Magnetic chip removal machine with anti-blocking effect

Abstract

The utility model discloses a magnetic chip removal machine with an anti-blocking effect, which comprises a chip removal machine main body and a driving motor arranged at the position of the upper left side of the chip removal machine main body, the driving motor supplies power by being connected with an external power supply, and a fixing frame is arranged at the position of the lower side of the chip removal machine main body. The chip removal machine comprises a chip removal machine body, a recovery frame is arranged on the upper rear side of the chip removal machine body, a conveyor is arranged on the front side of the chip removal machine body, a conveying belt is movably connected to the middle of the chip removal machine body, and under the condition that the conveying belt conveys metal chips, especially large metal chips are prone to rolling down due to inclination of the conveying belt and the like, the metal chips can be recovered. The magnetic attraction sleeve can attract chippings possibly falling out of the chip removal machine body by means of the strong metal attraction capacity of the magnetic attraction sleeve, it is guaranteed that all materials can be left in the chip removal machine to be continuously conveyed and collected, scattering and loss of the materials are effectively prevented, the integrity and accuracy of material collection are improved, and the service life of the chip removal machine is prolonged. And the high efficiency of the chip removal machine on metal chip treatment is ensured.

Description

Technical Field

[0001] This utility model belongs to the technical field of magnetic chip conveyors, specifically relating to a magnetic chip conveyor with anti-clogging effect. Background Technology

[0002] In machining and other fields, the smooth removal of chips is crucial. However, traditional chip conveyors often face the problem of chip clogging, affecting normal equipment operation and production efficiency. With industrial development, the requirements for chip conveying equipment have increased, leading to the emergence of magnetic chip conveyors. These conveyors utilize the principle of magnetic adsorption to collect iron filings and other materials. Building upon this foundation, continuous improvements and optimizations have been made to better handle complex working conditions and prevent clogging. Magnetic chip conveyors with anti-clogging capabilities have gradually become a powerful choice for many companies to ensure production and efficient chip removal.

[0003] When existing magnetic chip conveyors are in use, the magnetic attraction of the conveyor belt is relatively small because the metal chips at the rear end need to be separated from the conveyor belt. When dealing with larger metal chips, the slope of the conveyor belt is too large, and the large metal chips may detach from the conveyor belt and roll downwards during the conveying process. A structure is needed to block and collect large metal chips to solve this problem. Utility Model Content

[0004] The purpose of this invention is to provide a magnetic chip conveyor with anti-clogging effect to solve the problem mentioned in the background art. Because the metal chips at the rear end need to be separated from the conveyor belt, the magnetic attraction of the conveyor belt is relatively small. When dealing with larger metal chips, the slope of the conveyor belt is too large, and the large metal chips may detach from the conveyor belt and roll downwards during the conveying process. A structure is needed to block and collect large metal chips to solve this problem.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic chip conveyor with anti-clogging effect, comprising a chip conveyor body and a drive motor disposed on the upper left side of the chip conveyor body;

[0006] The drive motor is powered by an external power source. A fixed frame is provided on the lower side of the chip conveyor body. A recycling frame is provided on the upper rear side of the chip conveyor body. A conveyor is provided on the front side of the chip conveyor body. A conveyor belt is movably connected to the middle of the chip conveyor body.

[0007] Multiple rotating shafts are equidistantly arranged on the upper side of the conveyor belt inside the chip conveyor body. An arc-shaped frame is connected to the outer side of each rotating shaft, and a magnetic sleeve is provided on the outer side of the arc-shaped frame.

[0008] A sliding cavity is provided at the upper inner position of the conveyor, a rotating rod is provided at the inner side of the sliding cavity, multiple sweeping plates are provided at the front outer position of the rotating rod, and a handle is provided at the rear position of the rotating rod.

[0009] Preferably, the rotating rod passes through the right side of the conveyor, and the rotating rod is connected to the inner wall of the sliding cavity through a sleeve connection.

[0010] Preferably, the rotating rod can rotate within the sliding cavity, and the multiple sweeping plates are respectively connected to the rotating rod by bolts.

[0011] Preferably, the left and right ends of the rotating shaft are connected to the chip conveyor body by a nested connection method, and the arc frame is connected to the rotating shaft by a welding connection method.

[0012] Preferably, the arc-shaped frame can rotate on the upper side of the chip conveyor body via a rotating shaft, and the magnetic sleeve is connected to the arc-shaped frame by bolts, and the magnetic sleeve can attract metal.

[0013] Preferably, a funnel is provided at the upper side of the conveyor, and a conveying plate is provided at the lower side of the sliding cavity.

[0014] Preferably, the conveyor belt is magnetic and can attract metal, and the power source of the conveyor belt is a drive motor.

[0015] Compared with the prior art, this utility model provides a magnetic chip conveyor with anti-clogging effect, which has the following beneficial effects:

[0016] 1. This utility model, through the design of the arc-shaped frame, the rotating shaft, and the magnetic sleeve, achieves the following advantages:

[0017] Preventing material spillage and loss: When conveying metal scraps, especially large pieces that are prone to rolling off due to conveyor belt tilting, the magnetic sleeve can use its strong metal adsorption capacity to hold the scraps that may fall outside the main body of the chip conveyor, ensuring that the material remains inside the chip conveyor for continued conveying and collection. This effectively prevents material spillage and loss, improves the integrity and accuracy of material collection, and ensures the high efficiency of the chip conveyor in handling metal scraps.

[0018] Improved equipment stability: Because the magnetic sleeve can hold in place large metal scraps that might otherwise roll around and affect the normal operation of the conveyor belt, the conveyor belt can run more smoothly. This reduces the occurrence of unstable phenomena such as conveyor belt jamming and imbalance caused by scrap rolling down, ensuring the overall stability of the chip conveyor and enabling it to stably undertake the task of conveying and collecting metal scraps in the long term.

[0019] Optimizes the working environment and safety: It prevents large pieces of metal debris from rolling off the chip conveyor into the surrounding work area, keeping the work site clean and reducing the workload of subsequent cleaning. It also eliminates safety hazards such as tripping over workers and damaging other equipment caused by scattered metal debris, creating a safer and more orderly working environment.

[0020] 2. This utility model, through the arrangement of the rotating rod, sweeping plate, handle, sliding cavity, and conveying plate, achieves the following advantages:

[0021] Significant anti-clogging and unblocking effect: In daily use, when a large amount of metal scrap is poured into the funnel and into the sliding cavity, it is easy for it to accumulate and become clogged. However, the existence of the sweeping plate structure allows the operator to easily rotate the sweeping plate by simply turning the lever, which can promptly clear the inside of the sliding cavity, effectively breaking the blockage caused by the accumulation of material. This ensures that the material can be continuously and smoothly transported from the sliding cavity to the conveyor belt, preventing the entire chip conveyor from stopping due to blockage, and greatly improving the continuity and stability of the chip conveyor's operation.

[0022] Extending equipment lifespan: By promptly cleaning the metal shavings accumulated in the sliding cavity, excessive wear and corrosion caused by long-term accumulation of shavings are avoided, allowing these components to operate in a relatively good environment, reducing the probability of failure, and thus extending the lifespan of the entire chip conveyor, saving on equipment replacement and maintenance costs. Attached Figure Description

[0023] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0024] Figure 1 This is a schematic diagram of a magnetic chip conveyor with anti-clogging effect proposed in this utility model;

[0025] Figure 2 In this utility model Figure 1 A schematic diagram of the structure after the inner funnel structure has been removed;

[0026] Figure 3 In this utility model Figure 1 A schematic diagram of the structure after rotating the viewing angle;

[0027] Figure 4 This is a schematic diagram of the sweeping plate in this utility model;

[0028] Figure 5 This is a schematic diagram of the structure from a side view of the present invention;

[0029] In the diagram: 1. Drive motor; 2. Chip conveyor body; 3. Recycling rack; 4. Conveyor belt; 5. Fixed frame; 6. Conveyor; 7. Slide cavity; 8. Sweeping plate; 9. Handle; 10. Conveying plate; 11. Rotating rod; 12. Funnel; 13. Rotating shaft; 14. Magnetic sleeve; 15. Arc frame. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] Please see Figure 1-5 This utility model provides a magnetic chip conveyor with anti-clogging effect: a magnetic chip conveyor with anti-clogging effect includes a chip conveyor body 2 and a drive motor 1 located on the upper left side of the chip conveyor body 2;

[0034] The drive motor 1 is powered by an external power source. A fixed frame 5 is provided on the lower side of the chip conveyor body 2. A recycling frame 3 is provided on the upper rear side of the chip conveyor body 2. A conveyor 6 is provided on the front side of the chip conveyor body 2. A conveyor belt 4 is movably connected in the middle of the chip conveyor body 2.

[0035] Multiple rotating shafts 13 are equidistantly arranged on the upper side of the conveyor belt 4 inside the chip conveyor body 2. An arc frame 15 is connected to the outer side of the rotating shaft 13, and a magnetic sleeve 14 is provided on the outer side of the arc frame 15.

[0036] A sliding cavity 7 is provided at the upper inner position of the conveyor 6, a rotating rod 11 is provided inside the sliding cavity 7, multiple sweeping plates 8 are provided at the front outer position of the rotating rod 11, and a handle 9 is provided at the rear position of the rotating rod 11.

[0037] The conveyor belt 4 is magnetic and can attract metal, and the power source of the conveyor belt 4 is the drive motor 1.

[0038] In this embodiment, the drive motor 1 first connects to an external power source and begins to work. As the power core of the entire chip conveyor, it provides power support for subsequent material conveying. The power it generates is transmitted to the conveyor belt 4, driving the conveyor belt 4 to rotate cyclically along a predetermined route within the chip conveyor body 2. The stable rotation of the conveyor belt 4 is achieved thanks to the sturdy fixing frame 5 on the lower side of the chip conveyor body 2. The fixing frame 5 firmly supports the chip conveyor body 2, ensuring that it does not shake or shift during operation. This allows the internal components to maintain a precise and stable relative position, creating a good foundation for smooth material conveying.

[0039] Next, the conveyor 6 located in front of the chip conveyor body 2 begins to play the role of material introduction. The funnel 12 above it serves as the material inlet. After the operator pours the metal scraps and other materials into the funnel 12, the materials fall naturally into the sliding cavity 7 inside the conveyor 6 under the action of gravity. Then, along the conveying plate 10 set on the lower side of the sliding cavity 7, the materials can be orderly transferred to the rotating conveyor belt 4, thus smoothly starting the material conveying process in the chip conveyor.

[0040] During this process, the rotating rod 11 passes through the right side of the conveyor 6 and is connected to the inner wall of the slide cavity 7 through a sleeve connection. It rotates in tandem with the operation of components such as the conveyor belt 4, playing a connecting and stabilizing role in the overall structure, ensuring that the operating rhythm of each part is consistent and the connection is tight, so that the material can be continuously transported from the conveyor 6 to the conveyor belt 4, and then the conveyor belt 4 will carry out subsequent conveying actions.

[0041] Finally, as the conveyor belt 4 continues to operate, the conveyed material will be sent to the recycling rack 3 set on the upper side of the chip conveyor body 2. The recycling rack 3 is responsible for collecting and temporarily storing the material after conveying and processing, so as to facilitate the subsequent centralized processing, transfer or other corresponding operations of these materials, thereby completing the normal operation process of the magnetic chip conveyor for material conveying and collection, and ensuring that it can stably process materials such as metal chips.

[0042] like Figure 1-4 As shown, the rotating rod 11 passes through the right side of the conveyor 6. The rotating rod 11 is connected to the inner wall of the slide cavity 7 by a sleeve connection. The rotating rod 11 can rotate inside the slide cavity 7. Multiple sweeping plates 8 are connected to the rotating rod 11 by bolts.

[0043] Preferably, when a large amount of metal debris flows into the funnel 12 above the conveyor 6, causing these debris to accumulate and block the sliding cavity 7 inside the conveyor 6, affecting the normal conveying of materials to the conveyor belt 4, the operator will intervene.

[0044] The operator applies external force by holding the handle 9 on the rear side of the rotating rod 11 to make the rotating rod 11 rotate in the sliding cavity 7. Since the rotating rod 11 and the sliding cavity 7 are connected by a sleeve, the smoothness of the rotation of the rotating rod 11 and the stability of its relative position are ensured.

[0045] As the rotating rod 11 rotates, multiple sweeping plates 8, bolted to the front exterior of the rotating rod 11, also rotate synchronously. During rotation, these sweeping plates 8 exert a pushing and pushing force on the large amount of metal debris accumulated in the sliding cavity 7, gradually clearing the metal debris blocking the sliding cavity 7 and pushing it along the conveyor plate 10 on the lower side of the sliding cavity 7 to the conveyor belt 4 of the chip conveyor body 2, thereby restoring the smoothness of material conveying and avoiding conveying stagnation caused by the accumulation of a large amount of debris.

[0046] like Figure 1-3 as well as Figure 5 As shown, the left and right ends of the rotating shaft 13 are connected to the chip conveyor body 2 by a nested connection. The arc frame 15 is connected to the rotating shaft 13 by a welding connection. The arc frame 15 can rotate on the upper side of the chip conveyor body 2 via the rotating shaft. The magnetic sleeve 14 is connected to the arc frame 15 by a bolt connection. The magnetic sleeve 14 can attract metal. A funnel 12 is provided on the upper side of the conveyor 6, and a conveying plate 10 is provided on the lower side of the sliding cavity 7.

[0047] Preferably, during the process of conveyor belt 4 carrying the adsorbed metal debris upward along its surface with a certain slope, some large pieces of metal debris may tumble and slide down along conveyor belt 4 due to their own weight and the tilt angle of conveyor belt 4.

[0048] Magnetic adsorption: At this point, because the outer side of the rotating shafts 13, which are equidistantly arranged on the upper side of the conveyor belt 4, is connected to the arc-shaped frame 15, which is elliptical in shape and relatively close to the conveyor belt 4, and the magnetic sleeve 14 is fixed to the outer side of the arc-shaped frame 15 by bolts, and the magnetic sleeve 14 itself has the ability to adsorb metal, when large pieces of metal debris rolling downwards come into contact with the magnetic sleeve 14, they will be firmly adsorbed by the magnetic sleeve 14.

[0049] Preventing metal scrap from falling out: The magnetic sleeve 14 effectively prevents large metal scraps from rolling off the main body 2 of the chip conveyor, allowing these metal scraps that might otherwise fall out to continue to be transported to the subsequent recycling rack 3 along the conveyor belt 4. This ensures the integrity of the material conveying process and the accuracy of the chip conveyor in collecting metal scraps, avoids material loss, and improves the working efficiency of the chip conveyor.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A magnetic chip conveyor with anti-clogging effect, comprising a chip conveyor body (2) and a drive motor (1) disposed on the upper left side of the chip conveyor body (2); The drive motor (1) is powered by connecting to an external power source. A fixed frame (5) is provided at the lower side of the chip conveyor body (2). A recycling frame (3) is provided at the upper rear side of the chip conveyor body (2). A conveyor (6) is provided at the front side of the chip conveyor body (2). A conveyor belt (4) is movably connected in the middle of the chip conveyor body (2). characterized in that Multiple rotating shafts (13) are equidistantly arranged on the upper side of the conveyor belt (4) inside the chip conveyor body (2). An arc frame (15) is connected to the outer side of the rotating shaft (13), and a magnetic sleeve (14) is provided on the outer side of the arc frame (15). A sliding cavity (7) is provided at the upper inner position of the conveyor (6), a rotating rod (11) is provided on the inner side of the sliding cavity (7), a plurality of sweeping plates (8) are provided at the front outer position of the rotating rod (11), and a handle (9) is provided at the rear position of the rotating rod (11).

2. The magnetic chip removal machine with anti-blocking effect according to claim 1, characterized in that: The rotating rod (11) passes through the right side of the conveyor (6), and the rotating rod (11) is connected to the inner wall of the sliding cavity (7) by a sleeve connection.

3. The magnetic chip removal machine with anti-blocking effect according to claim 2, characterized in that: The rotating rod (11) can rotate within the sliding cavity (7), and the multiple sweeping plates (8) are connected to the rotating rod (11) by bolts.

4. The magnetic chip removal machine with anti-blocking effect according to claim 1, characterized in that: The left and right ends of the rotating shaft (13) are connected to the chip conveyor body (2) by a nested connection method, and the arc frame (15) is connected to the rotating shaft (13) by a welding connection method.

5. The magnetic chip removal machine with anti-blocking effect according to claim 4, characterized in that: The arc frame (15) can rotate on the upper side of the chip conveyor body (2) via the rotating shaft (13). The magnetic sleeve (14) is connected to the arc frame (15) by bolt connection, and the magnetic sleeve (14) can attract metal.

6. The magnetic chip removal machine with anti-blocking effect according to claim 5, characterized in that: A funnel (12) is provided on the upper side of the conveyor (6), and a conveying plate (10) is provided on the lower side of the sliding cavity (7).

7. The magnetic chip removal machine with anti-blocking effect according to claim 1, characterized in that: The conveyor belt (4) is magnetic and can attract metal, and the power source of the conveyor belt (4) is a drive motor (1).

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