Rock loading machine bucket positioning device

Abstract

The utility model discloses a rock loading machine bucket positioning device, which belongs to the technical field of rock loading machines and comprises a bottom plate, the top of the bottom plate is fixedly connected with a brake box, a speed reducer and a driving motor, and an output shaft of the driving motor is connected with an input shaft of the speed reducer. An output shaft of the speed reducer is fixedly connected with a driving shaft, and the end of the driving shaft penetrates through an inner cavity of the brake box and extends out of the brake box. The driving motor, the speed reducer and the driving shaft are matched to drive the bucket to move, meanwhile, the driving shaft drives the brake disc to rotate, when the rock loading bucket is positioned, the multiple electric hydraulic rods drive the mounting base, the mounting block and the brake pads to move, and the brake pads on the two sides of the brake disc extrude the brake disc; therefore, the brake pad extrudes and locks the brake disc, and the rock loading machine bucket is positioned and suspended at any working position.

Description

Technical Field

[0001] This utility model relates to the field of rock loading machine technology, and more specifically, to a rock loading machine bucket positioning device. Background Technology

[0002] A rock loader is a type of loading equipment used in underground mines. Its purpose is to load ore or rock into transport equipment. The commonly used bucket-type rock loader moves forward while the body moves forward, the bucket moves down and inserts into the rock pile, then the bucket is raised and the machine moves backward. The bucket overturns the rock into the mine car or other transfer equipment attached to the back of the machine. It is a special loading equipment for underground mine roadways that loads from the front and unloads from the rear.

[0003] A search revealed that utility model patent CN212926235U discloses a positioning device for a rock-loading machine bucket, including a lifting mechanism, a lever, a support rod, and a brake band. The lifting mechanism is mounted on the upper seat plate of the rock-loading machine. A support column is provided between the lifting mechanism and the brake disc. A lever is rotatably mounted on the top surface of the support column. One end of the lever is rotatably connected to the end of the telescopic rod of the lifting mechanism, and the other end of the lever is fixedly connected to one end of the brake band. The brake band is sleeved around the brake disc, and the other end of the brake band is fixedly connected to the support column. This patent enables the rock-loading machine bucket to be positioned at any location.

[0004] However, the above-mentioned patent still has the following shortcomings: when the brake band is loosened and positioning is not performed, the brake disc will also wear the brake band, affecting the service life of the brake band; and during the braking process, both the brake band and the brake disc will generate a certain amount of brake dust. Excessive brake dust can easily cause the brake disc temperature to rise, affecting the heat dissipation efficiency of the braking system and thus reducing braking performance. Therefore, we have proposed a positioning device for a rock loading machine bucket. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a positioning device for the bucket of a rock loading machine.

[0006] To solve the above problems, the present invention adopts the following technical solution:

[0007] A positioning device for a rock-loading machine bucket includes a base plate, a brake box fixedly connected to the top of the base plate, a reducer installed on the top of the base plate, a drive motor installed on the top of the base plate, the output shaft of the drive motor connected to the input shaft of the reducer, a drive shaft fixedly connected to the output shaft of the reducer, the end of the drive shaft penetrating the inner cavity of the brake box and extending to the outside of the brake box, a brake disc fixedly sleeved on the outside of the drive shaft and located in the inner cavity of the brake box, a dust removal mechanism installed on the brake box, multiple sets of electro-hydraulic rods fixedly installed on both sides of the inner cavity of the brake box, the output ends of the multiple sets of electro-hydraulic rods fixedly connected to mounting seats, mounting blocks installed on the multiple mounting seats, and brake pads provided on the sides of the mounting blocks.

[0008] As a preferred embodiment of this utility model, the dust removal mechanism includes a collection box fixedly connected to the top of the brake box, a blower pipe fixedly sleeved on the bottom surface of the collection box, the bottom end of the blower pipe extending into the inner cavity of the brake box and fixedly sleeved with a blower box, the bottom surface of the blower box having multiple blower holes, a filter screen fixedly sleeved in the inner cavity of the collection box, an exhaust pump fixedly installed on the side of the collection box, the output end of the exhaust pump extending into the inner cavity of the collection box, an exhaust pipe fixedly connected to the output end of the exhaust pump, the bottom end of the exhaust pipe extending into the inner cavity of the brake box and fixedly connected with a dust collection cover, the dust collection cover being located directly below the brake disc.

[0009] As a preferred embodiment of this utility model, the mounting block is provided with multiple screw holes, the mounting base is provided with multiple mounting holes, and bolts are fitted into the inner cavities of the multiple mounting holes, with the ends of the bolts threaded into the inner cavities of the screw holes.

[0010] As a preferred embodiment of this utility model, the brake box is hinged with a material changing door on each side.

[0011] As a preferred embodiment of this utility model, a controller is fixedly installed on the top surface of the brake box.

[0012] As a preferred embodiment of this utility model, the side of the collection box is hinged with a sealing door.

[0013] Compared with existing technologies, the advantages of this utility model are:

[0014] (1) In this utility model, the bucket is driven to move by the cooperation of the drive motor, reducer and drive shaft. At the same time, the drive shaft drives the brake disc to rotate. When the bucket of the rock loader is positioned, the mounting seat, mounting block and brake pads are moved by multiple electric hydraulic rods. The brake pads on both sides of the brake disc are squeezed to make the brake pads squeeze and lock the brake disc, so that the bucket of the rock loader is positioned and suspended in any working position.

[0015] (2) In this utility model, the suction force generated by the exhaust pump is generated by the exhaust pipe and the dust collection hood. At the same time, the input end of the exhaust pump blows air into the inner cavity of the collection box. The air force in the inner cavity of the collection box enters the blower box and blows the air force in the blower box from the blower hole onto the brake disc and brake pads, thereby blowing down the brake powder on the brake disc and brake pads. The suction force of the dust collection hood is used to suck the brake powder into the inner cavity of the collection box. The filter screen is used to intercept and collect the brake powder, thus realizing the function of cleaning the brake powder on the brake disc and brake pads. It has good practicality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic cross-sectional view of the present invention;

[0018] Figure 3 This is a schematic diagram showing the disassembled mounting block and mounting base of this utility model;

[0019] Figure 4 This is a schematic diagram of the brake box structure of this utility model;

[0020] Figure 5 This is a cross-sectional schematic diagram of the dust removal mechanism of this utility model.

[0021] Explanation of the labels in the diagram:

[0022] 1. Base plate; 2. Brake box; 3. Reducer; 4. Drive motor; 5. Drive shaft; 6. Brake disc; 7. Electro-hydraulic rod; 8. Mounting base; 9. Mounting hole; 10. Mounting block; 11. Brake pad; 12. Screw hole; 13. Bolt; 14. Dust removal mechanism; 15. Collection box; 16. Air duct; 17. Air box; 18. Air vent; 19. Exhaust pump; 20. Exhaust pipe; 21. Dust collection hood; 22. Filter screen; 23. Sealing door; 24. Material changing door; 25. Controller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example:

[0027] Please see Figure 1-5 A positioning device for a rock loading machine bucket includes a base plate 1, a brake box 2 fixedly connected to the top of the base plate 1, a reducer 3 and a drive motor 4 on the top of the base plate 1, the output shaft of the drive motor 4 being connected to the input shaft of the reducer 3, a drive shaft 5 fixedly connected to the output shaft of the reducer 3, the end of the drive shaft 5 penetrating the inner cavity of the brake box 2 and extending to the outside of the brake box 2, a brake disc 6 fixedly sleeved on the outside of the drive shaft 5 and located in the inner cavity of the brake box 2, a dust removal mechanism 14 being provided on the brake box 2, and multiple sets of electro-hydraulic rods 7 being fixedly installed on both sides of the inner cavity of the brake box 2, the output ends of the multiple sets of electro-hydraulic rods 7 being fixedly connected to mounting seats 8, mounting blocks 10 being installed on the multiple mounting seats 8, and brake pads 11 being provided on the side of the mounting blocks 10.

[0028] For details, please refer to Figure 1 and Figure 5The dust removal mechanism 14 includes a collection box 15 fixedly connected to the top of the brake box 2. A blower pipe 16 is fixedly sleeved on the bottom surface of the collection box 15. The bottom end of the blower pipe 16 extends into the inner cavity of the brake box 2 and is fixedly sleeved with a blower box 17. Multiple blower holes 18 are opened on the bottom surface of the blower box 17. A filter screen 22 is fixedly sleeved in the inner cavity of the collection box 15. An exhaust pump 19 is fixedly installed on the side of the collection box 15. The output end of the exhaust pump 19 extends into the inner cavity of the collection box 15. An exhaust pipe 20 is fixedly connected to the output end of the exhaust pump 19. The bottom end of the exhaust pipe 20 extends into the inner cavity of the brake box 2 and is fixedly connected with a dust collection cover 21. The dust collection cover 21 is located directly below the brake disc 6.

[0029] For details, please refer to Figure 3 The mounting block 10 has multiple screw holes 12, and the mounting base 8 has multiple mounting holes 9. Bolts 13 are fitted into the inner cavities of the multiple mounting holes 9, and the ends of the bolts 13 are threaded into the inner cavities of the screw holes 12.

[0030] In this embodiment, the mounting base 8 and the mounting block 10 are connected and installed by the cooperation of the mounting hole 9, the screw hole 12 and the bolt 13.

[0031] For details, please refer to Figure 2 The brake box 2 has a material change door 24 hinged to both sides.

[0032] In this embodiment, the mounting block 10 and brake pad 11 in the brake box 2 are disassembled and replaced by opening the material replacement door 24.

[0033] For details, please refer to Figure 2 A controller 25 is fixedly installed on the top surface of the brake box 2.

[0034] In this embodiment, the controller 25 is connected to an external control system via wires, and the controller 25 is used to control the exhaust pump 19, the electro-hydraulic rod 7 and the drive motor 4.

[0035] For details, please refer to Figure 5 The side of the collection box 15 is hinged with a sealing door 23.

[0036] In this embodiment, the brake powder collected in the collection box 15 is cleaned by opening the sealing door 23.

[0037] Working principle: During use, the end of the drive shaft 5 is connected to the drive shaft of the bucket. The bucket is driven by the drive motor 4, reducer 3, and drive shaft 5. When positioning the bucket of the rock loader, multiple electro-hydraulic rods 7 are activated to move the mounting base 8, mounting block 10, and brake pads 11. The brake pads 11 on both sides of the brake disc 6 press against the brake disc 6, causing the brake pads 11 to press and lock against the brake disc 6, thus positioning and suspending the rock loader bucket in any working position. Alternatively, the mounting block 10 and brake pads 11 on the mounting base 8 can be removed by unscrewing bolts 13, thereby allowing the mounting block 10 to be removed. Replace the brake pads 11. Also, periodically start the exhaust pump 19 to generate suction through the exhaust pipe 20 and dust collection hood 21. At the same time, the input end of the exhaust pump 19 blows air into the inner cavity of the collection box 15. The air in the inner cavity of the collection box 15 enters the blower pipe 16 and the blower box 17, and the air in the blower box 17 blows from the blower hole 18 onto the brake disc 6 and brake pads 11, thereby blowing down the brake dust on the brake disc 6 and brake pads 11. The suction of the dust collection hood 21 sucks the brake dust into the inner cavity of the collection box 15, and the filter screen 22 traps and collects the brake dust.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A positioning device for a rock-loading machine bucket, comprising a base plate (1), characterized in that: A brake box (2) is fixedly connected to the top of the base plate (1). A reducer (3) is provided on the top of the base plate (1). A drive motor (4) is provided on the top of the base plate (1). The output shaft of the drive motor (4) is connected to the input shaft of the reducer (3). A drive shaft (5) is fixedly connected to the output shaft of the reducer (3). The end of the drive shaft (5) passes through the inner cavity of the brake box (2) and extends to the outside of the brake box (2). A brake disc (6) is fixedly sleeved on the outside of the drive shaft (5) and located in the inner cavity of the brake box (2). A dust removal mechanism (14) is provided on the brake box (2). Multiple sets of electric hydraulic rods (7) are fixedly installed on both sides of the inner cavity of the brake box (2). The output ends of the multiple sets of electric hydraulic rods (7) are fixedly connected to mounting seats (8). Mounting blocks (10) are installed on the multiple mounting seats (8). Brake pads (11) are provided on the side of the mounting blocks (10). The dust removal mechanism (14) includes a collection box (15) fixedly connected to the top of the brake box (2). A blower pipe (16) is fixedly sleeved on the bottom surface of the collection box (15). The bottom end of the blower pipe (16) extends into the inner cavity of the brake box (2) and is fixedly sleeved with a blower box (17). A plurality of blower holes (18) are opened on the bottom surface of the blower box (17). A filter screen (22) is fixedly sleeved in the inner cavity of the collection box (15). An exhaust pump (19) is fixedly installed on the side of the collection box (15). The output end of the exhaust pump (19) extends into the inner cavity of the collection box (15). An exhaust pipe (20) is fixedly connected to the output end of the exhaust pump (19). The bottom end of the exhaust pipe (20) extends into the inner cavity of the brake box (2) and is fixedly connected with a dust collection cover (21). The dust collection cover (21) is located directly below the brake disc (6).

2. The positioning device for a rock-loading machine bucket according to claim 1, characterized in that: The mounting block (10) has multiple screw holes (12), and the mounting base (8) has multiple mounting holes (9). Bolts (13) are fitted into the inner cavities of the multiple mounting holes (9), and the ends of the bolts (13) are threaded into the inner cavities of the screw holes (12).

3. The positioning device for a rock-loading machine bucket according to claim 1, characterized in that: The brake box (2) is hinged to two sides with material change doors (24).

4. A positioning device for a rock-loading machine bucket according to claim 3, characterized in that: The controller (25) is fixedly installed on the top surface of the brake box (2).

5. A positioning device for a rock-loading machine bucket according to claim 1, characterized in that: The collection box (15) has a sealing door (23) hinged to its side.

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