Desulfurization device for processing guniting corn germ meal
By using a motor-driven gear meshing control system to intermittently add desulfurizing agent and a design for easy-to-replace agitator blades, the problems of uneven desulfurizing agent addition and cumbersome agitator blade replacement in the sprayed corn germ meal desulfurization unit have been solved, thus improving the desulfurization effect and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHIJIAZHUANG JIANMU FEED CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-04-28
AI Technical Summary
Existing spray-dried corn germ meal desulfurization equipment suffers from problems such as uneven addition of desulfurizing agent and cumbersome replacement of agitator blades, resulting in poor desulfurization effect and high maintenance cost.
The intermittent addition of desulfurizer is controlled by the meshing of the motor-driven active half gear and the transmission gear. The stirring fan blades, designed with T-shaped insertion slots and I-shaped insertion shafts, are easy to replace, ensuring uniform mixing and quick maintenance.
This method achieves uniform mixing of the desulfurizing agent and corn germ meal, improving the desulfurization effect and reducing maintenance costs and time.
Smart Images

Figure CN224165642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feed processing technology, and in particular to a desulfurization device for processing sprayed corn germ meal. Background Technology
[0002] Spray-cured corn germ meal is widely used as a feed and industrial raw material in livestock farming and bioprocessing. During its processing, due to the characteristics of the raw materials and the production process, a certain amount of sulfides is often generated. These sulfides not only affect product quality but may also have adverse effects on subsequent use and the environment. Therefore, desulfurization treatment of spray-cured corn germ meal is a crucial step in ensuring product quality and meeting environmental protection requirements.
[0003] Commonly available desulfurization devices for spray-dried corn germ meal have certain shortcomings in the design of desulfurizing agent addition and stirring structure. Regarding desulfurizing agent addition, most devices use a one-time large-volume addition method, which makes it difficult to fully and evenly mix the desulfurizing agent with the corn germ meal. Due to excessively high or low concentrations of the desulfurizing agent in certain areas, the desulfurization reaction is incomplete, significantly reducing the desulfurization effect. In terms of the stirring structure, traditional stirring blades and the stirring device are mostly integrated and fixedly connected. When the stirring blades are damaged due to long-term use, the entire stirring device must be disassembled and replaced, which not only increases maintenance costs but also makes the repair process cumbersome and time-consuming, seriously affecting production efficiency. To address these technical problems, this application proposes a desulfurization device for spray-dried corn germ meal processing. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a desulfurization device for processing corn germ meal using spray-dried slurry. This device uses a motor-driven drive half-gear to mesh with a transmission gear, controlling the opening and closing of the blocking plate to achieve intermittent addition of the desulfurizing agent. This ensures continuous and uniform mixing with the corn germ meal, avoiding uneven mixing and improving the desulfurization effect. The stirring fan blades are connected to the mounting plate using T-shaped insertion slots and I-shaped insertion shafts, and are fixed by locking rings and locking blocks, facilitating quick disassembly and replacement, reducing maintenance costs and repair time.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A desulfurization device for processing sprayed corn germ meal includes a storage tank. A fixing plate is fixedly connected to the top side of the storage tank. A desulfurizing agent tank is fixedly connected to the top of the storage tank. A connecting pipe is fixedly connected to the bottom side of the desulfurizing agent tank. A stirring rod is rotatably connected to the bottom side of the fixing plate. A blocking plate is rotatably connected to the top side of the fixing plate. The blocking plate is connected to the stirring rod via a gear set. An installation plate is fixedly connected to the outer wall of the stirring rod. A stirring blade is provided on the outer wall of the installation plate. The outer walls of the installation plate and the stirring blade are connected via a plug-in assembly. A limiting plate is connected to the top side of the installation plate via a hinge. The outer wall of the limiting plate is connected to the top side of the stirring blade via a locking assembly for replacing damaged stirring blades. A sleeve is fixedly connected to the top side of the fixing plate. A sliding rod is slidably connected to the inner wall of the sleeve. A spring is provided on the outer wall of the sliding rod. One end of the sliding rod is connected to the blocking plate via a traction rope.
[0007] Furthermore, the gear set includes a drive half gear fixedly connected to the top of the stirring rod, and a transmission gear fixedly connected to one end of the blocking plate. The transmission gear and the drive half gear are meshed together.
[0008] Furthermore, the plug-in assembly includes T-shaped plug-in slots formed on the top side of the mounting plate and the top side of the stirring fan blade, and an I-shaped plug-in shaft is provided inside two adjacent T-shaped plug-in slots.
[0009] Furthermore, the locking assembly includes locking blocks fixedly connected to the top side of the limiting plate and the top side of the stirring fan blade. The outer walls of the two locking blocks are provided with locking rings, and the outer walls of the locking blocks and the inner walls of the locking rings are provided with threads.
[0010] Furthermore, the limiting plate is disposed on the top side of the I-shaped plug shaft.
[0011] Furthermore, one end of the spring is connected to the outer wall of the sleeve, and the other end of the spring is connected to the outer wall of the slide rod.
[0012] Furthermore, a motor is mounted on the top side of the fixed plate via a fixing frame, and the drive end of the motor is fixedly connected to the top side of the stirring rod.
[0013] Furthermore, a limiting arc block is fixedly connected to the bottom side of the blocking plate, and the limiting arc block is disposed on the outer wall of the connecting pipe.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this invention, the opening and closing of the blocking plate is controlled by the meshing of the driving half gear and the transmission gear driven by the motor, enabling the intermittent addition of the desulfurizing agent. This ensures that the desulfurizing agent is continuously and evenly mixed with the corn germ meal, avoiding uneven mixing caused by adding too much desulfurizing agent at once, thereby improving the desulfurization effect.
[0016] 2. In this invention, the stirring blades are connected to the mounting plate via a T-shaped insertion slot and an I-shaped insertion shaft, and are secured by a locking ring and a locking block. This allows for quick disassembly and replacement of the stirring blades in case of damage, eliminating the need to replace the entire stirring device and reducing maintenance costs and repair time. Attached Figure Description
[0017] Figure 1 This is a perspective view of a desulfurization device for processing sprayed corn germ meal according to the present invention;
[0018] Figure 2 for Figure 1 Enlarged view of point A in the image;
[0019] Figure 3 This is a schematic diagram of the storage tank structure of a desulfurization device for processing sprayed corn germ meal proposed in this utility model;
[0020] Figure 4 for Figure 3 Enlarged view of point B in the image;
[0021] Figure 5 This is a schematic diagram of the mounting plate structure of a desulfurization device for processing sprayed corn germ meal according to the present invention.
[0022] Legend:
[0023] 1. Storage tank; 2. Fixing plate; 3. Desulfurizer tank; 4. Blocking plate; 5. Limiting arc block; 6. Transmission gear; 7. Stirring rod; 8. Motor; 9. Drive half gear; 10. Sleeve; 11. Slide rod; 12. Traction rope; 13. Stirring fan blade; 14. Mounting plate; 15. Limiting plate; 16. Locking block; 17. Locking ring; 18. I-shaped plug shaft; 19. T-shaped plug groove. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figure 1 , Figure 3 and Figure 5This utility model provides an embodiment of a desulfurization device for processing sprayed corn germ meal, comprising a storage tank 1, a fixing plate 2 fixedly connected to the top side of the storage tank 1, a desulfurizing agent tank 3 fixedly connected to the top of the storage tank 1, a connecting pipe fixedly connected to the bottom side of the desulfurizing agent tank 3, a stirring rod 7 rotatably connected to the bottom side of the fixing plate 2, a blocking plate 4 rotatably connected to the top side of the fixing plate 2, a gear set including a driving half gear 9 fixedly connected to the top of the stirring rod 7, a transmission gear 6 fixedly connected to one end of the blocking plate 4, the transmission gear 6 and the driving half gear 9 being meshed, an mounting plate 14 fixedly connected to the outer wall of the stirring rod 7, a stirring fan blade 13 provided on the outer wall of the mounting plate 14, and a plug-in assembly including a stirring fan blade 13 and a connecting pipe 14 formed on the top side of the mounting plate 14. The top side of the fan blade 13 has a T-shaped insertion groove 19, and two adjacent T-shaped insertion grooves 19 are provided with I-shaped insertion shafts 18. The top side of the mounting plate 14 is connected to a limit plate 15 via a hinge. The locking assembly includes a locking block 16 fixedly connected to the top side of the limit plate 15 and the top side of the stirring fan blade 13. The outer walls of the two locking blocks 16 are provided with locking rings 17. The outer walls of the locking blocks 16 and the inner walls of the locking rings 17 are provided with threads. The limit plate 15 is located on the top side of the I-shaped insertion shaft 18 for replacing the damaged stirring fan blade 13. The top side of the fixing plate 2 is fixedly connected to a sleeve 10. The inner wall of the sleeve 10 is slidably connected to a slide rod 11. The outer wall of the slide rod 11 is provided with a spring. One end of the slide rod 11 is connected to the traction rope 12 and the blocking plate 4.
[0026] Specifically, during the desulfurization treatment of corn germ meal, the corn germ meal is first stored in storage tank 1. When desulfurizing agent needs to be added, motor 8 is started, driving the drive half gear 9 to rotate. Since the drive half gear 9 meshes with the transmission gear 6, the transmission gear 6 drives the blocking plate 4 to rotate. The blocking plate 4 swings at the bottom of the connecting pipe at the bottom of the desulfurizing agent tank 3 and eventually disengages from the connecting pipe. At this time, the desulfurizing agent in the desulfurizing agent tank 3 falls into storage tank 1 through the connecting pipe. As the desulfurizing agent is added, the traction rope 12 pulls the slide rod 11, causing it to slide within the sleeve 10 and compressing the spring on the outer wall of the slide rod 11. When the rotation of the drive half gear 9 reaches a certain angle, it no longer meshes with the transmission gear 6. At this time, the compressed spring returns to its original position, pulling the slide rod 11 to slide in the opposite direction within the sleeve 10, thereby causing the blocking plate 4 to re-block the bottom end of the connecting pipe at the bottom of the desulfurizing agent tank 3. At this time, the limiting arc block 5 at the top of the blocking plate 4 is tightly fitted against the outer wall of the connecting pipe to prevent the desulfurizer from continuing to flow out. Simultaneously, the started motor 8 will drive the stirring rod 7 and its outer wall stirring blades 13 to rotate inside the storage tank 1, ensuring thorough mixing of the corn germ meal and desulfurizer within the storage tank 1. In this way, desulfurizer can be continuously added to the storage tank 1, thereby improving the desulfurization efficiency of the corn germ meal. If the stirring blades 13 are damaged, they can be replaced. First, rotate the locking ring 17 to disengage it from the locking block 16. Then, lift the limiting plate 15 and pull the I-shaped insertion shaft 18 out of the T-shaped insertion slot 19 on the stirring blades 13, thereby removing the stirring blades 13 from the mounting plate 14. Next, fit the new stirring blades 13 onto the outer wall of the mounting plate 14, ensuring that the T-shaped insertion slots 19 between the stirring blades 13 and the mounting plate 14 are aligned. Then, reinsert the I-shaped plug shaft 18 into the T-shaped plug slot 19, cover the top of the I-shaped plug shaft 18 with the limiting plate 15, and reconnect the locking ring 17 to the outer wall of the locking block 16 through the thread to complete the replacement operation of the stirring fan blade 13.
[0027] Reference Figures 2-4 One end of the spring is connected to the outer wall of the sleeve 10, and the other end of the spring is connected to the outer wall of the slide rod 11. The top side of the fixing plate 2 is equipped with a motor 8 through a fixing bracket. The drive end of the motor 8 is fixedly connected to the top side of the stirring rod 7. The bottom side of the blocking plate 4 is fixedly connected to a limiting arc block 5, which is set on the outer wall of the connecting pipe.
[0028] Specifically, in the corn germ meal desulfurization treatment device, the two ends of the spring are connected to the outer wall of the sleeve 10 and the outer wall of the slide rod 11, respectively, forming an elastic connection structure. A motor 8 is mounted on the top side of the fixed plate 2 via a fixing frame. The drive end of the motor 8 is fixedly connected to the top side of the stirring rod 7, used to drive the stirring rod 7 and its stirring blades 13 to rotate. Simultaneously, a limiting arc block 5 is fixedly connected to the bottom side of the blocking plate 4. The limiting arc block 5 is located on the outer wall of the connecting pipe, used to ensure a tight seal with the outer wall of the connecting pipe when the blocking plate 4 is closed.
[0029] Working principle: When desulfurizing corn germ meal stored in storage tank 1, the rotation of the drive half gear 9 can be controlled by starting motor 8. Through the meshing between the drive half gear 9 and the transmission gear 6, the rotation of the blocking plate 4 is controlled. The blocking plate 4 will swing at the bottom of the connecting pipe at the bottom of the desulfurizing agent tank 3. At this time, the blocking plate 4 will disengage from the connecting pipe, and the desulfurizing agent inside the desulfurizing agent tank 3 will fall into the interior of storage tank 1. At this time, the traction rope 12 will pull the slide rod 11 to slide inside the sleeve 10, compressing the spring on the outer wall of the slide rod 11. Due to the characteristics of the drive half gear 9, the drive half gear 9 and the transmission gear 6 will no longer mesh. At this time, the compressed spring will return to its original position, pulling the slide rod 11 to slide inside the sleeve 10, pulling the blocking plate 4 to block the bottom end of the connecting pipe at the bottom of the desulfurizing agent tank 3. At this time, the limiting arc block 5 on the top side of the blocking plate 4 will stick to the outer wall of the connecting pipe. The starting motor 8 will also drive the stirring rod 7 and the outer wall. The rotation of the stirring blade 13 inside the storage tank 1 facilitates the mixing of corn germ meal and desulfurizer inside the storage tank 1. The continuous addition of desulfurizer improves the mixing between the desulfurizer and corn germ meal, thereby improving the desulfurization efficiency of the corn germ meal. When the stirring blade 13 is damaged, it can be disengaged by rotating the locking ring 17 and locking block 16. Then, the limiting plate 15 can be lifted to pull the I-shaped plug shaft 18 out of the T-shaped plug groove 19. The stirring blade 13 can then be removed from the mounting plate 14. A new stirring blade 13 can then be fitted onto the outer wall of the mounting plate 14. At this time, the T-shaped plug groove 19 between the stirring blade 13 and the mounting plate 14 is in contact. The I-shaped plug shaft 18 can then be inserted into the required T-shaped plug groove 19. The limiting plate 15 can then be placed on the top side of the I-shaped plug shaft 18. Finally, the locking ring 17 can be threaded onto the outer wall of the locking block 16 to replace the stirring blade 13.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A desulfurization device for processing sprayed corn germ meal, characterized in that, The system includes a storage tank (1), a fixed plate (2) fixedly connected to the top side of the storage tank (1), a desulfurizing agent tank (3) fixedly connected to the top of the storage tank (1), a connecting pipe fixedly connected to the bottom side of the desulfurizing agent tank (3), a stirring rod (7) rotatably connected to the bottom side of the fixed plate (2), a blocking plate (4) rotatably connected to the top side of the fixed plate (2), the blocking plate (4) being connected to the stirring rod (7) via a gear set, an mounting plate (14) fixedly connected to the outer wall of the stirring rod (7), and stirring blades (13) provided on the outer wall of the mounting plate (14). (14) and the outer wall of the stirring blade (13) are connected by a plug-in assembly. The top side of the mounting plate (14) is connected to a limiting plate (15) by a hinge. The outer wall of the limiting plate (15) is connected to the top side of the stirring blade (13) by a locking assembly for replacing the damaged stirring blade (13). The top side of the fixing plate (2) is fixedly connected to a sleeve (10). The inner wall of the sleeve (10) is slidably connected to a slide rod (11). The outer wall of the slide rod (11) is provided with a spring. One end of the slide rod (11) is connected to the traction rope (12) and the blocking plate (4).
2. The desulfurization device for spray-dried corn germ meal processing according to claim 1, characterized in that: The gear set includes a drive half gear (9) fixedly connected to the top of the stirring rod (7), and a transmission gear (6) fixedly connected to one end of the blocking plate (4). The transmission gear (6) and the drive half gear (9) are meshed together.
3. The desulfurization device for spray-dried corn germ meal processing according to claim 1, characterized in that: The plug-in assembly includes T-shaped plug-in slots (19) opened on the top side of the mounting plate (14) and the top side of the stirring fan blade (13), and an I-shaped plug-in shaft (18) is provided inside the two adjacent T-shaped plug-in slots (19).
4. The desulfurization device for spray-dried corn germ meal processing according to claim 3, characterized in that: The locking assembly includes a locking block (16) fixedly connected to the top side of the limiting plate (15) and the top side of the stirring fan blade (13). The outer walls of the two locking blocks (16) are provided with locking rings (17), and the outer walls of the locking blocks (16) and the inner walls of the locking rings (17) are provided with threads.
5. The desulfurization device for spray-dried corn germ meal processing according to claim 4, characterized in that: The limiting plate (15) is located on the top side of the I-shaped plug shaft (18).
6. The desulfurization device for spray-dried corn germ meal processing according to claim 1, characterized in that: One end of the spring is connected to the outer wall of the sleeve (10), and the other end of the spring is connected to the outer wall of the slide rod (11).
7. The desulfurization device for spray-dried corn germ meal processing according to claim 1, characterized in that: A motor (8) is mounted on the top side of the fixed plate (2) via a fixed frame, and the drive end of the motor (8) is fixedly connected to the top side of the stirring rod (7).
8. The desulfurization device for spray-dried corn germ meal processing according to claim 1, characterized in that: The bottom side of the blocking plate (4) is fixedly connected to a limiting arc block (5), which is set on the outer wall of the connecting pipe.