Static pressure brick machine with soil texture detection mechanism
By introducing a servo motor-driven rotating rod and gear system into the static pressure brick machine, substandard soil is automatically removed, and an impact column structure is used to prevent soil adhesion, thus solving the inefficiency problem of manually removing substandard soil materials and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI WILLPOWER MACHINERY
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-24
AI Technical Summary
When the soil quality of the existing static pressure brick machine fails the test, it needs to be manually removed, resulting in low work efficiency.
The rotating rod and gear system driven by a servo motor automatically removes substandard soil from the storage box, and the elliptical cylinder and impact column structure driven by the servo motor prevents the soil from sticking to the discharge chute, thus improving the level of automation.
It has achieved automated soil testing and removal, reducing manual intervention and improving work efficiency and production smoothness.
Smart Images
Figure CN224158577U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of static pressure brick making machine technology, and in particular to a static pressure brick making machine with a soil testing mechanism. Background Technology
[0002] A static pressure brick machine is a mechanical device used to produce building materials such as cement bricks, concrete bricks, and paving bricks. It presses the mixed materials into shape in a mold. Some static pressure brick machines are equipped with soil testing devices in the storage box.
[0003] However, in existing equipment, when the soil quality testing device detects that the soil quality is unqualified, workers need to shovel it out, which wastes a lot of time and affects work efficiency. Therefore, a static pressure brick machine with a soil quality testing mechanism is proposed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a static pressure brick machine with a soil testing mechanism.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a static pressure brick machine with a soil testing mechanism, comprising a workbench, a material leakage trough being provided at the inner bottom of the workbench, a sliding groove being provided on one side of the workbench, a moving structure being provided in the sliding groove, a rack groove being provided at the inner bottom of the sliding groove, a sliding frame being fixedly connected to one side of the workbench, a first fixed plate being fixedly connected to the bottom of the sliding frame, a material discharge trough being fixedly connected to the bottom of the workbench, a second fixed plate being fixedly connected to the bottom of the material discharge trough, a striking structure being provided on the second fixed plate, a third fixed plate being fixedly connected to the inner bottom of the workbench, a first cylinder being fixedly connected to one side of the third fixed plate, a material storage frame being fixedly connected to the piston end of the first cylinder, the bottom of the material storage frame being in contact with the inner bottom of the workbench, and two soil testing rods being fixedly connected inside the material storage frame;
[0006] The movable structure includes a sliding plate slidably connected in a sliding groove. The upper surface of the sliding plate is flush with the inner bottom of the worktable. A movable rack is fixedly connected to the bottom of the sliding plate and is slidably connected in a rack groove.
[0007] As a further description of the above technical solution:
[0008] A rotating rod is rotatably connected to one side of the first fixed plate, and a gear is fixedly connected to one end of the rotating rod. The gear meshes with a movable rack.
[0009] As a further description of the above technical solution:
[0010] A first servo motor is fixedly connected to the other side of the first fixed plate, and the output shaft of the first servo motor is fixedly connected to one end of the rotating rod.
[0011] As a further description of the above technical solution:
[0012] The striking structure includes a connecting frame fixedly connected to the bottom of the feeding trough, a lever rotatably connected inside the connecting frame, an impact post fixedly connected to one end of the lever, a spring fixedly connected to one side of the lever, and the other end of the spring fixedly connected to the bottom of the feeding trough.
[0013] As a further description of the above technical solution:
[0014] A second servo motor is fixedly connected to one side of the second fixed plate, and an elliptical cylinder is fixedly connected to the output shaft of the second servo motor. One end of the elliptical cylinder is in contact with one side of the lever.
[0015] As a further description of the above technical solution:
[0016] A first gantry frame is fixedly connected to the upper surface of the workbench, a hydraulic cylinder is fixedly connected to the upper surface of the first gantry frame, a first moving plate is fixedly connected to the piston end of the hydraulic cylinder, and two extrusion blocks are fixedly connected to the bottom of the first moving plate.
[0017] As a further description of the above technical solution:
[0018] The workbench has two mold slots at its inner bottom. A second gantry frame is fixedly connected to the bottom of the workbench. A second cylinder is fixedly connected to the bottom of the second gantry frame. A second moving plate is fixedly connected to the piston end of the second cylinder. Two push rods are fixedly connected to the upper surface of the second moving plate. One end of each push rod passes through the bottom of the workbench and is fixedly connected to a push plate. Each push plate is slidably connected in the corresponding mold slot.
[0019] This utility model has the following beneficial effects:
[0020] 1. Compared with existing technologies, this static pressure brick machine with soil testing mechanism, by setting up a first servo motor, rotating rod, gear, sliding plate and moving rack, etc., the first servo motor drives the rotating rod to rotate, the rotating rod drives the gear to rotate, and the gear drives the sliding plate to move through the moving rack, so that the sliding plate moves into the sliding frame, causing the unqualified soil in the storage frame to fall into the feeding chute, and then slide out through the feeding chute, eliminating the need for workers to waste time shoveling it out, which helps to improve work efficiency.
[0021] 2. Compared with existing technologies, this static pressure brick machine with soil testing mechanism, by setting up a second servo motor, an elliptical cylinder, a connecting frame, a lever, an impact column, and a spring, etc., the second servo motor drives the elliptical cylinder to rotate, the elliptical cylinder moves the lever, causing one end of the lever to lift the impact column and stretch the spring. When the elliptical cylinder disengages from the lever, under the elasticity of the spring, the lever causes the impact column to strike the bottom of the feeding trough, causing the feeding trough to vibrate, thus preventing some soil from sticking to the feeding trough and affecting the sliding of soil from the feeding trough. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural diagram of a static pressure brick machine with a soil testing mechanism proposed in this utility model.
[0023] Figure 2 This is a plan view of a static pressure brick machine with a soil testing mechanism proposed in this utility model;
[0024] Figure 3 This is a cross-sectional view of a static pressure brick machine with a soil testing mechanism proposed in this utility model.
[0025] Figure 4 This is a schematic diagram of the moving structure of a static pressure brick machine with a soil testing mechanism proposed in this utility model.
[0026] Figure 5 Exploded view of the moving structure of a static pressure brick machine with a soil testing mechanism proposed in this utility model;
[0027] Figure 6 This is a schematic diagram of the moving rack of a static pressure brick machine with a soil testing mechanism proposed in this utility model;
[0028] Figure 7 This is a schematic diagram of the workbench of a static pressure brick machine with a soil testing mechanism proposed in this utility model.
[0029] Figure 8 This is a schematic diagram of the striking structure of a static pressure brick machine with a soil testing mechanism proposed in this utility model.
[0030] Figure 9 This is an exploded view of the hammering structure of a static pressure brick machine with a soil testing mechanism proposed in this utility model.
[0031] Legend:
[0032] 1. Workbench; 2. Material discharge trough; 3. Sliding trough; 4. Rack groove; 5. Sliding frame; 6. First fixed plate; 7. Moving structure; 701. First servo motor; 702. Rotating rod; 703. Gear; 704. Sliding plate; 705. Moving rack; 8. Discharge trough; 9. Second fixed plate; 10. Hammering structure; 101. Second servo motor; 102. Elliptical cylinder; 103. Connecting frame; 104. Actuating rod; 105. Impact column; 106. Spring; 11. Third fixed plate; 12. First cylinder; 13. Storage frame; 14. Soil detection rod; 15. First gantry frame; 16. Hydraulic cylinder; 17. First moving plate; 18. Extrusion block; 19. Second gantry frame; 20. Second cylinder; 21. Second moving plate; 22. Push rod; 23. Push plate; 24. Mold groove. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Reference Figures 1 to 9This utility model provides a static pressure brick machine with a soil testing mechanism: It includes a workbench 1, a first gantry frame 15 fixedly connected to the upper surface of the workbench 1, a hydraulic cylinder 16 fixedly connected to the upper surface of the first gantry frame 15, a first moving plate 17 fixedly connected to the piston end of the hydraulic cylinder 16, two extrusion blocks 18 fixedly connected to the bottom of the first moving plate 17, two mold grooves 24 formed in the inner bottom of the workbench 1, a second gantry frame 19 fixedly connected to the bottom of the workbench 1, and a second cylinder 20 fixedly connected to the bottom of the second gantry frame 19. A second movable plate 21 is fixedly connected to the piston end of the second cylinder 20. Two push rods 22 are fixedly connected to the upper surface of the second movable plate 21. One end of each push rod 22 passes through the bottom of the workbench 1 and is fixedly connected to a push plate 23. Each push plate 23 is slidably connected in a corresponding mold groove 24. The piston end of the second cylinder 20 drives the second movable plate 21 to move, the second movable plate 21 drives the two push rods 22 to move, the push rods 22 drive the push plate 23 to move, and the push plate 23 pushes the pressed clay bricks out of the mold groove 24 for easy collection by the workers. A material discharge groove 2 is provided at the inner bottom of the workbench 1. A sliding groove 3 is provided on one side of the workbench 1. A moving structure 7 is provided inside the sliding groove 3. A rack groove 4 is provided at the inner bottom of the sliding groove 3. A sliding frame 5 is fixedly connected to one side of the workbench 1. A first fixed plate 6 is fixedly connected to the bottom of the sliding frame 5. A material discharge groove 8 is fixedly connected to the bottom of the workbench 1. A second fixed plate 9 is fixedly connected to the bottom of the material discharge groove 8. A hammering structure 10 is provided on the second fixed plate 9. A third fixed plate 11 is fixedly connected to the inner bottom of the workbench 1. A third fixed plate 11 is fixedly connected to one side of the third fixed plate 11. A cylinder 12 is used. The piston end of the first cylinder 12 is fixedly connected to a storage frame 13. The bottom of the storage frame 13 is in contact with the inner bottom of the workbench 1. The first cylinder 12 drives the storage frame 13 to move. One side of the storage frame 13 pushes the soil bricks that are ejected from the mold groove 24 forward. Then, the second cylinder 20 drives the push rod 22 to retract through the second moving plate 21. The push rod 22 drives the push plate 23 to retract into the bottom of the mold groove 24. At the same time, the soil inside the storage frame 13 is transported to the two mold grooves 24 again. Two soil quality detection rods 14 are fixedly connected inside the storage frame 13.
[0035] The movable structure 7 includes a sliding plate 704 slidably connected in a sliding groove 3. The upper surface of the sliding plate 704 is flush with the inner bottom of the worktable 1. A movable rack 705 is fixedly connected to the bottom of the sliding plate 704 and slidably connected in a rack groove 4. A rotating rod 702 is rotatably connected to one side of the first fixed plate 6, and a first servo motor 701 is fixedly connected to the other side of the first fixed plate 6. The output shaft of the first servo motor 701 is fixedly connected to one end of the rotating rod 702. One end of 02 is fixedly connected to a gear 703, which meshes with a moving rack 705. The first servo motor 701 drives the rotating rod 702 to rotate, which in turn drives the gear 703 to rotate. The gear 703 drives the sliding plate 704 to move through the moving rack 705, so that the sliding plate 704 moves into the sliding frame 5, causing the substandard soil inside the storage box 13 to fall into the discharge chute 8 and then slide out through the discharge chute 8. This eliminates the need for workers to waste time shoveling it out, which helps to improve work efficiency.
[0036] The striking structure 10 includes a connecting frame 103 fixedly connected to the bottom of the feeding trough 8. A toggle rod 104 is rotatably connected inside the connecting frame 103. One end of the toggle rod 104 is fixedly connected to an impact post 105. A spring 106 is fixedly connected to one side of the toggle rod 104, and the other end of the spring 106 is fixedly connected to the bottom of the feeding trough 8. A second servo motor 101 is fixedly connected to one side of the second fixing plate 9. An elliptical cylinder 102 is fixedly connected to the output shaft of the second servo motor 101. One end of the elliptical cylinder 102... The second servo motor 101 drives the elliptical cylinder 102 to rotate, which is in contact with one side of the lever 104. The elliptical cylinder 102 moves the lever 104, causing one end of the lever 104 to lift the impact column 105 and stretch the spring 106. When the elliptical cylinder 102 disengages from the lever 104, the lever 104 drives the impact column 105 to strike the bottom of the discharge trough 8 under the elasticity of the spring 106, causing the discharge trough 8 to vibrate and preventing some soil from sticking inside the discharge trough 8 and affecting the soil from sliding out of the discharge trough 8.
[0037] Working principle: Soil is transported into the storage frame 13. Then, two soil testing rods 14 test the soil inside the storage frame 13. If the soil is unqualified, the first servo motor 701 drives the rotating rod 702 to rotate. The rotating rod 702 drives the gear 703 to rotate. The gear 703 drives the sliding plate 704 to move through the moving rack 705, so that the sliding plate 704 moves into the sliding frame 5, causing the unqualified soil inside the storage frame 13 to fall into the discharge chute 8 and then slide out through the discharge chute 8, eliminating the need for workers to waste time. The shovel action improves work efficiency. Meanwhile, the second servo motor 101 drives the elliptical cylinder 102 to rotate. The elliptical cylinder 102 moves the lever 104, causing one end of the lever 104 to lift the impact column 105 and stretch the spring 106. When the elliptical cylinder 102 disengages from the lever 104, the elasticity of the spring 106 causes the lever 104 to drive the impact column 105 to strike the bottom of the discharge trough 8, causing the discharge trough 8 to vibrate. This prevents some soil from sticking inside the discharge trough 8 and affecting the soil's sliding out of the discharge trough 8.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A static pressure brick machine with a soil testing mechanism, comprising a workbench (1), characterized in that: The workbench (1) has a material discharge groove (2) at its inner bottom, a sliding groove (3) at one side, a moving structure (7) inside the sliding groove (3), a rack groove (4) at the inner bottom of the sliding groove (3), a sliding frame (5) fixedly connected to one side of the workbench (1), a first fixing plate (6) fixedly connected to the bottom of the sliding frame (5), a material discharge groove (8) fixedly connected to the bottom of the workbench (1), and a first fixing plate (6) fixedly connected to the bottom of the material discharge groove (8). The second fixed plate (9) is provided with a hammering structure (10). The bottom of the workbench (1) is fixedly connected to a third fixed plate (11). The third fixed plate (11) is fixedly connected to one side of a first cylinder (12). The piston end of the first cylinder (12) is fixedly connected to a storage frame (13). The bottom of the storage frame (13) is in contact with the bottom of the workbench (1). The storage frame (13) has two soil testing rods (14) fixedly connected inside. The movable structure (7) includes a sliding plate (704) slidably connected in a sliding groove (3). The upper surface of the sliding plate (704) is flush with the inner bottom of the worktable (1). A movable rack (705) is fixedly connected to the bottom of the sliding plate (704). The movable rack (705) is slidably connected in a rack groove (4).
2. A static pressure brick machine with a soil testing mechanism according to claim 1, characterized in that: A rotating rod (702) is rotatably connected to one side of the first fixed plate (6), and a gear (703) is fixedly connected to one end of the rotating rod (702), and the gear (703) meshes with the moving rack (705).
3. A static pressure brick machine with a soil testing mechanism according to claim 2, characterized in that: A first servo motor (701) is fixedly connected to the other side of the first fixed plate (6), and the output shaft of the first servo motor (701) is fixedly connected to one end of the rotating rod (702).
4. A static pressure brick machine with a soil testing mechanism according to claim 1, characterized in that: The striking structure (10) includes a connecting frame (103) fixedly connected to the bottom of the feeding trough (8). A toggle rod (104) is rotatably connected inside the connecting frame (103). One end of the toggle rod (104) is fixedly connected to an impact post (105). A spring (106) is fixedly connected to one side of the toggle rod (104). The other end of the spring (106) is fixedly connected to the bottom of the feeding trough (8).
5. A static pressure brick machine with a soil testing mechanism according to claim 4, characterized in that: A second servo motor (101) is fixedly connected to one side of the second fixed plate (9), and an elliptical cylinder (102) is fixedly connected to the output shaft of the second servo motor (101). One end of the elliptical cylinder (102) is in contact with one side of the lever (104).
6. A static pressure brick machine with a soil testing mechanism according to claim 1, characterized in that: The upper surface of the workbench (1) is fixedly connected to a first gantry frame (15), the upper surface of the first gantry frame (15) is fixedly connected to a hydraulic cylinder (16), the piston end of the hydraulic cylinder (16) is fixedly connected to a first moving plate (17), and the bottom of the first moving plate (17) is fixedly connected to two extrusion blocks (18).
7. A static pressure brick machine with a soil testing mechanism according to claim 1, characterized in that: The workbench (1) has two mold slots (24) at its inner bottom. A second gantry frame (19) is fixedly connected to the bottom of the workbench (1). A second cylinder (20) is fixedly connected to the bottom of the second gantry frame (19). A second moving plate (21) is fixedly connected to the piston end of the second cylinder (20). Two push rods (22) are fixedly connected to the upper surface of the second moving plate (21). One end of each push rod (22) passes through the bottom of the workbench (1) and is fixedly connected to a push plate (23). Each push plate (23) is slidably connected in the corresponding mold slot (24).