Calcium carbide powder conveying device

By installing a fixed frame and a vibrator at the bend of the calcium carbide powder conveying device, combined with an inner sleeve design, the blockage problem at the bend was solved, achieving uniform material transfer and increased flow rate, improving conveying efficiency and reducing maintenance costs.

CN224159836UActive Publication Date: 2026-04-24聊城研聚新材料有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
聊城研聚新材料有限公司
Filing Date
2025-02-25
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing calcium carbide powder conveying devices are prone to accumulation and blockage at bends, which affects production efficiency and poses safety hazards.

Method used

A fixed frame and a vibrator are installed at the bend of the pipe. Combined with the inner sleeve design, the vibrator disperses the material and the inner sleeve creates a Venturi effect to accelerate the flow rate, ensuring uniform material transfer.

Benefits of technology

It effectively avoids blockage at bends, improves conveying efficiency, reduces maintenance costs, and ensures the stable operation of the conveying system.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224159836U_ABST
Patent Text Reader

Abstract

The utility model provides a calcium carbide powder conveying device which comprises a fixing frame arranged at a bent pipe, the fixing frame is composed of two parts, the two parts are fixedly connected through bolts, and a mounting seat used for mounting a vibrator is arranged in the lower part of the fixing frame. An inner sleeve is arranged in the bent pipe, the outer side of the inner sleeve is tightly attached to the inner wall of the bent pipe, the two ends of the inner sleeve extend to the straight pipe sections of the bent pipe respectively, and the two ends of the inner sleeve are arc-shaped chamfers. Through vibration of the vibrator, materials accumulated at the bent pipe can be vibrated to be scattered, and due to the design of the fixing frame with the same curvature as the bent pipe, it can be guaranteed that vibration is evenly transmitted to the bent pipe, the materials are effectively prevented from blocking the bent pipe, and stable operation of a conveying system is guaranteed; furthermore, the inner sleeve is arranged in the bent pipe, and the flow speed of the materials at the bent pipe can be increased by utilizing the Venturi effect formed by the inner sleeve in the bent pipe, so that the material deposition is reduced, the conveying efficiency is improved, and the maintenance cost is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of calcium carbide powder conveying technology, and in particular relates to a calcium carbide powder conveying device. Background Technology

[0002] Calcium carbide powder, also known as calcium carbide powder, is an important chemical raw material widely used in many industrial fields. In the production and processing of calcium carbide powder, transportation is a crucial link. Due to its hygroscopic, flammable and explosive properties, special attention must be paid to safety and sealing during transportation.

[0003] Existing calcium carbide powder conveying devices mostly use pneumatic conveying systems, which use airflow (positive or negative pressure) to transport materials from the starting point to the end point. However, due to problems such as poor material flowability, inertial collision, electrostatic adsorption, or moisture agglomeration, calcium carbide powder is prone to accumulate and blockage at the bends of the conveying pipeline, which not only affects production efficiency but may also lead to equipment damage or safety hazards. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a calcium carbide powder conveying device, and the technical solution adopted is as follows:

[0005] A calcium carbide powder conveying device includes a fixed frame disposed at a bend in a pipe. The fixed frame consists of two parts, which are fixedly connected by bolts. A mounting seat for installing a vibrator is provided in the lower part of the fixed frame.

[0006] An inner sleeve is provided inside the bend. The outer side of the inner sleeve is tightly fitted to the inner wall of the bend. Both ends of the inner sleeve extend to the straight section of the bend, and both ends of the inner sleeve are arc-shaped chamfers.

[0007] Furthermore, a support frame is provided at each end of the bend. The end of the support frame that contacts the bend is an arc-shaped plate. The arc-shaped plate is connected to an arc-shaped hoop by bolts. The arc-shaped hoop and the arc-shaped plate are combined to form a ring structure, which can fix the bend.

[0008] Furthermore, rubber pads are installed on the inner sides of both the arc plate and the arc hoop. The elasticity of the rubber pads can absorb the vibration generated by the vibrator, reduce the impact on the connection between the two ends of the bend and the straight pipe, and prevent the connection from loosening, which would affect the conveying of materials in the pipeline.

[0009] Furthermore, the fixing frame has the same curvature as the bend, and after installation, the fixing frame can fit tightly against the outer surface of the bend, ensuring that the vibration of the vibrator can be evenly transmitted to the bend.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] This invention uses the vibration of a vibrator to disperse the material accumulated at the bend. The design of the fixing frame with the same curvature as the bend ensures that the vibration is evenly transmitted to the bend, effectively preventing the material from forming a blockage at the bend and ensuring the stable operation of the conveying system. Furthermore, an inner sleeve is set inside the bend. The Venturi effect formed by the inner sleeve inside the bend can accelerate the flow rate of the material at the bend, thereby reducing material deposition, improving conveying efficiency, and reducing maintenance costs. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the external connection structure of the bend pipe of this utility model;

[0014] Figure 3 This is a schematic diagram of the internal structure of the bend in this utility model.

[0015] In the picture:

[0016] 1-Bend, 2-Fixed bracket, 3-Mounting base, 4-Vibrator, 5-Support bracket, 51-Arc-shaped hoop, 52-Rubber pad, 6-Inner sleeve. Detailed Implementation

[0017] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0018] Example 1:

[0019] As attached Figure 1-2 As shown, a calcium carbide powder conveying device includes a fixed frame 2 set at the bend 1. The fixed frame 2 consists of two parts, which are fixedly connected by bolts. The lower part of the fixed frame 2 is provided with a mounting seat 3 for installing a vibrator 4. The vibration of the vibrator 4 can shake the material accumulated at the bend 1 to disperse it and prevent the material from adhering or accumulating at this point.

[0020] A support frame 5 is provided at each end of the bend 1. The installation angle of the support frame 5 is adjustable to meet the needs of bend 1 hoisting or other installation methods. At the end of the support frame 5 that contacts the bend 1, there is an arc plate. The arc plate can be connected to the arc hoist 51 by bolts. The arc hoist 51 and the arc plate are combined to form a ring structure, which can fix the bend 1. By setting rubber pads 52 on the inner side of the arc plate and the arc hoist 51, the vibration generated by the vibrator 4 can be absorbed by the elastic buffer of the rubber pads 52, reducing the impact on the connection between the two ends of the bend 1 and the straight pipe, and preventing the connection from loosening, which would affect the conveying of materials in the pipeline.

[0021] In this embodiment, by controlling the vibration frequency and duration of the vibrator 4, the accumulation of materials at the bend can be prevented, ensuring unobstructed flow and improving conveying efficiency. At the same time, the adjustable flexibility of the support frame 5 allows the device to adapt to different installation environments and meet the installation requirements of the bend, whether it is vertical or horizontal.

[0022] In this embodiment, the curvature of the fixing frame 2 is consistent with that of the bend 1, so that the fixing frame 2 can fit tightly with the bend and ensure that the vibration can be transmitted evenly to the bend 1.

[0023] Example 2:

[0024] As attached Figure 1-3 As shown, a calcium carbide powder conveying device includes a fixed frame 2 set at the bend 1. The fixed frame 2 consists of two parts, which are fixedly connected by bolts. The lower part of the fixed frame 2 is provided with a mounting seat 3 for installing a vibrator 4.

[0025] A support frame 5 is provided at each end of the bend 1. An arc plate is provided at the end of the support frame 5 that contacts the bend 1. The arc plate can be connected to the arc hoop 51 by bolts. The arc hoop 51 and the arc plate are combined to form a ring structure, which can fix the bend 1. A rubber pad 52 is provided on the inner side of the arc plate and the arc hoop 51.

[0026] An inner sleeve 6 is provided inside the bend 1. The outer side of the inner sleeve 6 is tightly fitted to the inner wall of the bend. Both ends of the inner sleeve 6 extend to the straight section of the bend 1, and both ends of the inner sleeve 6 are designed with arc chamfers, which can make the two ends of the inner sleeve 6 smoothly transition to the inner wall of the bend 1, forming a Venturi tube-like structure inside the bend 1. By utilizing the Venturi effect, the airflow velocity at the bend 1 can be increased, ensuring that the material can be effectively suspended and transported at the bend.

[0027] Compared to Example 1, this example further optimizes the smoothness of material conveying through the design of the inner sleeve 6, reduces the resistance at the bend, and significantly improves the material conveying efficiency through its use in conjunction with the vibrator 4.

[0028] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. A calcium carbide powder conveying device, comprising a fixing frame (2) disposed at a bend (1), characterized in that: The fixing frame (2) consists of two parts, which are fixedly connected by bolts. The lower fixing frame (2) is provided with a mounting seat (3) for installing the vibrator (4). An inner sleeve (6) is provided inside the bend (1). The outer side of the inner sleeve (6) is tightly fitted with the inner wall of the bend. The two ends of the inner sleeve (6) extend to the straight section of the bend (1), and the two ends of the inner sleeve (6) are arc-shaped chamfers.

2. The calcium carbide powder conveying device as described in claim 1, characterized in that: The two ends of the bend (1) are respectively provided with a support frame (5). The end of the support frame (5) that is in contact with the bend (1) is an arc plate, and the arc plate is connected to an arc hoop (51) by bolts.

3. The calcium carbide powder conveying device as described in claim 2, characterized in that: Rubber pads (52) are provided on the inner sides of both the arc-shaped plate and the arc-shaped hoop (51).

4. The calcium carbide powder conveying device as described in claim 1, characterized in that: The curvature of the fixing frame (2) is consistent with that of the bend (1), and after the fixing frame (2) is installed, it can fit tightly against the outer surface of the bend (1).