High-cleanliness anti-deviation film pasting device for automobile lens
By designing the coordination of components such as scrapers, suction heads, and drive rollers, the problem of impurity accumulation in the cleaning rollers was solved, achieving high cleanliness of automotive lenses and anti-offset film application, thus improving the practicality of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU XINHE MIRRORS CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-24
AI Technical Summary
The existing automotive lens film application equipment lacks a timely cleaning mechanism for the cleaning roller, leading to the accumulation of impurities and reduced cleaning effectiveness.
A device comprising a conveyor, an anti-deviation component, a cleaning mechanism, and a film-applying equipment is designed. Through the cooperation of a scraper, a dust suction head, a drive roller, and a cleaning belt, the cleaning roller is cleaned in a timely manner, and the anti-deviation component prevents the lens from shifting.
This ensures the cleaning effect of the cleaning strip, prevents the lens from shifting during the film application process, and improves the cleanliness and practicality of the film application.
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Figure CN224158872U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film application devices, and in particular to a high-cleanliness anti-deviation film application device for automotive lenses. Background Technology
[0002] Automotive lenses typically refer to the transparent glass parts of a car's windshield, side windows, and rear window. To protect these lenses, they usually need to be coated with a film. When coating these lenses, certain mechanisms or equipment are required to prevent misalignment or other issues during the coating process.
[0003] A search revealed Chinese Patent Publication No. CN217454937U, which discloses a high-cleanliness film-applying conveyor line for automotive lenses, belonging to the field of functional glass manufacturing technology. The line includes a conveyor frame, a lens negative pressure conveyor line, a lens cleaning device, a lens cleaning support frame, and a lens blowing device. The lens blowing device is mounted on the conveyor frame and located behind the lens cleaning device along the conveying direction of the lens negative pressure conveyor line. Several automotive lenses are arranged on the lens negative pressure conveyor line, and the lens cleaning device can contact these lenses. This high-cleanliness film-applying conveyor line for automotive lenses utilizes a negative pressure conveyor line to firmly adhere to the lenses. As the lenses are conveyed along the negative pressure conveyor line, they are cleaned by the lens cleaning device and the lens blowing device, achieving automatic cleaning of the automotive lenses. The cleaned lenses have a high degree of cleanliness, requiring no manual intervention, saving manpower, and improving work efficiency.
[0004] The aforementioned device can clean car lenses by setting up a lens cleaning device, but when the cleaning roller cleans the lens, impurities on the lens will adhere to the cleaning roller. However, the device does not have a structure to clean the cleaning roller in a timely manner. This leads to a reduction in the cleaning effect of the device when too many impurities accumulate on the cleaning roller, making it impractical. Therefore, a high-cleanliness anti-polarization film device for car lenses is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a high-cleanliness anti-polarization film application device for automotive lenses. It aims to improve the existing technology, which does not have a structure for timely cleaning of the cleaning roller. This results in a decrease in the cleaning effect of the device when too many impurities accumulate on the cleaning roller, making it impractical.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-cleanliness anti-deviation film application device for automotive lenses, comprising a conveyor, an anti-deviation component disposed on the outside of the conveyor, a cleaning mechanism disposed at the front of the conveyor, and a film application device disposed at the rear of the conveyor. The cleaning mechanism includes a cleaning component, which includes an outer frame. A scraper is fixedly connected to the top right side of the inner wall of the outer frame, and a vacuum head is fixedly connected to the top left side of the outer frame. A connecting pipe is fixedly connected to the rear side of the vacuum head, and the connecting pipe penetrates and is fixedly connected to the outer frame. A drive roller is rotatably connected to both the upper and lower parts of the outer frame. A No. 1 motor is fixedly connected to the rear end of the upper drive roller via a coupling. The No. 1 motor is fixedly connected to the outer frame. A cleaning belt is connected to the outside of both drive rollers, and the scraper is in close contact with the surface of the cleaning belt.
[0007] As a further description of the above technical solution:
[0008] Mounting frames are provided on both the left and right sides of the conveyor.
[0009] As a further description of the above technical solution:
[0010] The cleanroom apparatus also includes a mounting frame, the bottom surface of which is fixedly connected to the mounting bracket.
[0011] As a further description of the above technical solution:
[0012] The upper part of the fixed frame is fixedly connected to a guide rail, the outside of the guide rail is slidably connected to a guide block, the bottom surface of the guide block is fixedly connected to a telescopic rod, and the telescopic rod is fixedly connected to the outer frame.
[0013] As a further description of the above technical solution:
[0014] The anti-deviation assembly includes two housings. The housings are fixedly connected to the mounting bracket. A second motor is fixedly connected to the left side of the housing. The output end of the second motor is fixedly connected to a control rod via a coupling. The control rod passes through the housing and is rotatably connected.
[0015] As a further description of the above technical solution:
[0016] The housing has two sliders inside, and the control rod passes through the sliders and is threadedly connected.
[0017] As a further description of the above technical solution:
[0018] Both sliders are fixedly connected to the top of a folding rod, the two folding rods are symmetrically arranged, and the upper part of the folding rod passes through and is slidably connected to the mounting frame.
[0019] As a further description of the above technical solution:
[0020] Both of the two folding rods are fixedly connected to a connecting shell at their upper ends, and multiple auxiliary rollers are rotatably connected to the middle of the connecting shell.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, by setting up the cooperation between components such as the outer frame, the vacuum head, the connecting pipe, the scraper, the transmission roller, the cleaning belt, and the No. 1 motor, the cleaning belt can be cleaned in time by the vacuum head and the scraper after cleaning the car lens, so as to ensure the subsequent cleaning effect of the cleaning belt and make it more practical.
[0023] 2. In this utility model, by setting up the cooperation between components such as the outer shell, the No. 2 motor, the control rod, the slider, the folding rod, the connecting shell, and the auxiliary roller, the device can center and limit the position of car lenses of different sizes, preventing them from shifting during the film application process, making it more practical. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a high-cleanliness anti-deviation film device for automotive lenses proposed in this utility model;
[0025] Figure 2 This is a schematic diagram of the overall lower three-dimensional structure of a high-cleanliness anti-deviation film device for automotive lenses proposed in this utility model;
[0026] Figure 3 This utility model presents a three-dimensional structural diagram showing the conveyor, anti-deviation component, cleanliness mechanism, and film application equipment of a high-cleanliness anti-deviation film application device for automotive lenses.
[0027] Figure 4 This is a three-dimensional structural diagram of the anti-deviation component of a high-cleanliness anti-deviation film device for automotive lenses proposed in this utility model.
[0028] Figure 5 This is a schematic diagram of the overall three-dimensional structure of the cleaning mechanism of the high-cleanliness anti-polarization film device for automotive lenses proposed in this utility model;
[0029] Figure 6 This is a cross-sectional three-dimensional structural diagram of the cleaning component of a high-cleanliness anti-deviation film application device for automotive lenses proposed in this utility model.
[0030] Legend:
[0031] 1. Conveyor; 2. Anti-deviation assembly; 3. Cleaning mechanism; 4. Film application equipment; 31. Fixing frame; 32. Guide rail; 33. Guide block; 34. Telescopic rod; 35. Cleaning assembly; 351. Outer frame; 352. Vacuum head; 353. Connecting pipe; 354. Scraper; 355. Drive roller; 356. Cleaning belt; 357. Motor No. 1; 11. Mounting bracket; 21. Housing; 22. Motor No. 2; 23. Control lever; 24. Slider; 25. Folding rod; 26. Connecting shell; 27. Auxiliary roller. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figures 1-3 This utility model provides an embodiment of a high-cleanliness anti-deviation film application device for automotive lenses, including a conveyor 1 for conveying automotive lenses to be filmed. Mounting frames 11 are provided on both the left and right sides of the conveyor 1 for supporting and connecting various components. An anti-deviation component 2 is provided on the outside of the conveyor 1 to restrict the automotive lens to a certain extent, preventing it from shifting during cleaning and film application. A cleaning mechanism 3 is provided at the front of the conveyor 1 to clean the automotive lens and maintain its high cleanliness. A film application device 4 is provided at the rear of the conveyor 1 for applying film to the automotive lens.
[0034] like Figures 5-6 As shown, the cleanroom mechanism 3 also includes a fixed frame 31, which is used to connect various components. The bottom surface of the fixed frame 31 is fixedly connected to the mounting frame 11. A guide rail 32 is fixedly connected to the upper part of the fixed frame 31. A guide block 33 is slidably connected to the outside of the guide rail 32. The guide rail 32 and the guide block 33 can be electrically driven. A telescopic rod 34 is fixedly connected to the bottom surface of the guide block 33. The telescopic rod 34 can be electrically driven. The telescopic rod 34 is fixedly connected to the outer frame 351 and is used to help adjust the height of the outer frame 351.
[0035] Furthermore, the cleaning mechanism 3 includes a cleaning assembly 35 for cleaning the lens. The cleaning assembly 35 includes an outer frame 351 for connecting various components. A scraper 354 is fixedly connected to the top right side of the inner wall of the outer frame 351 for cleaning the cleaning belt 356. A vacuum head 352 is fixedly connected to the top left side of the outer frame 351 for cleaning and collecting impurities removed by the cleaning belt 356. A connecting pipe 353 is fixedly connected to the rear side of the vacuum head 352 for connecting to a vacuuming device via a hose, etc. The connecting pipe 353 and... The outer frame 351 is through and fixedly connected. The upper and lower parts of the outer frame 351 are both through and rotatably connected to the transmission rollers 355, which are used to drive the cleaning belt 356. The rear end of the transmission roller 355 located at the upper part is fixedly connected to a No. 1 motor 357 through a coupling, which is used to drive the cleaning assembly 35. The No. 1 motor 357 is fixedly connected to the outer frame 351. The two transmission rollers 355 are connected to the cleaning belt 356 through a common transmission connection, which is used to clean the car lens. The scraper 354 is in close contact with the surface of the cleaning belt 356 and is used to clean the cleaning belt 356.
[0036] like Figure 4 As shown, the anti-deviation assembly 2 includes two housings 21, each with multiple support rods fixedly connected to its top. These support rods allow for a certain gap when the housings 21 are fixed to the mounting bracket 11, accommodating the movement of the bending rod 25. The housings 21 are fixedly connected to the mounting bracket 11. A second motor 22 is fixedly connected to the left side of the housings 21, providing power to the assembly. The output end of the second motor 22 is fixedly connected to a control rod 23 via a coupling. The control rod 23 has threads in opposite directions on its outer wall. The control rod 23 passes through and is rotatably connected to the housings 21. Two sliders 24 are slidably connected inside the housings 21, used to adjust the bending rod 25. The control lever 23 and slider 24 are connected by a thread, and the top of each slider 24 is fixedly connected to a folding rod 25. The two folding rods 25 are symmetrically arranged and are used to fix the connecting shell 26. The connecting shell 26 is fixed to the two folding rods 25 located on the left side or the two folding rods 25 located on the right side. The upper part of the folding rod 25 is connected to the mounting bracket 11 through and slidably. The upper end of each of the two folding rods 25 is fixedly connected to the connecting shell 26, which is used to connect the auxiliary roller 27. The middle of the connecting shell 26 is rotatably connected to multiple auxiliary rollers 27, which are used to restrict the position of the lens, prevent the lens from shifting, and assist in the movement of the lens.
[0037] Working principle: When in use, first turn on the two No. 2 motors 22 according to the size of the lens. The No. 2 motors 22 will drive the control rod 23 to rotate. At this time, the two sliders 24 connected to the control rod 23 will be driven to move closer or further away from each other. The folding rod 25 fixed to the sliders 24 will be driven to move closer or further away from each other, thereby driving the two connecting shells 26 to move closer or further away from each other. Thus, the auxiliary roller 27 installed in the connecting shell 26 can limit the movement of the car lens to prevent polarity. Then the conveyor 1 can be turned on to transport the lens.
[0038] When the conveyor 1 brings the lens to the lower part of the cleanroom mechanism 3, the telescopic rod 34 can be opened to adjust the position of the cleaning component 35, so that the lower part of the cleaning belt 356 can fit against the surface of the lens. Then, the first motor 357 is turned on, which drives the connected transmission roller 355 to rotate. When the transmission roller 355 rotates, it drives the externally installed cleaning belt 356. When the cleaning belt 356 rotates, it drives the lower transmission roller 355 to rotate, and the driven cleaning belt 356 cleans the surface of the lens. If the lens body... With a larger volume, the cleaning component 35 can be moved along the guide rail 32 via the guide block 33 to adjust its position, allowing for more comprehensive cleaning of the lens. As the cleaning belt 356 is driven, the used part of the cleaning belt 356 will be driven to the upper part. At this time, the vacuum cleaner can be turned on to clean the impurities on the cleaning belt 356 through the vacuum head 352. At the same time, the scraper 354 can scrape off the impurities adhering to the cleaning belt 356. The scraped impurities will be sucked away by the vacuum head 352. The cleaned cleaning belt 356 will be driven to the lower part again to clean the lens.
[0039] After the lens is cleaned, it can be moved again by the conveyor 1 to the film application device 4, so that the film application device 4 can apply film to the lens.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-cleanliness anti-polarization film application device for automotive lenses, comprising a conveyor (1), characterized in that: The conveyor (1) is provided with an anti-deviation component (2) on its exterior, a cleaning mechanism (3) is provided at the front of the conveyor (1), and a film-applying device (4) is provided at the rear of the conveyor (1). The cleaning mechanism (3) includes a cleaning component (35), which includes an outer frame (351). A scraper (354) is fixedly connected to the top right side of the inner wall of the outer frame (351). A vacuum head (352) is fixedly connected to the top left side of the outer frame (351). A connecting pipe (353) is fixedly connected to the rear side of the vacuum head (352). The connecting pipe (353) passes through and is fixedly connected to the outer frame (351). A transmission roller (355) is rotatably connected to both the upper and lower parts of the outer frame (351). A No. 1 motor (357) is fixedly connected to the rear end of the upper transmission roller (355) through a coupling. The No. 1 motor (357) is fixedly connected to the outer frame (351). A cleaning belt (356) is connected to the outside of the two transmission rollers (355). The scraper (354) is in close contact with the surface of the cleaning belt (356).
2. The high-cleanliness anti-polarization film device for automotive lenses according to claim 1, characterized in that: Mounting brackets (11) are provided on both the left and right sides of the conveyor (1).
3. The high-cleanliness anti-polarization film device for automotive lenses according to claim 2, characterized in that: The cleanroom mechanism (3) also includes a fixing frame (31), the bottom surface of which is fixedly connected to the mounting frame (11).
4. The high-cleanliness anti-polarization film device for automotive lenses according to claim 3, characterized in that: The upper part of the fixed frame (31) is fixedly connected to the guide rail (32), the outside of the guide rail (32) is slidably connected to the guide block (33), the bottom surface of the guide block (33) is fixedly connected to the telescopic rod (34), and the telescopic rod (34) is fixedly connected to the outer frame (351).
5. The high-cleanliness anti-polarization film device for automotive lenses according to claim 1, characterized in that: The anti-deviation component (2) includes a housing (21) and there are two housings. The housing (21) is fixedly connected to the mounting bracket (11). A second motor (22) is fixedly connected to the left side of the housing (21). The output end of the second motor (22) is fixedly connected to a control rod (23) through a coupling. The control rod (23) is connected to the housing (21) through and rotatably.
6. The high-cleanliness anti-polarization film device for automotive lenses according to claim 5, characterized in that: The housing (21) has two sliders (24) inside, and the control rod (23) passes through and is threadedly connected to the sliders (24).
7. The high-cleanliness anti-polarization film device for automotive lenses according to claim 6, characterized in that: The top of each of the two sliders (24) is fixedly connected with a folding rod (25). The two folding rods (25) are symmetrically arranged, and the upper part of the folding rod (25) passes through and is slidably connected to the mounting bracket (11).
8. The high-cleanliness anti-polarization film device for automotive lenses according to claim 7, characterized in that: The upper ends of the two folding rods (25) are fixedly connected to a connecting shell (26), and the middle part of the connecting shell (26) is rotatably connected to an auxiliary roller (27), and there are multiple of them.
Citation Information
Patent Citations
Automobile lens high-cleanliness film pasting conveying line
CN217454937U