 can be more stable during the movement.

[0031] Working principle: When resin samples need to be taken from different points inside the vessel 1, the motor 11 first drives the lead screw 10 to rotate. The forward and reverse rotation of the lead screw 10 drives the nut seat 12 to rise and fall along the lead screw 10. The nut seat 12 then drives the moving pipe 4 to rise and fall, moving the moving pipe 4 to correspond to any of the mounting sleeves 2 positions. The motor 11 is then turned off, allowing the moving pipe 4 to stop at the current height. Then, the collar 13 is held and rotated. Since the insertion tube 5 and the collar 13 are connected by a threaded fit, the rotation of the collar 13 drives the insertion tube 5 to move, causing the insertion tube 5 to extend out of the moving pipe 4 and insert into the slot 6 of the inlet rod 3. When the insertion tube 5 penetrates the inlet rod 3, the opening and closing plate 7 is pushed open by the insertion tube 5. At this time, the torsion spring 15 will deform due to the rotation of the opening and closing plate 7 and the rotating block 14. The opening and closing plate 7 will rotate to a horizontal state, contacting the side wall of the insertion tube 5, allowing the insertion tube 5 to smoothly extend into the vessel 1. The vacuum pump then... The resin is extracted through the transfer hose 8 and the insertion tube 5 from the vessel body 1. After the sample quantity is reached, the collar 13 is held and rotated in the opposite direction to retract the insertion tube 5 into the moving pipe 4. The insertion tube 5 will then be gradually pulled out of the slot 6. After the insertion tube 5 is removed, the opening and closing plate 7 can return to its original position through the elastic rebound force of the torsion spring 15, and close again to cover the slot opening of the slot 6, preventing resin leakage from the vessel body 1 and completing the sampling. In this way, the resin at different heights can be sampled by lifting and lowering the moving pipe 4. By inserting the insertion tube 5 to different depths, resin at different points at the same height can be sampled, making the sampling more comprehensive and sufficient, and fully connecting the reaction status of the resin at different positions. At the same time, during the sampling process, the heating wire 16 can heat the resin in the insertion tube 5 to maintain a high temperature throughout the sampling process, reducing the occurrence of blockage during the sampling process.

[0032] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A novel reaction vessel for producing unsaturated polyester resin, comprising a vessel body (1), characterized in that: The side wall of the vessel body (1) is provided with several vertically arranged mounting slots, and each of the mounting slots is fixedly installed with a mounting sleeve (2). The inner wall of the mounting sleeve (2) is fixedly connected with a guide rod (3). The outer wall of the vessel body (1) is provided with a moving pipe (4) slidably connected to it. The outer wall of the vessel body (1) is provided with a lifting device for driving the moving pipe (4) to rise and fall. The inner wall of the moving pipe (4) is slidably connected with an insertion tube (5). The guide rod (3) is provided with a slot (6) for the insertion tube (5) to pass through. The end of the guide rod (3) away from the insertion tube (5) is provided with an openable and closable opening plate (7). The end of the moving pipe (4) away from the vessel body (1) is connected with a transmission hose (8). The other end of the transmission hose (8) is connected to a vacuum pump.

2. The reaction vessel for producing the novel unsaturated polyester resin according to claim 1, characterized in that: The lifting device includes two fixed plates (9) that are fixedly connected to the outer wall of the vessel body (1). A lead screw (10) is rotatably connected between the two fixed plates (9). A motor (11) for driving the lead screw (10) to rotate is fixedly installed on the fixed plate (9). A nut seat (12) is sleeved on the lead screw (10). The nut seat (12) is fixedly connected to the outer wall of the moving pipe (4).

3. The reaction vessel for producing the novel unsaturated polyester resin according to claim 1, characterized in that: The movable pipe (4) is rotatably connected to a collar (13) at one end near the vessel body (1). The collar (13) is sleeved on the outer wall of the insertion tube (5). The inner wall of the collar (13) is provided with an internal thread, and the outer wall of the insertion tube (5) is provided with an external thread. The collar (13) and the insertion tube (5) are connected by a threaded engagement through the meshing internal and external threads.

4. The reaction vessel for producing the novel unsaturated polyester resin according to claim 1, characterized in that: The guide rod (3) is fixedly connected to a protrusion at one end near the opening and closing plate (7). A rotating block (14) is provided on the inner wall of the protrusion and is rotatably connected to it via a rotating shaft. A torsion spring (15) is sleeved on the outer wall of the rotating shaft. The two ends of the torsion spring (15) are fixedly connected to the side walls of the protrusion and the rotating block (14) respectively. The opening and closing plate (7) is fixedly connected to the rotating block (14). When the torsion spring (15) is in the initial state, the opening and closing plate (7) will cover the slot opening of the slot (6).

5. The novel reaction vessel for producing unsaturated polyester resin according to claim 1, characterized in that: The mounting sleeve (2) is provided with a mounting interlayer, and a spirally wound heating wire (16) is provided in the mounting interlayer. The heating wire (16) is electrically connected to an external power source.

6. The reaction vessel for producing the novel unsaturated polyester resin according to claim 1, characterized in that: A limiting block (17) is fixedly connected to the outer wall of the end of the insertion tube (5) away from the vessel body (1), and a limiting groove (18) is provided on the inner wall of the moving pipe (4) for the limiting block (17) to be inserted and moved.

7. The novel reaction vessel for producing unsaturated polyester resin according to claim 2, characterized in that: A fixing rod is fixedly connected between the two fixing plates (9), and a fixing groove is provided on the nut seat (12) for the fixing rod to pass through.

8. The reaction vessel for producing the novel unsaturated polyester resin according to claim 3, characterized in that: The collar (13) is fixedly connected to a rotating ring (19) on the side near the moving pipe (4). The moving pipe (4) is provided with a guide rail for the rotating ring (19) to be inserted and moved. The cross-sections of the rotating ring (19) and the guide rail are both trapezoidal.