Overturning assembly and visual inspection mechanism
By designing a flipping component and a visual inspection mechanism, the germanium wafers were automatically flipped, solving the problem of low efficiency in manual flipping, improving inspection efficiency, and reducing the risk of product damage.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 安徽光智科技有限公司
- Filing Date
- 2025-06-05
- Publication Date
- 2026-04-24
AI Technical Summary
In existing technologies, the appearance inspection of germanium wafers requires manual flipping, which is inefficient.
Design a flipping assembly, including a flipping element, a support platform, a first linear drive device and a second linear drive device, to achieve automated flipping, reduce repetitive labor by workers and improve detection efficiency.
It enables automated flipping of germanium wafers, reducing mechanical interference, improving testing efficiency, and lowering the risk of product damage.
Smart Images

Figure CN224159976U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of product appearance inspection technology, and in particular to a flipping component and a visual inspection mechanism. Background Technology
[0002] In the field of germanium sheet appearance inspection, it is necessary to inspect both sides of the germanium sheet.
[0003] In related technologies, after a visual inspection agency has inspected one side of a germanium wafer, it needs to be manually flipped to inspect the other side. However, manually flipping germanium wafers is inefficient. Utility Model Content
[0004] The present invention aims to at least solve one of the technical problems existing in the prior art. Therefore, one objective of the present invention is to provide a flipping component that can replace manual flipping operations, reduce repetitive labor by workers, improve flipping efficiency, and thus improve the detection efficiency of visual inspection agencies.
[0005] This utility model also proposes a visual inspection mechanism.
[0006] A first aspect of this utility model provides a flipping assembly, which includes a flipping element, a support platform, a first linear drive device, and a second linear drive device. The flipping element is controllably rotatable along a rotation axis to drive a product to be inspected to flip. The support platform has a support surface and a clearance groove extending through the support surface. The clearance groove extends along a first direction parallel to the support surface and passes through at least one end of the support platform in the first direction to form an opening. The clearance groove is used to avoid the flipping element, and the support surface is used to support the product to be inspected. The first linear drive device is used to drive the flipping element to move along the first direction to exit the clearance groove from the opening. The second linear drive device is used to drive the flipping element to move along a height direction perpendicular to the support surface to move closer to or further away from the support surface.
[0007] In some embodiments, the width direction of the clearance groove is a second direction parallel to the support surface, and the second direction is perpendicular to the first direction; the width of the clearance groove is configured to be greater than the maximum rotation diameter of the flipping element and to be less than the width of the product to be tested in the second direction so as to allow the product to be tested to cross the clearance groove and be supported by the support surfaces on both sides.
[0008] In some embodiments, the depth direction of the clearance groove is perpendicular to the height direction of the support surface, and the depth of the clearance groove is configured to be greater than the maximum rotation diameter of the flipping element.
[0009] In some embodiments, the clearance slots are multiple and arranged at parallel intervals along a second direction.
[0010] In some embodiments, the first linear drive device includes a first linear drive motor and a first mounting bracket. The first mounting bracket has a bearing hole for rotatably mounting the flipping element. The first mounting bracket is connected to the drive end of the first linear drive motor to drive the flipping element to move in a first direction. The second linear drive device includes a second linear drive motor and a second mounting bracket. The first linear drive device is disposed on the second mounting bracket. The second mounting bracket is connected to the drive end of the second linear drive motor to drive the first drive device to move in a height direction perpendicular to the support surface.
[0011] In some embodiments, the flipping element includes a plurality of flipping rods; the flipping assembly further includes a rotation drive assembly for driving the plurality of flipping rods to rotate synchronously.
[0012] A second aspect of this utility model provides a visual inspection mechanism, which includes a base, a movable seat, a detection component, and a flipping component according to a first aspect of this utility model. The movable seat is movably disposed on the base along a second direction and is used to place the product to be inspected; the flipping component is disposed on one side of the movable seat in the first direction, so that the flipping component can transfer the product to be inspected onto the movable seat; the detection component is used to perform appearance inspection on the product to be inspected on the movable seat.
[0013] In some embodiments, the movable seat includes a first movable seat and a second movable seat spaced apart along a second direction, and the detection component includes a first detection component and a second detection component spaced apart along a second direction; the flipping component further includes a third linear drive device for driving the flipping component to move in the second direction to transfer the product to be detected between the first movable seat and the second movable seat.
[0014] In some embodiments, the first detection component is used to detect the product to be inspected on the first movable seat, including a visual inspection camera and a visual inspection light source, and is used to detect the chamfer and chamfer of the product to be inspected; the second detection component includes a pair of appearance inspection cameras and is used to detect the thickness and length of the product to be inspected, the pair of appearance inspection cameras are respectively arranged on both sides of the second movable seat in the height direction, and at least a portion of the second movable seat is a transparent structure for placing the product to be inspected.
[0015] In some embodiments, the first detection component further includes a camera driving device and a light source driving device, respectively used to drive the visual inspection camera and the visual inspection light source to move; the second detection component further includes a second detection component driving device, the second detection component driving a pair of appearance inspection cameras to move towards or away from each other.
[0016] As can be seen from the technical solution, the embodiments provided by this utility model have the following advantages:
[0017] (1) The flipping component can replace manual flipping operations, reducing repetitive labor for workers;
[0018] (2) When applied in the field of product appearance inspection, the flipping component can automatically complete the posture switching of the product to be inspected without manual intervention, adapting to the high-speed production line cycle and improving inspection efficiency.
[0019] (3) By setting the clearance groove to pass through one side in the first direction to form an opening and cooperate with the first linear drive device, the flipping element can completely exit the detection area without blocking the subsequent process, and reduce the mechanical interference between the support platform and the flipping element.
[0020] (4) The second linear drive device can control the contact force between the product and the support surface to avoid impact. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the structure of the flipping component according to an embodiment of the present utility model;
[0023] Figure 2 This is a schematic diagram of the support platform according to an embodiment of the present utility model;
[0024] Figure 3 This is a structural schematic diagram of a visual inspection mechanism according to an embodiment of the present utility model.
[0025] Figure label:
[0026] 1000 visual inspection agencies, 2000 products to be inspected;
[0027] The components include: a flipping assembly 100, a base 200, a movable base 300, a first movable base 310, a second movable base 320, a detection assembly 400, a first detection assembly 410, a second detection assembly 420, a movable base driving device 500, a first movable base driving device 510, and a second movable base driving device 520.
[0028] Support platform 1, support surface 11, clearance groove 12, opening 13;
[0029] Flipping element 2, flipping rod 21, suction element 22;
[0030] First linear drive device 3, first linear drive motor 31, first mounting bracket 32;
[0031] Second linear drive device 4, second linear drive motor 41, second mounting bracket 42;
[0032] Third linear drive device 5, third linear drive motor 51, third mounting bracket 52;
[0033] Rotary drive assembly 6, rotary drive motor 61, drive wheel 62, driven wheel 63;
[0034] Visual inspection camera 81, visual inspection light source 82, camera driving device 83, light source driving device 84;
[0035] Appearance inspection camera 91, thickness measuring mechanism 92, second inspection component drive device 93;
[0036] First direction D1, second direction D2, altitude direction D3. Detailed Implementation
[0037] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0038] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0039] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0040] The following is for reference. Figures 1-3 The present invention describes a flipping assembly 100 and a vision inspection mechanism 1000 according to embodiments of the present invention.
[0041] Example 1
[0042] like Figure 1 As shown, a first aspect embodiment of the present invention provides a flipping assembly 100. The flipping assembly 100 includes a flipping element 2, a support platform 1, a first linear drive device 3, and a second linear drive device 4.
[0043] like Figure 1 As shown, the flipping element 2 can be rotated in a controlled manner along the rotation axis, and the flipping element 2 can drive the product to be tested 2000 to flip when rotating.
[0044] like Figure 1 and Figure 2 As shown, the support platform 1 has a support surface 11 and a clearance groove 12. The clearance groove 12 extends through the support surface 11 and is arranged along a first direction D1 parallel to the support surface 11. The clearance groove 12 also extends through at least one end of the support platform 1 in the first direction D1 to form an opening 13. The clearance groove 12 is used to avoid the flipping element 2, and the support surface 11 is used to support the product 2000 to be tested.
[0045] like Figure 1 As shown, the first linear drive device 3 can drive the flipping element 2 to move along the first direction D1, so that the flipping element 2 can exit the clearance groove 12 from the opening 13.
[0046] like Figure 1 As shown, the second linear drive device 4 is used to drive the flipping element 2 to move along the height direction D3 perpendicular to the support surface 11 to enter the clearance groove 12.
[0047] The support surface 11 here is specifically constructed as the upper surface of the support platform 1, which can lift the product 2000 to be tested from the lower side.
[0048] It should be further explained that the flipping element 2 here can be specifically constructed as a flipping rod 21, a flipping block, a flipping arm, a clamp, or other irregular structural parts, and its specific shape is not limited here.
[0049] In a specific application scenario, after the adsorption element 22 of the flipping element 2 adsorbs the A side of the product to be tested 2000, the second driving device drives the flipping element 2 to move in the height direction D3 to suspend the product above the support surface 11. Then, the flipping element 2 drives the adsorption element 22 to flip to flip the product to be tested 2000 from the A side to the B side. After flipping, the A side of the product to be tested 2000 is opposite to the support surface 11, and the B side of the product to be tested is opposite to the support surface 11. After the flipping element 2 approaches the support surface 11, it enters the clearance groove 12. The support surface 11 supports the product to be tested 2000 and contacts the A side of the product to be tested 2000, and the B side of the product to be tested 2000 faces upward. After the adsorption element 22 of the flipping element 2 stops adsorbing the A side of the product to be tested 2000, the first linear drive device 3 drives the flipping element 2 to exit the clearance groove 12 from the opening 13 of the clearance groove 12 along the first direction D1. The product to be tested 2000 is placed on the support surface 11 of the support platform 1 with the B side facing up, thereby realizing the flipping of the product to be tested 2000.
[0050] As can be seen from the technical solution, the embodiments provided by this utility model have the following advantages:
[0051] (1) The flipping component 100 can replace manual flipping operations, reducing repetitive labor for workers;
[0052] (2) When applied in the field of product appearance inspection, the flipping component 100 can automatically complete the posture switching of the product to be inspected 2000 without manual intervention, adapting to the pace of high-speed production lines and improving inspection efficiency.
[0053] (3) By setting the clearance groove 12 to pass through one side of the first direction D1 to form an opening 13 in coordination with the first linear drive device 3, the flipping element 2 can be completely removed from the detection area without blocking the subsequent process, thus reducing the mechanical interference between the support platform 1 and the flipping element 2.
[0054] (4) The second linear drive device 4 can control the contact force between the product and the support surface 11, reducing impact.
[0055] Example 2
[0056] like Figure 2 As shown, further, the width direction of the clearance groove 12 is a second direction D2 parallel to the support surface 11, and the second direction D2 is perpendicular to the first direction D1. The groove width is greater than the maximum rotation diameter of the flipping element 2 and less than the width of the product to be tested 2000 in the second direction D2, so that the product to be tested 2000 can cross the clearance groove 12 and be supported by the support surfaces 11 on both sides. That is, the product to be tested 2000 rests on the clearance groove 12 through the support surfaces 11 on both sides in the second direction D2.
[0057] like Figure 2 As shown, both the first direction D1 and the second direction D2 are parallel to the support surface 11. For example, one of the first direction D1 and the second direction D2 is the X direction parallel to the support surface 11, and the other is the Y direction parallel to the support surface 11.
[0058] The maximum rotation diameter here is twice the maximum rotation radius, which refers to the vertical distance from the axis to the axis at the point on the outer periphery of the flipping element 2 when it rotates along the rotation axis. Therefore, the flipping element 2 can rotate freely within the clearance groove 12 without contacting the groove wall, avoiding mechanical interference or wear.
[0059] It should be further noted that the flipping element 2 here can be specifically constructed as a flipping rod 21, a flipping block, a flipping arm, a clamp, or other irregularly shaped structural parts; its specific shape is not limited here. For non-centrally symmetrical irregularly shaped structural parts, the maximum rotation diameter of the flipping element 2 is the maximum value of the diameter of the rotation envelope circle.
[0060] (1) By setting the width of the clearance groove 12 to be greater than the maximum rotation diameter of the flipping element 2, it is beneficial to further reduce the interference between the flipping element 2 and the clearance groove 12. In particular, the flipping element 2 can fall vertically into the clearance groove 12 at any rotation angle, and can also exit the opening 13 along the first direction D1 at any rotation angle. There is no need to deliberately control the rotation angle of the flipping element 2, which reduces the complexity of the control scheme of the flipping element 2 and simplifies the control scheme.
[0061] (2) By setting the width of the clearance groove 12 to be less than the width of the product to be tested 2000 in the second direction D2, the product to be tested 2000 is supported on the clearance groove 12 by the two side support surfaces 11 on the second direction D2 through the clearance groove 12, which improves the stability of the support surface 11.
[0062] like Figure 2 As shown, the depth direction of the clearance groove 12 is perpendicular to the height direction D3 of the support surface 11, and the groove depth is configured to be greater than the maximum rotation diameter of the flipping element 2. This design allows the second linear drive device 4 to control the flipping element 2 to drive the product to adhere to the support surface 11 and then the adsorption element 22 stops adsorbing the product, thereby reducing the instantaneous impact of the product 2000 under test due to free fall and reducing the possibility of damage to the product due to vertical impact with the support surface 11.
[0063] It should be noted that the timing control method, such as controlling the flipping element 2 to drive the product to adhere to the support surface 11 through the second linear drive device 4, and then the adsorption element 22 stopping adsorbing the product, is a method that can be implemented by those skilled in the art based on common knowledge. These methods are not within the scope of this solution. The above description is only to illustrate the beneficial effects that can be achieved by this hardware structure improvement in combination with common knowledge. The effect of this new embodiment does not depend on the implementation of these methods used for illustration.
[0064] like Figure 2 As shown, further, there are multiple clearance slots 12, which are arranged in parallel at intervals along the second direction D2. Each clearance slot 12 can correspond to an independent flipping station, and multiple clearance slots 12 can process multiple products simultaneously.
[0065] Example 2
[0066] like Figure 1 As shown, in some embodiments, the first linear drive device 3 includes a first linear drive motor 31 and a first mounting bracket 32. The first mounting bracket 32 has bearing holes for rotatably mounting the flipping element 2. The first mounting bracket 32 is connected to the drive end of the first linear drive motor 31 to drive the flipping element 2 to move in the first direction D1. The second linear drive device 4 includes a second linear drive motor 41 and a second mounting bracket 42. The first linear drive device 3 is mounted on the second mounting bracket 42. The second mounting bracket 42 is connected to the drive end of the second linear drive motor 41 to drive the first drive device to move in the height direction D3 perpendicular to the support surface 11. The first mounting bracket 32 serves as a rotation support platform 1 for the flipping element 2, forming a rigid connection with the flipping element 2 through the bearing holes to ensure the stability of the rotation axis. The second mounting bracket 42 provides a stable mounting foundation for the first linear drive device 3, reducing vibration during movement.
[0067] Example 3
[0068] like Figure 1 As shown, the flipping element 2 further includes a plurality of flipping rods 21, and the adsorption member 22 is disposed on the flipping rods 21 to adsorb the product 2000 to be tested. The flipping assembly 100 also includes a rotation drive assembly 6, which is used to drive the plurality of flipping rods 21 to rotate synchronously.
[0069] As can be seen from the above embodiments, multiple flipping rods 21 and multiple clearance slots 12 are arranged in a one-to-one correspondence. That is, multiple flipping rods 21 are arranged sequentially along the second direction D2, and the interval between two adjacent flipping rods 21 is the same as the interval between two adjacent clearance slots 12. Multiple products can be flipped at the same time, which further improves the flipping efficiency and thus improves the detection efficiency.
[0070] In some specific examples, the flipping rod 21 is constructed as a rotating body coaxial with the rotation axis, and the flipping rod 21 extends along the direction of the rotation axis. The outer peripheral surface of the flipping rod 21 is rotatably connected in a bearing hole. One end of the flipping rod 21 is provided with an adsorption element 22, which is a vacuum adsorption device that can adsorb the surface of the product 2000 to be tested when a negative pressure is formed.
[0071] like Figure 1 As shown, the rotary drive assembly 6 includes a rotary drive motor 61, a drive wheel 62, a first transmission belt (not shown), multiple second transmission belts (not shown), and multiple driven wheels 63. The drive wheel 62 is connected to one of the driven wheels 63 via the first transmission belt and is driven by the rotary drive motor 61 to rotate the driven wheel 63. Adjacent driven wheels 63 are connected by the second transmission belt to rotate synchronously. The driven wheels 63 and the tilting rod 21 are coaxially fixed. Specifically, the tilting rod 21 has two driven wheels 63. One driven wheel 63 is connected to another driven wheel 63 on the adjacent upper tilting rod 21 via the second transmission belt, and the other driven wheel 63 is connected to a driven wheel 63 on the adjacent lower tilting rod 21 via the second transmission belt. One driven wheel 63 on one tilting rod 21 is connected to the drive wheel 62 via the first transmission belt, and the other driven wheel 63 on one tilting rod 21 is connected to a driven wheel 63 on the adjacent tilting rod 21 via the second transmission belt.
[0072] Example 4
[0073] like Figure 3 As shown, a second aspect embodiment of the present invention provides a visual inspection mechanism 1000, which includes a base 200, a movable seat 300, a detection component 400, and a flipping component 100 of the first embodiment of the present invention. The movable seat 300 is movably disposed on the base 200 along a second direction D2, and the movable seat 300 can hold a product 2000 to be inspected; the flipping component 100 is disposed on one side of the movable seat 300 in a first direction D1, so that the flipping component 100 can transfer the product 2000 to be inspected onto the movable seat 300; the detection component 400 is used to perform appearance inspection on the product 2000 to be inspected on the movable seat 300.
[0074] like Figure 3As shown, in a specific application scenario, after the detection component 400 completes the detection of side A of the product 2000 to be detected on the movable base 300, the movable base 300 moves the product 2000 to be detected until it is aligned with the position of the flipping component 100. The flipping component 100 drives the flipping element 2 to approach the movable base 300 along the first direction D1 via the first linear drive mechanism, and then moves downwards to approach the movable base 300 via the second linear drive mechanism to adsorb side A of the product 2000 to be detected; the second drive device drives the flipping element 2 The product 2000 is moved in the height direction D3 to suspend it above the support surface 11 and the moving seat 300. Then, the flipping element 2 drives the adsorption member 22 to flip, thus flipping the product 2000 to be tested from side A to side B. After flipping, side A of the product 2000 to be tested faces the support surface 11, and side B of the product 2000 to be tested faces away from the support surface 11. After the flipping element 2 approaches the support surface 11, it enters the clearance groove 12. The support surface 11 holds the product 2000 to be tested and contacts side A of the product 2000 to be tested, with side B of the product 2000 facing upwards. After the adsorption member 22 of the flipping element 2 stops adsorbing side A of the product 2000 to be tested, the first linear drive device 3 drives the flipping element 2 to exit the clearance groove 12 from the opening 13 of the clearance groove 12 along the first direction D1. The product 2000 to be tested is placed on the support surface 11 of the support platform 1 with side B facing upwards, thereby realizing the flipping of the product 2000 to be tested. The first linear drive device 3 and the second linear drive device 4 work together to adsorb the B side of the product to be tested 2000, placing the product to be tested 2000 with its B side facing up on the movable seat 300. The movable seat 300 then moves the product to be tested 2000 to the testing component 400 for appearance inspection.
[0075] In the above process, before and after flipping the product 2000 to be inspected, the flipping component 100 can also act as a transfer station, directly transferring the product between the support platform 1 and the movable seat 300, reducing the additional handling mechanisms in traditional production lines and improving the structural compactness of the vision inspection mechanism 1000. It should be noted that the above-described timing control method is a method that can be implemented by those skilled in the art based on common knowledge. These methods are not within the scope of this solution. The above description is merely to illustrate the beneficial effects that this hardware structure improvement can achieve, based on common knowledge. The effects achieved in this novel embodiment do not depend on the implementation of these illustrative methods.
[0076] Example 5
[0077] like Figure 3As shown, the movable seat 300 further includes a first movable seat 310 and a second movable seat 320, which are spaced apart along a second direction D2. The first movable seat 310 can move along the second direction D2, and the second movable seat 320 can also move along the second direction D2. The detection component 400 includes a first detection component 410 and a second detection component 420 spaced apart along the second direction D2. The first detection component 410 can detect the product 2000 to be detected on the first movable seat 310, and the second detection component 420 is used to detect the product 2000 to be detected on the second movable seat 320. The flipping component 100 also includes a third linear drive device 5, which is used to drive the flipping component 100 to move in the second direction D2 to transfer the product 2000 to be detected between the first movable seat 310 and the second movable seat 320.
[0078] This means that the first detection component 410 and the second detection component 420 independently and simultaneously detect the product 2000 to be inspected on the first moving seat 310 and the second moving seat 320, respectively, thereby further improving the detection efficiency. The flipping component 100 can transfer the product 2000 to be inspected between the two moving seats 300 through the third linear drive device 5, thereby further improving the structural compactness of the vision inspection mechanism 1000.
[0079] In a specific example, the visual inspection mechanism 1000 also includes a feeding mechanism for conveying the product 2000 to be inspected to the first movable seat 310. The first movable seat 310 moves the product 2000 to be inspected to the first inspection component 410, which inspects side A of the product 2000 on the first movable seat 310. After the inspection is completed, the first movable seat 310 moves the product 2000 to the corresponding position of the flipping component 100, which flips the product 2000 so that side B is facing up. The first movable seat 310 moves the product 2000 to be inspected with its B side facing up to the first inspection component 410. The first inspection component 410 inspects the B side of the product 2000 on the first movable seat 310. After inspection, the first movable seat 310 moves the product 2000 to the corresponding position of the flipping component 100. The flipping component 100 moves the product 2000 from the first movable seat 310 to the second movable seat 320. At this time, the first movable seat 310 obtains the next batch of products 2000 to be inspected from the feeding mechanism. The first inspection component 410 and the second inspection component 420 perform inspection work simultaneously.
[0080] It should also be noted that after the second inspection agency completes the inspection of the product 2000 to be inspected on the second moving seat 320, the second moving seat 320 moves the product 2000 to the discharge mechanism for transfer to the next process.
[0081] It should also be noted that the movable seat 300 is driven by the movable seat linear drive device 500. Specifically, the movable seat linear drive device 500 includes a first movable seat drive device 510 and a second movable seat drive device 520. The first movable seat drive device 510 drives the first movable seat 310 to move along the second direction, and the second movable drive device 520 drives the second movable seat 320 to move along the second direction.
[0082] In conjunction with the above embodiments, the third linear drive device 5 includes a third linear drive motor 51 and a third mounting bracket 52. The drive end of the third linear drive motor 51 is connected to the third mounting bracket 52 to drive the third mounting bracket 52 to move along the second direction D2. The third linear drive device 5 is directly mounted on the second mounting bracket 42, and the first linear drive device 3 is directly mounted on the third mounting bracket 52.
[0083] like Figure 3 As shown, in some embodiments, the first detection component 410 includes a visual inspection camera 81 and a visual inspection light source 82 and is used to detect the chamfer and bevel of the product 2000 to be inspected; the second detection component 420 includes a pair of appearance inspection cameras 91 and is used to detect the thickness and length of the product 2000 to be inspected. The pair of appearance inspection cameras 91 are respectively arranged on both sides of the second movable seat 320 in the height direction D3. At least a portion of the second movable seat 320 is a transparent structure for placing the product 2000 to be inspected.
[0084] like Figure 3 As shown, in some embodiments, the first detection component 410 further includes a camera driving device 83 and a light source driving device 84, respectively used to drive the visual inspection camera 81 and the visual inspection light source 82 to move; the second detection component 420 further includes a second detection component driving device 93, which drives a pair of appearance inspection cameras 91 to move towards or away from each other. When inspecting the four sharp corners of the product 2000 to be inspected, the light source needs to illuminate the product to provide brightness for the camera to take pictures. The synchronous movement of the visual inspection camera 81 and the visual inspection light source 82 helps to improve the stability of the light source, thereby improving the accuracy of the inspection. The second detection component 420 also includes a second detection component driving device 93, which drives a pair of appearance inspection cameras 91 to move towards or away from each other to adjust the distance between them and the product 2000 to be inspected on the second moving base 320, facilitating focusing.
[0085] like Figure 3 As shown, the second detection component 420 also includes a thickness measuring mechanism 92 fixed above the second movable seat 320, which is used to measure the thickness of the product on the second movable seat 320.
[0086] In some specific examples, the first movable seat 310 may also be equipped with a vacuum adsorption device to adsorb the product 2000 to be tested.
[0087] like Figure 3 As shown, in some specific examples, the first linear drive device 3, the second linear drive device 4, the third linear drive device 5, the moving seat drive device 500, the camera drive device 83, the light source drive device 84, and the second detection component drive device 93 are all equipped with lead screw transmission components for guidance. (1) The lead screw has high running accuracy and precise motion positioning, ensuring that the vision camera is perpendicular to the product detection surface, thereby improving the product detection accuracy. (2) By combining multiple lead screws, the detection accuracy and detection efficiency are improved, which helps to improve the accuracy of detection.
[0088] It should also be emphasized that the product to be tested 2000 here can be a germanium square sheet. In the relevant technology, after the product to be tested 2000 is transferred to the testing station, the inspectors first inspect the product size, using a micrometer to measure the length, width and thickness of the product. After the size inspection is completed, the chamfering and edge inspection is carried out. The chamfering and edge dimensions of the square sheet are visually measured using a chamfering mirror. After the above inspection is completed, the appearance of the square sheet is visually inspected one by one to see if there is any chipping. The product inspection has the following problems: (1) The use of measuring tools requires high skill from the operators; (2) There is a risk of misjudgment in the manual inspection of the chamfering and edge of the square sheet; (3) There is a risk of missed inspection in the manual inspection of the appearance; (4) The product is easily damaged and chipped when the length, width and thickness are manually inspected; (5) The inspection efficiency is low.
[0089] The aforementioned visual inspection unit 1000 enables automated inspection of germanium wafers, reducing inspection errors caused by human factors. Through the collaboration between various devices, damage to products is reduced and inspection efficiency is improved.
[0090]
[0091] As shown in the table above, the detection efficiency can be improved by adopting the visual inspection mechanism 1000 of this utility model embodiment.
[0092] Other configurations and operations of the visual inspection mechanism 1000 according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here. In the description of the present invention, "first feature" and "second feature" may include one or more of the features. The up-down direction, left-right direction, and front-back direction are defined as shown in the figures.
[0093] In the description of this utility model, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features not in direct contact but through another feature between them. Moreover, "above," "over," and "on top" of the second feature include the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature.
[0094] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0095] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A flipping component, characterized in that, include: The flipping element (2) has an adsorption element (22) for adsorbing the product to be tested (2000), which can be controlled to rotate along the rotation axis to drive the adsorption element (22) to flip. The support platform (1) has a support surface (11) and a relief groove (12) extending through the support surface (11). The relief groove (12) extends along a first direction (D1) parallel to the support surface (11) and extends through at least one end of the support platform (1) in the first direction (D1) to form an opening (13). The relief groove (12) is used to avoid the flipping element (2). The support surface (11) is used to support the product to be tested (2000). A first linear drive device (3) is used to drive the flipping element (2) to move along the first direction (D1) to exit the clearance groove (12) from the opening (13). The second linear drive device (4) is used to drive the flipping element (2) to move along the height direction (D3) perpendicular to the support surface (11) to move closer to or away from the support surface (11).
2. The flipping component according to claim 1, characterized in that, The width direction of the clearance groove (12) is a second direction (D2) parallel to the support surface (11), and the second direction (D2) is perpendicular to the first direction (D1); The width of the clearance groove is configured to be greater than the maximum rotation diameter of the flipping element (2) and to be less than the width of the product to be tested (2000) in the second direction (D2) to allow the product to be tested (2000) to cross the clearance groove (12) and be supported by the support surfaces (11) on both sides of the clearance groove (12).
3. The flipping assembly according to claim 1 or 2, characterized in that, The groove depth of the clearance groove (12) is perpendicular to the height direction (D3) of the support surface (11), and the groove depth of the clearance groove is configured to be greater than the maximum rotation diameter of the flipping element (2).
4. The flipping assembly according to claim 1 or 2, characterized in that, The clearance groove (12) has multiple grooves and is arranged in parallel intervals along the second direction (D2).
5. The flipping component according to claim 1, characterized in that, The first linear drive device (3) includes a first linear drive motor (31) and a first mounting bracket (32). The first mounting bracket (32) is provided with a bearing hole for rotatably mounting the flipping element (2). The first mounting bracket (32) is connected to the drive end of the first linear drive motor (31) to drive the flipping element (2) to move in the first direction (D1). The second linear drive device (4) includes a second linear drive motor (41) and a second mounting bracket (42). The first linear drive device (3) is mounted on the second mounting bracket (42). The second mounting bracket (42) is connected to the drive end of the second linear drive motor (41) to drive the first linear drive device (3) to move along the height direction (D3) perpendicular to the support surface (11).
6. The flipping component according to claim 1, characterized in that, The flipping element (2) includes a plurality of flipping rods (21); The flipping assembly also includes a rotation drive assembly (6), which is used to drive the plurality of flipping rods (21) to rotate synchronously.
7. A visual inspection mechanism, characterized in that, include: Base (200); A movable seat (300) is movably disposed on the base (200) along the second direction (D2) for placing the product to be tested (2000). The flipping assembly according to any one of claims 1-6 is disposed on one side of the movable seat (300) in the first direction (D1), so that the flipping assembly can transfer the product to be tested (2000) between the support platform (1) and the movable seat (300); Inspection component (400) is used to perform appearance inspection on the product (2000) to be inspected on the movable seat (300).
8. The visual inspection mechanism according to claim 7, characterized in that, The movable seat (300) includes a first movable seat (310) and a second movable seat (320) spaced apart along a second direction (D2), and the detection component (400) includes a first detection component (410) and a second detection component (420) spaced apart along a second direction (D2). The first detection component (410) is used to detect the product to be tested (2000) on the first movable seat (310), and the second detection component (420) is used to detect the product to be tested (2000) on the second movable seat (320). The flipping assembly further includes a third linear drive device (5) for driving the flipping assembly to move in the second direction (D2) to transfer the product to be tested (2000) between the first moving seat (310) and the second moving seat (320).
9. The visual inspection mechanism according to claim 8, characterized in that, The first detection component (410) includes a visual inspection camera (81) and a visual inspection light source (82) and is used to detect the chamfers and bevels of the product (2000) to be inspected; The second detection component (420) includes a pair of appearance inspection cameras (91) for detecting the thickness and length of the product to be inspected (2000). The pair of appearance inspection cameras (91) are respectively arranged on both sides of the second movable seat (320) in the height direction (D3). At least a portion of the second movable seat (320) is a transparent structure for placing the product to be inspected (2000).
10. The visual inspection mechanism according to claim 9, characterized in that, The first detection component (410) further includes a camera driving device (83) and a light source driving device (84), which are used to drive the visual inspection camera (81) and the visual inspection light source (82) to move, respectively; The second detection component (420) also includes a second detection component drive (93), which drives a pair of appearance inspection cameras (91) to move towards or away from each other.