Ceramic structural part surface roughness adjusting device
By introducing clamping, rotating, and grinding components into the ceramic structural component grinding device, the shortcomings of existing devices in grinding efficiency and dust treatment are solved, achieving efficient and clean surface grinding of ceramic structural components.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU EVERBEST ENG CERAMICS
- Filing Date
- 2025-05-23
- Publication Date
- 2026-04-24
AI Technical Summary
Existing ceramic structural component grinding equipment lacks rotating components, resulting in low efficiency when grinding different parts of the product and failing to effectively handle the dust generated during the grinding process.
A surface roughness adjustment device for ceramic structural parts was designed, which adopts a clamping and rotating component and a grinding component. The grinding component is driven by a cylinder to contact the product, and a dust collection component is provided to handle the smoke and dust.
It improves the grinding efficiency of ceramic structural parts, ensures uniform grinding of all parts of the product, and effectively absorbs dust during the grinding process, thereby improving processing efficiency and environmental cleanliness.
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Figure CN224158209U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic structural component processing equipment, and more specifically, to a ceramic structural component surface roughness adjustment device. Background Technology
[0002] Ceramic structural components refer to components made from high-purity ceramic raw materials through complex and precise processes. These components are commonly used in various industrial, technological, medical, and civilian products, and possess many excellent properties such as high temperature resistance, corrosion resistance, wear resistance, and insulation. Some ceramic structural components require coatings to enhance their aesthetics. When coating ceramic surfaces, the surface roughness of the ceramic structural components may affect the adhesion. When the surface roughness of ceramic structural components is excessive, such as tubular structural components, the surface of the ceramic structural components needs to be polished to facilitate the effective adhesion of subsequent coatings.
[0003] Patent application number 201822067995.X discloses a grinding auxiliary device for processing ceramic structural parts, which can keep the grinding wheel stable during the grinding process and can fix ceramic structural parts of various sizes. It includes a worktable, a mounting plate, a left fixing plate and a right fixing plate. A motor is set at the right end of the mounting plate, and a transmission shaft is set at the right output end of the motor. A grinding wheel is set at the right end of the transmission shaft. It also includes a base plate, a support column, a first rotating rod, a second rotating rod, a first threaded rod, a first bevel gear, a second bevel gear, a rotating shaft and a turntable. The upper rotating groove and the lower rotating groove are respectively set in the central area of the top side wall and the bottom side wall of the sliding groove. A fixing hole is longitudinally set in the central area of the top of the second bevel gear. A first threaded hole is longitudinally set in the left half area of the top of the mounting plate. It also includes a second left threaded rod, a second right threaded rod, a left driving rod, a right driving rod, a left pressure plate and a right pressure plate. This invention allows for the simultaneous rotation of the left and right drive rods, which in turn drive the second left threaded rod to rotate. This causes the left and right pressure plates to move relative to or away from each other. When the left and right pressure plates move relative to each other, the ceramic structural components can be tightened. When the left and right pressure plates move away from each other, the ceramic structural components can be loosened. This allows for the fixing of ceramic structural components of various sizes, reducing limitations in their use.
[0004] Regarding the aforementioned technologies, the cooperation of the left and right pressure plates serves to clamp and fix the product, facilitating subsequent grinding. However, this application lacks a rotating component, making it difficult for the equipment to grind various parts of the product and reducing the equipment's processing efficiency. Utility Model Content
[0005] To solve the above problems, this utility model provides a surface roughness adjustment device for ceramic structural components, adopting the following technical solution:
[0006] A surface roughness adjustment device for ceramic structural components includes a base, a base frame fixedly installed at the bottom of the base, an installation groove opened at the top of the base, a placement plate slidably installed above the base, a clamping and rotating assembly at the top of the placement plate, a driving assembly between the placement plate and the base, two symmetrically distributed columns fixedly installed on both sides of the base, a top plate above the base, the tops of the four columns being fixedly connected to the bottom of the top plate, a second cylinder at the top of the top plate, the piston shaft of the second cylinder passing through the top plate and having a grinding assembly, and a dust collection assembly above the placement plate.
[0007] By adopting the above technical solution, when using this equipment, the operator places the product on the placement plate and clamps and fixes the product using the clamping and rotating assembly. Then, the product can be released. After the product is leveled and clamped, the second cylinder drives the grinding assembly to move down and contact the side wall of the product, thus grinding the product. The clamping and rotating assembly allows the product to rotate, facilitating full contact between the grinding assembly and the side wall of the product, which helps improve the processing efficiency of the equipment. The drive assembly can also drive the placement plate to slide above the base with the product, adjusting the product position and allowing the grinding assembly to grind different parts of the product. When the equipment grinds the product, it may generate smoke and dust, which can be absorbed by the dust collection assembly to achieve the effect of dust collection.
[0008] Furthermore, the clamping and rotating assembly includes two mounting bases fixedly installed on the top of the placement plate. A first cylinder is fixedly installed on the top of each of the two mounting bases. A protective box is provided at the end of the piston shaft of each of the two first cylinders. A second geared motor is provided inside each of the two protective boxes. A connecting post is provided at the end of the output shaft of each of the two second geared motors. The opposite ends of the two connecting posts pass through the protective box on the same side. A clamping plate is provided at the opposite ends of the two connecting posts. A rubber post is provided on the opposite side of each of the two clamping plates.
[0009] By adopting the above technical solution, the worker places the product on the placement plate, and drives the protective box and clamping plate on the same side to move through the first cylinder, so that the two clamping plates contact the opposite side of the product and place the rubber column inside the product, which can clamp and fix the product, which helps to maintain the stability of the product during grinding. Furthermore, the connecting column on the same side can be driven to rotate through the second reduction motor, and the connecting column drives the clamping plate to rotate, thereby driving the product to rotate, which facilitates the equipment to grind the side wall of the product and improves the processing efficiency of the equipment.
[0010] Furthermore, the drive assembly includes a support block that is slidably installed in the mounting groove, a third cylinder that is fixedly installed on one side of the base, the piston shaft of the third cylinder that slides through the mounting groove and is fixedly connected to the side opposite to the support block, two symmetrically distributed stabilizing rods that are fixedly installed in the mounting groove, a groove that matches the stabilizing rod on the same side is opened at the bottom of the support block, the support block and the placement plate are fixed together by bolts, two symmetrically distributed sealing gaskets are provided on the inner wall of the mounting groove, and triangular push blocks are provided on both sides of the upper section of the support block.
[0011] By adopting the above technical solution, the support block is driven by the third cylinder to slide in the mounting groove. The support block moves synchronously with the placement plate and the product, which can adjust the position of the product and facilitate subsequent grinding of different parts of the product. When the support block moves in the mounting groove, it slides on the side walls of the two stabilizing rods. The cooperation of the two stabilizing rods helps to increase the stability of the support block's movement. The mounting groove is equipped with a sealing gasket to seal the port of the mounting groove, which helps to prevent smoke and dust from entering the mounting groove. Triangular push blocks are provided on both sides of the support block to facilitate the support block to push open the sealing gasket and move.
[0012] Furthermore, a positioning block is fixedly installed at the bottom of the placement plate, and a positioning groove matching the positioning block is opened at the top of the support block.
[0013] By adopting the above technical solution, when installing the placement plate, the worker places the placement plate on top of the support block, so that the positioning block installed at the bottom of the placement plate and the positioning groove opened at the top of the support block engage. Through the cooperation of the positioning block and the positioning groove, the placement plate is positioned, which facilitates subsequent fixing.
[0014] Furthermore, the grinding assembly includes a connecting block fixedly installed at the end of the piston shaft of the second cylinder. The bottom end of the connecting block is provided with a mounting box. A first geared motor is fixedly installed inside the mounting box. A mounting rod is fixedly installed at the end of the output shaft of the first geared motor. The end of the mounting rod away from the first geared motor passes through the mounting box, and a grinding disc is fixedly installed at the end of the mounting rod that passes through the mounting box.
[0015] By adopting the above technical solution, after the product is fixed, the first geared motor drives the mounting rod to rotate, the mounting rod drives the grinding disc to rotate, and then the second cylinder drives the grinding disc to descend and contact the side wall of the product, thus achieving the function of grinding the product.
[0016] Furthermore, the vacuuming assembly includes a vacuum cleaner placed on one side of the base, a vacuuming frame on top of the base, a telescopic hose between the vacuuming frame and the vacuum cleaner, three rods arranged in a straight array fixedly installed at the bottom of the vacuuming frame, and slots matching the rods at the top of the base.
[0017] By adopting the above technical solution, when the equipment polishes the product, it may generate smoke and dust. The vacuum cleaner generates suction to allow the smoke and dust to enter the vacuum cleaner through the dust collection frame, thus absorbing the smoke and dust. The dust collection frame is engaged with the plug rod and the slot opened at the top of the base, which facilitates subsequent disassembly and assembly. In addition, there is a telescopic hose between the dust collection frame and the vacuum cleaner, which makes it easy to adjust the position of the vacuum cleaner.
[0018] Furthermore, a telescopic rod is fixedly installed at the top of the placement plate, and a support plate is fixedly installed at the end of the telescopic rod. The support plate has an arc-shaped cross section, and multiple ball bearings arranged in a rectangular array are rotatably installed at the top of the support plate.
[0019] By adopting the above technical solution, the staff can place the product on the support plate, which supports the product. Then, the support plate and the product are driven to rise between the two clamping plates by the telescopic rod, which facilitates subsequent clamping and fixing. The support plate has an arc-shaped cross section and ball bearings on the inner side, which facilitates the subsequent rotation of the product.
[0020] In summary, this utility model has the following beneficial technical effects:
[0021] (1) In this utility model, by setting up the clamping and rotating component, the clamping plate is driven to move by the first cylinder, and the product is clamped and fixed by the cooperation of the two clamping plates. The clamping plate can be driven to rotate synchronously with the product by the second geared motor, which makes it convenient for the equipment to polish different sides of the product.
[0022] (2) In this utility model, the telescopic rod and the support plate work together to support and stabilize the product, and can also adjust the height of the product, which is convenient for subsequent clamping and fixing. The drive component drives the placement plate to move the product, which adjusts the position of the product, and makes it easier for the equipment to grind different positions of the product, which is beneficial to improving the processing efficiency of the equipment.
[0023] (3) In this utility model, by setting up the dust collection component, the vacuum cleaner generates suction force through operation, so that the smoke and dust enter the vacuum cleaner through the dust collection frame, thereby achieving the function of absorbing smoke and dust. Attached Figure Description
[0024] Figure 1 This is a first-view structural schematic diagram of the surface roughness adjustment device for ceramic structural components of this utility model;
[0025] Figure 2 This utility model relates to a surface roughness adjustment device for ceramic structural components. Figure 1 Enlarged view of A in the middle;
[0026] Figure 3 This is a second-view structural schematic diagram of the surface roughness adjustment device for ceramic structural components of this utility model;
[0027] Figure 4 This is a cross-sectional view of the surface roughness adjustment device for ceramic structural parts according to this utility model;
[0028] Figure 5 This utility model relates to a surface roughness adjustment device for ceramic structural components. Figure 4 Enlarged view of B in the middle;
[0029] Explanation of the labels in the diagram:
[0030] 1. Base; 2. Column; 3. First cylinder; 4. Mounting seat; 5. Placement plate; 6. Top plate; 7. Second cylinder; 8. Connecting block; 9. Mounting box; 10. Grinding disc; 11. Dust collection frame; 12. Third cylinder; 13. Telescopic rod; 14. Support plate; 15. Protective box; 16. Connecting column; 17. Clamping plate; 18. Rubber column; 19. Insert rod; 20. Vacuum cleaner; 21. Telescopic hose; 22. Mounting groove; 23. Stabilizing rod; 24. Sealing gasket; 25. Groove; 26. Support block; 27. Positioning block; 28. Mounting rod; 29. First geared motor; 30. Second geared motor. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0032] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0034] The following is in conjunction with the appendix Figure 1-5 The present invention will be described in further detail below.
[0035] Please see Figure 1-5 A surface roughness adjustment device for ceramic structural components includes a base 1, a base frame fixedly installed at the bottom of the base 1, an installation groove 22 opened at the top of the base 1, a placement plate 5 slidably installed above the base 1, a clamping and rotating assembly at the top of the placement plate 5, the clamping and rotating assembly including two mounting seats 4 fixedly installed at the top of the placement plate 5, a first cylinder 3 fixedly installed at the top of each of the two mounting seats 4, a protective box 15 at the end of the piston shaft of each of the two first cylinders 3, a second reduction motor 30 installed inside each of the two protective boxes 15, a connecting column 16 at the end of the output shaft of each of the two second reduction motors 30, one end of each connecting column 16 passing through the protective box 15 on the same side, a clamping plate 17 at the one end of each of the two connecting columns 16, a rubber column 18 on the one side of each of the two clamping plates 17, a telescopic rod 13 fixedly installed at the top of the placement plate 5, a support plate 14 fixedly installed at the end of the telescopic rod 13, the support plate 14 having an arc-shaped cross section, and a plurality of balls arranged in a rectangular array rotatably installed at the top of the support plate 14.
[0036] When using this equipment, the operator can place the product on the support plate 14, which supports the product. Then, the telescopic rod 13 drives the support plate 14 and the product to rise between the two clamping plates 17. Subsequently, the first cylinder 3 drives the protective box 15 and the clamping plate 17 on the same side to move, so that the two clamping plates 17 contact the opposite side of the product, and the rubber column 18 is placed inside the product, which can clamp and fix the product, which helps to maintain the stability of the product during grinding. The second reduction motor 30 drives the connecting column 16 on the same side to rotate, and the connecting column 16 drives the clamping plate 17 to rotate, which in turn drives the product to rotate, which facilitates the equipment to grind the side wall of the product and improves the processing efficiency of the equipment.
[0037] Two symmetrically distributed columns 2 are fixedly installed on both sides of the base 1. A top plate 6 is provided above the base 1. The tops of the four columns 2 are fixedly connected to the bottom of the top plate 6. A second cylinder 7 is provided at the top of the top plate 6. The piston shaft of the second cylinder 7 passes through the top plate 6 and is equipped with a grinding component. The grinding component includes a connecting block 8 fixedly installed at the end of the piston shaft of the second cylinder 7. A mounting box 9 is provided at the bottom of the connecting block 8. A first reduction motor 29 is fixedly installed in the mounting box 9. A mounting rod 28 is fixedly installed at the end of the output shaft of the first reduction motor 29. The end of the mounting rod 28 away from the first reduction motor 29 passes through the mounting box 9. A grinding disc 10 is fixedly installed at the end of the mounting rod 28 that passes through the mounting box 9. After the product is fixed, the mounting rod 28 is driven to rotate by the first reduction motor 29. The mounting rod 28 drives the grinding disc 10 to rotate. Then, the grinding disc 10 is driven to descend and contact the side wall of the product by the second cylinder 7, which can achieve the function of grinding the product.
[0038] A drive assembly is provided between the placement plate 5 and the base 1. The drive assembly includes a support block 26 that is slidably installed in the mounting groove 22. A third cylinder 12 is fixedly installed on one side of the base 1. The piston shaft of the third cylinder 12 slides through the mounting groove 22 and is fixedly connected to the side opposite to the support block 26. Two symmetrically distributed stabilizing rods 23 are fixedly installed in the mounting groove 22. A groove 25 matching the stabilizing rod 23 on the same side is opened at the bottom of the support block 26. The support block 26 and the placement plate 5 are fixed together by bolts. Two symmetrically distributed sealing gaskets 24 are provided on the inner wall of the mounting groove 22. Triangular push blocks are provided on both sides of the upper section of the support block 26.
[0039] The support block 26 is driven by the third cylinder 12 to slide within the mounting groove 22. The support block 26 moves synchronously with the placement plate 5 and the product, which can adjust the position of the product and facilitate subsequent grinding of different parts of the product. When the support block 26 moves within the mounting groove 22, it slides against the side walls of the two stabilizing rods 23. The cooperation of the two stabilizing rods 23 helps to increase the stability of the movement of the support block 26. The mounting groove 22 is equipped with a sealing gasket 24, which seals the port of the mounting groove 22 and helps to prevent dust from entering the interior of the mounting groove 22. Triangular push blocks are provided on both sides of the support block 26 to facilitate the support block 26 to push open the sealing gasket 24 and move.
[0040] A positioning block 27 is fixedly installed at the bottom of the placement plate 5, and a positioning groove matching the positioning block 27 is opened at the top of the support block 26. When installing the placement plate 5, the worker places the placement plate 5 on top of the support block 26, so that the positioning block 27 installed at the bottom of the placement plate 5 and the positioning groove opened at the top of the support block 26 engage. Through the cooperation of the positioning block 27 and the positioning groove, the placement plate 5 is positioned, which facilitates subsequent fixing.
[0041] A dust collection assembly is provided above the placement plate 5. The dust collection assembly includes a vacuum cleaner 20 placed on one side of the base 1. A dust collection frame 11 is provided above the base 1. A telescopic hose 21 is provided between the dust collection frame 11 and the vacuum cleaner 20. Three rods 19 arranged in a straight array are fixedly installed at the bottom of the dust collection frame 11. A slot matching the rods 19 is provided at the top of the base 1. When the equipment polishes the product, it may generate smoke and dust. The vacuum cleaner 20 generates suction to allow the smoke and dust to enter the vacuum cleaner 20 through the dust collection frame 11, thus absorbing the smoke and dust. The dust collection frame 11 is engaged with the slot at the top of the base 1 through the rods 19, which is convenient for subsequent disassembly and assembly. The telescopic hose 21 between the dust collection frame 11 and the vacuum cleaner 20 is convenient for adjusting the position of the vacuum cleaner 20.
[0042] The implementation principle of this utility model embodiment is as follows: When using the equipment, the operator places the product on the placement plate 5 and clamps and fixes the product by the clamping and rotating assembly. Then the product can be released. After the product is leveled and clamped, the second cylinder 7 can drive the grinding assembly to move down and contact the side wall of the product, thus grinding the product. The clamping and rotating assembly can rotate the product, which facilitates full contact between the grinding assembly and the side wall of the product, which helps to improve the processing efficiency of the equipment. The drive assembly can drive the placement plate 5 to slide above the base 1 with the product, which can adjust the position of the product and facilitate the grinding assembly to grind different parts of the product. When the equipment grinds the product, it may generate smoke and dust, which can be absorbed by the dust collection assembly to achieve the effect of dust collection.
[0043] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.
Claims
1. A surface roughness adjustment device for ceramic structural components, characterized in that: Includes a base (1), a base frame is fixedly installed at the bottom of the base (1), an installation groove (22) is opened at the top of the base (1), a placement plate (5) is slidably installed above the base (1), a clamping and rotating assembly is provided at the top of the placement plate (5), a driving assembly is provided between the placement plate (5) and the base (1), two symmetrically distributed columns (2) are fixedly installed on both sides of the base (1), a top plate (6) is provided above the base (1), the tops of the four columns (2) are fixedly connected to the bottom of the top plate (6), a second cylinder (7) is provided at the top of the top plate (6), the piston shaft of the second cylinder (7) passes through the top plate (6) and is provided with a grinding assembly, and a dust collection assembly is provided above the placement plate (5).
2. The surface roughness adjustment device for ceramic structural components according to claim 1, characterized in that: The clamping and rotating assembly includes two mounting bases (4) fixedly installed on the top of the placement plate (5). A first cylinder (3) is fixedly installed on the top of each of the two mounting bases (4). A protective box (15) is provided at the piston shaft end of each of the two first cylinders (3). A second reduction motor (30) is provided inside each of the two protective boxes (15). A connecting post (16) is provided at the output shaft end of each of the two second reduction motors (30). The opposite ends of the two connecting posts (16) pass through the protective box (15) on the same side. A clamping plate (17) is provided at the opposite ends of the two connecting posts (16). A rubber post (18) is provided on the opposite side of each of the two clamping plates (17).
3. The surface roughness adjustment device for ceramic structural components according to claim 1, characterized in that: The drive assembly includes a support block (26) slidably installed in the mounting groove (22). A third cylinder (12) is fixedly installed on one side of the base (1). The piston shaft of the third cylinder (12) slides through the mounting groove (22) and is fixedly connected to the side opposite to the support block (26). Two symmetrically distributed stabilizing rods (23) are fixedly installed in the mounting groove (22). The bottom end of the support block (26) is provided with a groove (25) that matches the stabilizing rod (23) on the same side. The support block (26) and the placement plate (5) are fixed together by bolts. The inner wall of the mounting groove (22) is provided with two symmetrically distributed sealing gaskets (24). Triangular push blocks are provided on both sides of the upper section of the support block (26).
4. The surface roughness adjustment device for ceramic structural components according to claim 3, characterized in that: The bottom end of the placement plate (5) is fixedly installed with a positioning block (27), and the top end of the support block (26) is provided with a positioning groove that matches the positioning block (27).
5. The surface roughness adjustment device for ceramic structural parts according to claim 1, characterized in that: The grinding assembly includes a connecting block (8) fixedly installed at the end of the piston shaft of the second cylinder (7). The bottom end of the connecting block (8) is provided with a mounting box (9). A first geared motor (29) is fixedly installed inside the mounting box (9). A mounting rod (28) is fixedly installed at the end of the output shaft of the first geared motor (29). The end of the mounting rod (28) away from the first geared motor (29) passes through the mounting box (9). A grinding disc (10) is fixedly installed at the end of the mounting rod (28) that passes through the mounting box (9).
6. The surface roughness adjustment device for ceramic structural parts according to claim 1, characterized in that: The vacuuming assembly includes a vacuum cleaner (20) placed on one side of the base (1), a vacuuming frame (11) is provided above the base (1), a telescopic hose (21) is provided between the vacuuming frame (11) and the vacuum cleaner (20), three plugs (19) arranged in a straight array are fixedly installed at the bottom of the vacuuming frame (11), and a slot matching the plugs (19) is provided at the top of the base (1).
7. The surface roughness adjustment device for ceramic structural components according to claim 1, characterized in that: The top of the placement plate (5) is fixedly installed with a telescopic rod (13), and the end of the telescopic rod (13) is fixedly installed with a support plate (14). The cross section of the support plate (14) is arc-shaped, and the top of the support plate (14) is rotatably installed with a plurality of balls distributed in a rectangular array.
Citation Information
Patent Citations
Polishing auxiliary device for ceramic structural part machining
CN209207167U