Uniform cotton feeding equipment for carding machine
By designing uniform feeding and drying components on the carding machine, the problems of labor-intensive manual cotton transfer and moisture affecting quality have been solved, achieving uniform cotton feeding and drying, and improving the quality of the finished carded cotton product.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN YINHUA COTTON FABRIC CO LTD
- Filing Date
- 2025-02-14
- Publication Date
- 2026-04-24
AI Technical Summary
Existing carding machines require a lot of manpower when manually transferring cotton, and the quality of the finished product is affected by the high humidity.
Design a uniform cotton feeding device that includes a uniform feeding component and a drying component. The device uses a servo motor to drive the rotating rod and stirring blades to achieve uniform cotton feeding, and uses a heating tube and a fan to dry the cotton.
It achieves uniform feeding and effective drying of cotton, reduces manual operation, and improves the quality of carded cotton products.
Smart Images

Figure CN224160758U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of carding machines, specifically referring to a uniform cotton feeding device for carding machines. Background Technology
[0002] Carding machines are used to process cotton fibers and chemical fibers, and belong to textile machinery.
[0003] Existing carding machines require operators to spread cotton evenly on a conveyor belt for the subsequent carding process. Due to the small weight of cotton, manual transfer of cotton requires workers to repeatedly put it onto the conveyor belt, which is labor-intensive. Furthermore, cotton has a high moisture content in rainy or humid weather, which affects the quality of the finished carded product. Therefore, there is an urgent need for a uniform cotton feeding device for carding machines to solve the above problems. Utility Model Content
[0004] The technical problem this invention aims to solve is that manually transferring cotton requires workers to repeatedly put it onto the conveyor belt, which is a waste of manpower. Also, cotton has a high moisture content on rainy or humid days, which affects the quality of the subsequent carded cotton products.
[0005] To achieve the above functions, the technical solution adopted by this utility model is as follows: A uniform cotton feeding device for a carding machine includes a worktable and support legs evenly arranged at the lower end of the worktable. The worktable is provided with a transmission mechanism, which includes a conveyor belt and a drive motor that drives the conveyor belt to rotate via a rotating shaft. The carding machine body is fixedly connected to one side of the worktable on the side of the conveyor belt, and a rotating roller is rotatably provided on one side of the carding machine body. A material box is fixedly provided at the upper end of the other side of the worktable. A uniform feeding component is provided at the lower end of the material box. A drying component is provided on one side wall of the material box. A cover plate is hinged to the upper end of the material box.
[0006] The uniform feeding assembly includes a rotating rod for blocking the feeding and a servo motor for driving the rotating rod;
[0007] The drying assembly includes a housing fixed to one side wall of the workbench, and a fan and heating tube disposed inside the housing.
[0008] Furthermore, the lower end of the material box is provided with a discharge trough, the rotating rod is located in the discharge trough and is rotatably connected to the inner wall of the material box, the uniform feeding component also includes stirring blades uniformly arrayed on the outer wall of the rotating rod, the servo motor is fixed on one side wall of the material box, and the rotating rod is connected to the output end of the servo motor.
[0009] Furthermore, the angle between the upper and lower halves of the stirring blade is set at an obtuse angle.
[0010] Furthermore, the drying assembly also includes an air outlet slot fixedly opened on one side wall of the outer shell, a plurality of heating tubes located on one side of the air outlet slot and fixedly connected to the inner wall of the outer shell, and a fan located on the other side of the heating tubes and cooperating with the heating tubes.
[0011] Furthermore, multiple rectangular grooves are evenly provided on the other side wall of the material box, and a barrier mesh is provided inside the rectangular grooves.
[0012] Furthermore, the outer casing is inclined, and the air outlet is positioned opposite to the material outlet of the hopper.
[0013] The beneficial effects of this utility model by adopting the above structure are as follows:
[0014] 1. It is equipped with a uniform feeding component. The rotating rod is driven by a servo motor to rotate. The stirring blades on the rotating rod continuously output the cotton in the material box to the conveyor belt, so as to achieve uniform feeding and replace manual feeding.
[0015] 2. It is equipped with a drying component. Through the cooperation of heating tubes and fans, hot air is blown into the material box to dry the cotton inside. The material box is equipped with a rectangular groove with a barrier mesh to realize the air flow, thereby achieving the drying purpose. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a uniform cotton feeding device for a carding machine proposed in this solution. Figure 1 ;
[0017] Figure 2 This is a schematic diagram of the overall structure of a uniform cotton feeding device for a carding machine proposed in this solution. Figure 2 ;
[0018] Figure 3 This is a schematic diagram of some parts of a uniform cotton feeding device for a carding machine proposed in this solution;
[0019] Figure 4 This is a schematic diagram of the uniform feeding component in this embodiment;
[0020] Figure 5 This is a schematic diagram of the drying component in this embodiment.
[0021] The components include: 1. Workbench; 2. Support legs; 3. Conveyor belt; 4. Drive motor; 5. Carding machine body; 6. Rotary roller; 7. Material box; 8. Outer shell; 9. Servo motor; 10. Cover plate; 11. Rectangular groove; 12. Rotating rod; 13. Agitator blade; 14. Fan; and 15. Heating tube.
[0022] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] refer to Figure 1-3 As shown, in order to achieve the above functions, the technical solution adopted by this utility model is as follows: A uniform feeding device for a carding machine includes a workbench 1 and support legs 2 uniformly arranged at the lower end of the workbench 1. The workbench 1 is provided with a transmission mechanism, which includes a conveyor belt 3 and a drive motor 4 that drives the conveyor belt 3 to rotate through a rotating shaft. A carding machine body 5 is fixedly connected to one side of the workbench 1 at the side of the conveyor belt 3, and a rotating roller 6 is rotatably provided on one side of the carding machine body 5. A material box 7 is fixedly provided at the upper end of the other side of the workbench 1. A uniform feeding component is provided at the lower end of the material box 7. A drying component is provided on one side wall of the material box 7. A cover plate 10 is hinged to the upper end of the material box 7. A handle is provided on the cover plate 10 for easy opening by workers. Multiple rectangular grooves 11 are uniformly opened on the other side wall of the material box 7. A barrier net is provided inside the rectangular grooves 11.
[0025] like Figure 2-4 As shown, the uniform feeding assembly includes a rotating rod 12 for blocking the material from falling, and a servo motor 9 for driving the rotating rod 12. The lower end of the material box 7 is provided with a discharge chute. The rotating rod 12 is located in the discharge chute and is rotatably connected to the inner wall of the material box 7. The uniform feeding assembly also includes stirring blades 13 uniformly arrayed on the outer wall of the rotating rod 12. The angle between the upper half and the lower half of the stirring blades 13 is set at an obtuse angle, which has a better feeding effect on the cotton in the material box 7. The servo motor 9 is fixed on one side wall of the material box 7. The rotating rod 12 is connected to the output end of the servo motor 9. The servo motor 9 starts to drive the rotating rod 12 and the stirring blades 13 to rotate, so as to uniformly feed the cotton in the material box 7 onto the conveyor belt 3 for the next process.
[0026] like Figure 4 and 5As shown, the drying assembly includes a housing 8 fixed to one side wall of the workbench 1, and a fan 14 and a heating tube 15 disposed inside the housing 8. The housing 8 is inclined, and the air outlet is opposite to the discharge chute of the material box 7. While drying the cotton, the air outlet blows the cotton toward the discharge chute at the lower end of the material box 7 for easy unloading. The drying assembly also includes an air outlet fixedly opened on one side wall of the housing 8. Multiple heating tubes 15 are located on one side of the air outlet and fixed to the inner wall of the housing 8. The fan 14 is located on the other side of the heating tubes 15 and works with the heating tubes 15 to blow hot air into the material box 7 to dry the cotton, reduce the moisture content in the cotton, and facilitate the smooth progress of the subsequent carding process.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
[0029] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A uniform feeding device for a carding machine, comprising a worktable (1) and support legs (2) uniformly arranged at the lower end of the worktable (1), wherein the worktable (1) is provided with a transmission mechanism, the transmission mechanism comprising a conveyor belt (3) and a drive motor (4) for driving the conveyor belt (3) to rotate via a rotating shaft, wherein a carding machine body (5) is fixedly connected to one side of the conveyor belt (3) on the worktable (1), and a rotating roller (6) is rotatably provided on one side of the carding machine body (5), characterized in that: A material box (7) is fixedly provided on the upper end of the other side of the workbench (1). A uniform feeding component is provided at the lower end of the material box (7). A drying component is provided on one side wall of the material box (7). A cover plate (10) is hinged to the upper end of the material box (7). The uniform feeding assembly includes a rotating rod (12) for blocking the feeding, and a servo motor (9) for driving the rotating rod (12); The drying assembly includes a housing (8) fixed to one side wall of the workbench (1), and a fan (14) and a heating tube (15) disposed inside the housing (8).
2. The uniform cotton feeding device for a carding machine according to claim 1, characterized in that: The lower end of the material box (7) is provided with a discharge trough. The rotating rod (12) is located in the discharge trough and is rotatably connected to the inner wall of the material box (7). The uniform feeding component also includes stirring blades (13) uniformly arrayed on the outer wall of the rotating rod (12). The servo motor (9) is fixed on one side wall of the material box (7). The rotating rod (12) is connected to the output end of the servo motor (9).
3. A uniform cotton feeding device for a carding machine according to claim 2, characterized in that: The angle between the upper and lower halves of the stirring blade (13) is set at an obtuse angle.
4. A uniform cotton feeding device for a carding machine according to claim 1, characterized in that: The drying assembly also includes an air outlet slot fixedly opened on one side wall of the outer shell (8), a plurality of heating tubes (15) are located on one side of the air outlet slot and fixedly connected to the inner wall of the outer shell (8), and the fan (14) is located on the other side of the heating tubes (15) and cooperates with the heating tubes (15).
5. A uniform cotton feeding device for a carding machine according to claim 1, characterized in that: Multiple rectangular grooves (11) are evenly provided on the other side wall of the material box (7), and a barrier net is provided inside the rectangular grooves (11).
6. A uniform cotton feeding device for a carding machine according to claim 4, characterized in that: The outer shell (8) is inclined, and the air outlet is opposite to the discharge chute of the material box (7).