Composite film processing and conveying device

By designing a composite membrane processing and conveying device with hydraulic rods, pressure sensors, and motor drive, the problems of positional deviation and deformation caused by excessive tension during the conveying process were solved, achieving precise alignment and stable conveying of the composite membrane, thus improving production efficiency and product quality.

CN224160136UActive Publication Date: 2026-04-24SICHUAN CHANGHE PLASTIC IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN CHANGHE PLASTIC IND CO LTD
Filing Date
2025-05-07
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

During the composite film processing, the lack of correction equipment during the conveying process can lead to positional deviation, affecting alignment and production efficiency. Furthermore, excessive tension may cause elastic deformation and damage to the composite film.

Method used

A composite film processing and conveying device was designed, comprising a hydraulic rod, a pressure sensor, a movable roller, and a motor-driven power roller system. The pressure sensor detects the pressure of the composite film, the hydraulic rod adjusts the position of the movable roller, and the motor drives the power roller to convey the film material. The movement of the film roll is restricted by a limiting plate and a support shaft to prevent deformation.

Benefits of technology

This technology enables precise alignment and stable delivery of composite membranes, avoiding elastic deformation and damage caused by excessive tension, and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224160136U_ABST
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Abstract

The utility model relates to the technical field of composite membrane processing, and provides a composite membrane processing and conveying device which comprises a fixing plate and a support. A hydraulic rod is fixedly installed in the support, a fixing frame is fixedly installed at the bottom end of the hydraulic rod, a pressure sensor is fixed to the top face in the fixing frame, and a connecting piece is fixedly installed at the bottom end of the pressure sensor. A pressure sensor is fixedly installed at the top of a connecting piece, the pressure borne by a movable roller can be detected, then the movable roller stops at a proper position, a composite film is pulled out of a composite film roll through a power roller and the movable roller, and a lead screw is installed in a first supporting plate in a threaded mode, so that the composite film roll is pulled out. The limiting plate can limit the composite film roll to prevent the composite film roll from moving greatly, the supporting shaft is fixedly installed on one side of the limiting plate, the supporting shaft can support the composite film roll, and therefore the composite film roll can rotate on the supporting shaft when a composite film is drawn away.
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Description

Technical Field

[0001] This utility model belongs to the field of composite membrane processing technology, and specifically relates to a composite membrane processing and conveying device. Background Technology

[0002] Composite film processing is a composite material technology that combines two or more materials into a multilayer structure through specific processes. Its applications are wide-ranging, including food, pharmaceuticals, packaging, electronics, and energy. The processing methods and procedures for composite films vary depending on different processing needs and technological requirements.

[0003] However, during the implementation of the relevant technologies, the following problems were found with the above-mentioned technical solutions: During the transfer of the substrate after coating, the lack of a correction device may lead to misalignment of the transfer position, thus affecting the alignment of the film during the lamination process, consequently impacting production efficiency and product quality. Furthermore, the composite film may experience elastic deformation due to excessive tension during operation, resulting in reduced tension and potential damage. Therefore, a composite film processing and conveying device is proposed to solve these problems. Utility Model Content

[0004] This invention proposes a composite membrane processing and conveying device, which solves the problem in related technologies that composite membranes may undergo elastic deformation due to excessive tension during operation.

[0005] The technical solution of this utility model is as follows: A composite film processing and conveying device, comprising: a fixed plate and a bracket;

[0006] A hydraulic rod is fixedly installed inside the bracket. A fixed frame is fixedly installed at the bottom end of the hydraulic rod. A pressure sensor is fixedly installed on the top surface inside the fixed frame. A connector is fixedly installed at the bottom end of the pressure sensor. A movable roller is rotatably installed inside the connector.

[0007] A motor is fixedly installed inside the bracket, and a first gear is fixedly installed at the output end of the motor. A power roller is rotatably installed inside the bracket, and a second gear is fixedly installed at one end of the power roller.

[0008] Preferably, a first support plate is fixedly installed on the top of the fixed plate, and a lead screw is installed on the internal thread of the first support plate, with a rotating handle fixedly installed at one end of the lead screw.

[0009] Preferably, a limiting plate is fixedly installed at the other end of the rotating handle, a support shaft is fixedly installed on one side of the limiting plate, and a composite film roll is movably arranged on the outside of the support shaft.

[0010] Preferably, a second support plate is fixedly installed on the top of the fixed plate, a conveyor roller is rotatably installed inside the second support plate, a third gear is fixedly installed at one end of the conveyor roller, and a conveyor belt is sleeved on the outer surface of the conveyor roller.

[0011] Preferably, the movable roller is located directly above the power roller, and there are two pressure sensors and two connectors.

[0012] Preferably, the diameter of the support shaft is smaller than the inner diameter of the composite film roll, and the diameter of the limiting plate is larger than the inner diameter of the composite film roll.

[0013] The working principle and beneficial effects of this utility model are as follows: By fixing the pressure sensor to the top of the connector, the pressure on the movable roller can be detected, and the movable roller can be stopped at a suitable position. Then, the composite film is pulled out from the composite film roll by the power roller and the movable roller. By installing the screw thread inside the first support plate, the position of the limiting plate can be changed when rotating the handle, so that the limiting plate restricts the composite film roll and prevents the composite film roll from moving significantly. By fixing the support shaft to one side of the limiting plate, the support shaft can support the composite film roll, so that the composite film roll can rotate on the support shaft when the composite film is pulled out. Attached Figure Description

[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0015] Figure 1 This is a schematic diagram of the overall structure proposed in this utility model;

[0016] Figure 2 The present utility model proposes Figure 1 A magnified view of part A in the image;

[0017] Figure 3 This is a first cross-sectional view of the present invention;

[0018] Figure 4 This is the second cross-sectional view of the present invention.

[0019] In the diagram: 1. Fixed plate; 2. Bracket; 3. Hydraulic rod; 4. Fixed frame; 5. Pressure sensor; 6. Connector; 7. Movable roller; 8. Motor; 9. First gear; 10. Power roller; 11. Second gear; 12. First support plate; 13. Lead screw; 14. Rotating handle; 15. Limiting plate; 16. Support shaft; 17. Composite film roll; 18. Second support plate; 19. Conveyor roller; 20. Third gear; 21. Conveyor belt. Detailed Implementation

[0020] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0021] Implementation

[0022] Please see Figure 1 -4, A composite film processing and conveying device, comprising: a fixed plate 1 and a support 2;

[0023] A hydraulic rod 3 is fixedly installed inside the bracket 2. A fixed frame 4 is fixedly installed at the bottom end of the hydraulic rod 3. A pressure sensor 5 is fixedly installed on the top surface inside the fixed frame 4. A connector 6 is fixedly installed at the bottom end of the pressure sensor 5. A movable roller 7 is rotatably installed inside the connector 6.

[0024] A motor 8 is fixedly installed inside the bracket 2. A first gear 9 is fixedly installed at the output end of the motor 8. A power roller 10 is rotatably installed inside the bracket 2. A second gear 11 is fixedly installed at one end of the power roller 10.

[0025] The technical solution provided in this embodiment is as follows: In use, firstly, the screw 13 is rotated by rotating the handle 14, thereby causing the support shaft 16 to be inserted into the interior of the composite film roll 17. Then, the movement of the composite film roll 17 is restricted by the limiting plate 15. Then, the composite film on the composite film roll 17 is pulled out, allowing the composite film to pass through the gap between the movable roller 7 and the power roller 10, and then fall onto the conveyor belt. Then, the hydraulic rod 3 is activated to press down the fixing frame 4, causing the movable roller 7 to press down on the composite film. Then, the pressure sensor 5 detects the pressure on the composite film to prevent excessive pressure from deforming the composite film. Then, the motor 8 is started to rotate the first gear 9 clockwise, driving the second gear 11 to rotate counterclockwise. Through the power roller 10 and the movable roller 7, the composite film is pulled out from the composite film roll 17 and falls onto the conveyor belt 21. When the first gear 9 rotates clockwise, it will drive the third gear 20 to rotate counterclockwise, thereby driving the conveyor belt 21 to transport the composite film that has fallen onto the transmission belt 21.

[0026] Furthermore, a first support plate 12 is fixedly installed on the top of the fixed plate 1, and a lead screw 13 is installed on the internal thread of the first support plate 12. A rotating handle 14 is fixedly installed on one end of the lead screw 13.

[0027] Specifically, by threading the lead screw 13 inside the first support plate 12, the position of the limiting plate 15 can be changed when rotating the handle 14, thereby limiting the composite film roll 17 to prevent it from moving significantly.

[0028] Furthermore, a limiting plate 15 is fixedly installed at the other end of the rotating handle 14, a support shaft 16 is fixedly installed on one side of the limiting plate 15, and a composite film roll 17 is movably arranged on the outside of the support shaft 16.

[0029] Specifically, by fixing the support shaft 16 to one side of the limiting plate 15, the support shaft 16 can support the composite film roll 17, thereby enabling the composite film roll 17 to rotate on the support shaft 16 when the composite film is pulled out.

[0030] Furthermore, a second support plate 18 is fixedly installed on the top of the fixed plate 1, a conveyor roller 19 is rotatably installed inside the second support plate 18, a third gear 20 is fixedly installed at one end of the conveyor roller 19, and a conveyor belt 21 is sleeved on the outer surface of the conveyor roller 19.

[0031] Specifically, by fixing the third gear 20 to one end of the conveyor roller 19, the conveyor belt 21 can be moved by the conveyor roller 19 to transport the composite film when the third gear 20 rotates.

[0032] Furthermore, the movable roller 7 is located directly above the power roller 10, and there are two pressure sensors 5 and two connectors 6.

[0033] Specifically, by setting the number of pressure sensors 5 to two, the pressure sensors 5 can more accurately detect the pressure on the movable roller 7 when it is pressed down.

[0034] Furthermore, the diameter of the support shaft 16 is smaller than the inner diameter of the composite film roll 17, and the diameter of the limiting plate 15 is larger than the inner diameter of the composite film roll 17.

[0035] Specifically, by making the diameter of the limiting plate 15 larger than the diameter of the composite film roll 17, the limiting plate 15 can restrict the composite film roll 17 and prevent the composite film roll 17 from moving over a large range.

[0036] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A composite membrane processing and conveying device, characterized in that, include: Fixing plate (1) and bracket (2); A hydraulic rod (3) is fixedly installed inside the bracket (2). A fixed frame (4) is fixedly installed at the bottom end of the hydraulic rod (3). A pressure sensor (5) is fixedly installed on the top surface inside the fixed frame (4). A connector (6) is fixedly installed at the bottom end of the pressure sensor (5). A movable roller (7) is rotatably installed inside the connector (6). A motor (8) is fixedly installed inside the bracket (2), and a first gear (9) is fixedly installed at the output end of the motor (8). A power roller (10) is rotatably installed inside the bracket (2), and a second gear (11) is fixedly installed at one end of the power roller (10).

2. The composite film processing and conveying device according to claim 1, characterized in that: A first support plate (12) is fixedly installed on the top of the fixed plate (1), and a screw rod (13) is installed on the internal thread of the first support plate (12). A rotating handle (14) is fixedly installed on one end of the screw rod (13).

3. The composite membrane processing and conveying device according to claim 2, characterized in that: A limiting plate (15) is fixedly installed at the other end of the rotating handle (14). A support shaft (16) is fixedly installed on one side of the limiting plate (15). A composite film roll (17) is movably arranged on the outside of the support shaft (16).

4. The composite membrane processing and conveying device according to claim 1, characterized in that: A second support plate (18) is fixedly installed on the top of the fixed plate (1). A conveyor roller (19) is rotatably installed inside the second support plate (18). A third gear (20) is fixedly installed at one end of the conveyor roller (19). A conveyor belt (21) is sleeved on the outer surface of the conveyor roller (19).

5. The composite film processing and conveying device according to claim 1, characterized in that: The movable roller (7) is located directly above the power roller (10), and there are two pressure sensors (5) and two connectors (6).

6. The composite film processing and conveying device according to claim 3, characterized in that: The diameter of the support shaft (16) is smaller than the inner diameter of the composite film roll (17), and the diameter of the limiting plate (15) is larger than the inner diameter of the composite film roll (17).