Evaporator condensate water efficient recovery assembly

Abstract

The utility model relates to the technical field of evaporator condensate water recovery, and discloses an evaporator condensate water efficient recovery assembly which is provided with a filtering device and an installation mechanism, the filtering device is used for filtering impurities in condensate water, and the installation mechanism is used for installing a storage box. The problem that in the actual application process of an existing evaporator condensate water recovery system, due to the fact that no matched purification assembly exists, condensate water possibly carries impurities in air or tiny particles or trace oil dirt in equipment or other pollutants in the recovery and conveying process, the water quality purity is affected, and the service life of the condensate water recovery system is prolonged is solved. The problems that in the prior art, due to the lack of effective filtering and purifying devices, impurities possibly block follow-up pipelines and equipment, reduce the operation efficiency of a system, possibly cause adverse effects on a recycling link and limit high-quality recycling of condensate water, and in addition, in the long-term operation process, accumulation of the impurities can aggravate equipment abrasion and increase the maintenance cost are solved.

Description

Technical Field

[0001] This utility model belongs to the field of evaporator condensate recovery technology, and particularly relates to a high-efficiency evaporator condensate recovery component. Background Technology

[0002] Evaporator condensate refers to the water formed when high-temperature steam or gas cools and releases heat on the heat exchange surface during the operation of evaporator equipment, changing from a gaseous state to a liquid state. This water usually has high purity and is an important resource that can be recycled and reused because it has not participated in the process reaction and does not carry solutes. It is widely used in industrial circulating water systems, boiler feedwater, cleaning water and other fields. Through reasonable collection and purification treatment, it can not only effectively reduce water waste, but also reduce enterprise operating costs and improve overall energy efficiency. It is one of the important links in achieving green manufacturing and energy conservation and emission reduction goals.

[0003] Existing evaporator condensate recovery systems lack a component capable of purifying the condensate. The problem with this technology is that the lack of a suitable purification component in practical applications means that the condensate may carry impurities from the air, small particles from inside the equipment, or trace amounts of oil during recovery and transportation, affecting its purity. Due to the lack of effective filtration and purification devices, these impurities can not only clog subsequent pipelines and equipment, reducing system efficiency, but also adversely affect the reuse process, limiting the high-quality reuse of condensate. Furthermore, the accumulation of impurities during long-term operation can exacerbate equipment wear, increase maintenance costs, and reduce system stability and lifespan. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model provides an evaporator condensate high-efficiency recovery component that can overcome or at least partially solve the above problems.

[0005] This utility model is implemented as follows: an efficient evaporator condensate recovery component includes a collection pipe, a connecting pipe, a purifier, a water storage tank, and a storage tank. The lower end of the collection pipe is fixedly connected to the upper end of the connecting pipe. The lower side of the inner wall of the connecting pipe is fixedly connected to the surface of the purifier. The lower end of the connecting pipe is in contact with the upper surface of the water storage tank. The outer side of the connecting pipe is fixedly connected to the surface of the storage tank by a snap fastener. A filter device is provided on the upper side of the inner wall of the connecting pipe. An installation mechanism is provided on the upper end of the water storage tank.

[0006] The filtration device is used to filter impurities in the condensate.

[0007] The installation mechanism is used to install the storage box.

[0008] To improve cleaning flexibility, the filtration device preferably includes a waterproof motor, a connecting rod, a mounting block, a fixing plate, an elastic block, a cleaning plate, and a filter plate. The output end of the waterproof motor is fixedly connected to the lower end of the connecting rod, the upper end of the connecting rod is fixedly connected to the lower end of the mounting block, the inner wall of the mounting block is fixedly connected to the surfaces of the two fixing plates, the inner wall of the fixing plates is fixedly connected to the lower ends of the two elastic blocks, the upper end of the elastic blocks is fixedly connected to the lower end of the cleaning plate, and the upper surface of the cleaning plate slides in contact with the surface of the filter plate. The elastic block ensures that the cleaning plate is always in close contact with the surface of the filter plate during operation. The continuous pressure provided by the elastic block not only enhances the cleaning effect but also adapts to any unevenness that may exist on the surface of the filter plate, ensuring full contact and effective removal of impurities.

[0009] To improve the stability of the clamping plate movement, preferably, the installation mechanism includes a fixed rod, a clamping plate, a guide rod, a spring, and a limiting plate. The surface of the fixed rod is fixedly connected to the inner wall of the clamping plate, and the inner walls on both sides of the clamping plate are slidably connected to the surface of the guide rod. Springs are sleeved on both ends of the guide rod, and the two ends of the two guide rods are fixedly connected to the inner walls of the two limiting plates. The guide rods provide good guidance for the clamping plate during movement, avoiding deviation or jamming.

[0010] To improve the stability of the waterproof motor's operation, preferably, a support frame is provided at the lower end of the waterproof motor. The surface of the support frame is fixedly connected to the inner wall of the connecting pipe, and a fixing groove is provided on the outer surface of the lower end of the connecting pipe. By fixing the support frame to the lower end of the waterproof motor and connecting it to the inner wall of the connecting pipe, the stability of the waterproof motor during operation can be effectively improved, preventing displacement or loosening caused by vibration or load changes.

[0011] To improve cleaning efficiency, preferably, the surface of the mounting block is rotatably connected to the inner wall of the filter plate, the inner wall of the fixing plate is slidably connected to the surface of the cleaning plate through a groove, the surface of the filter plate is fixedly connected to the upper side of the inner wall of the connecting pipe, and the mounting block can rotate inside the filter plate, thereby driving the cleaning plates on both sides to effectively clean the surface of the filter plate at the same time.

[0012] To improve ease of operation, preferably, the surface of the fixing rod is slidably connected to the inner wall of the limiting plate via a sliding groove, the lower end of the limiting plate is fixedly connected to the upper end of the water storage tank, and both ends of the spring are fixedly connected to the surfaces of the limiting plate and the clamping plate, respectively. By setting a spring with both ends fixed between the limiting plate and the clamping plate, the clamping plate can be automatically driven to reset to the center after the fixing rod is released, thereby achieving clamping and fixing of the water storage tank.

[0013] To improve installation reliability, preferably, the lower end of the waterproof motor is fixedly connected to the inner wall of the support frame, the inner wall of the fixing groove is in contact with the surface of the clamping plate, and the surface of the clamping plate and the inner wall of the fixing groove form a tight contact, so that the water tank can be stably fixed below the connecting pipe in the installation state, ensuring good sealing between the two.

[0014] This invention comprises a filtration device, an installation mechanism, an installation block, a fixing plate, an elastic block, a cleaning plate, a filter plate, a clamping plate, a guide rod, and a limiting plate. The filtration device filters impurities in the condensate, the installation mechanism installs the storage tank, and the elastic block ensures that the cleaning plate remains in close contact with the filter plate surface during operation. The continuous pressure provided by the elastic block not only enhances the cleaning effect but also adapts to any unevenness on the filter plate surface, ensuring full contact and effective removal of impurities. The guide rod provides good guidance for the clamping plate during movement, preventing deviation or jamming. This invention solves the problem of current evaporator condensate recovery systems lacking purification components, resulting in recovered condensate containing impurities and contaminants, affecting water quality, potentially clogging pipes and equipment, reducing efficiency and reuse quality, and increasing maintenance costs, system stability, and lifespan due to impurity accumulation during long-term operation. Attached Figure Description

[0015] Fig. 1 This is a schematic diagram of the main three-dimensional structure provided in an embodiment of the present utility model;

[0016] Fig. 2 This is a schematic diagram of the three-dimensional cross-sectional structure of the main body provided in this embodiment of the utility model;

[0017] Fig. 3 This is a three-dimensional structural diagram of the filtration device provided in this embodiment of the utility model;

[0018] Fig. 4 This is a three-dimensional structural diagram of the installation mechanism provided in an embodiment of this utility model.

[0019] In the diagram: 1. Filter device; 101. Waterproof motor; 102. Connecting rod; 103. Mounting block; 104. Fixing plate; 105. Elastic block; 106. Cleaning plate; 107. Filter plate; 2. Installation mechanism; 201. Fixing rod; 202. Clamping plate; 203. Guide rod; 204. Spring; 205. Limiting plate; 3. Support frame; 4. Fixing groove; 5. Collection pipe; 6. Connecting pipe; 7. Purifier; 8. Water storage tank; 9. Storage box. Detailed Implementation

[0020] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0021] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0022] like Figs. 1 to 4As shown, the evaporator condensate high-efficiency recovery component provided in this embodiment includes a collection pipe 5, a connecting pipe 6, a purifier 7, a water storage tank 8, and a storage tank 9. The lower end of the collection pipe 5 is fixedly connected to the upper end of the connecting pipe 6. The lower side of the inner wall of the connecting pipe 6 is fixedly connected to the surface of the purifier 7. The lower end of the connecting pipe 6 is in contact with the upper surface of the water storage tank 8. The outer side of the connecting pipe 6 is fixedly connected to the surface of the storage tank 9 by a snap fastener. A filter device 1 is provided on the upper side of the inner wall of the connecting pipe 6. An installation mechanism 2 is provided on the upper end of the water storage tank 8. The filter device 1 is used to filter impurities in the condensate. The installation mechanism 2 is used to install the storage tank 9. The filter device 1 includes a waterproof motor 101, a connecting rod 102, an installation block 103, a fixing plate 104, and an elastic block 105. The cleaning plate 106 and filter plate 107 are connected. The output end of the waterproof motor 101 is fixedly connected to the lower end of the connecting rod 102. The upper end of the connecting rod 102 is fixedly connected to the lower end of the mounting block 103. The inner wall of the mounting block 103 is fixedly connected to the surfaces of two fixing plates 104. The inner wall of the fixing plates 104 is fixedly connected to the lower ends of two elastic blocks 105. The upper end of the elastic blocks 105 is fixedly connected to the lower end of the cleaning plate 106. The upper surface of the cleaning plate 106 slides in contact with the surface of the filter plate 107. The elastic blocks 105 ensure that the cleaning plate 106 is always in close contact with the surface of the filter plate 107 during operation. The continuous pressure provided by the elastic blocks 105 not only enhances the cleaning effect but also adapts to the unevenness that may exist on the surface of the filter plate 107, ensuring full contact and effective scraping of impurities. Mechanism 2 includes a fixed rod 201, a clamping plate 202, a guide rod 203, a spring 204, and a limiting plate 205. The surface of the fixed rod 201 is fixedly connected to the inner wall of the clamping plate 202. The inner walls on both sides of the clamping plate 202 are slidably connected to the surface of the guide rod 203. Springs 204 are sleeved on both ends of the guide rod 203. The two guide rods 203 are fixedly connected to the inner walls of the two limiting plates 205. The guide rods 203 provide good guidance for the clamping plate 202 during movement, preventing deviation or jamming. A support frame 3 is provided at the lower end of the waterproof motor 101. The surface of the support frame 3 is fixedly connected to the inner wall of the connecting pipe 6. A fixing groove 4 is opened on the outer surface of the lower end of the connecting pipe 6. By fixing the support frame 3 to the lower end of the waterproof motor 101 and connecting it with the inner wall of the connecting pipe 6, the mechanism can achieve the desired effect. The inner wall of the connecting pipe 6 is connected to the water supply pipe, which can effectively improve the stability of the waterproof motor 101 during operation and prevent displacement or loosening caused by vibration or load changes. The surface of the mounting block 103 is rotatably connected to the inner wall of the filter plate 107. The inner wall of the fixing plate 104 is slidably connected to the surface of the cleaning plate 106 through a sliding groove. The surface of the filter plate 107 is fixedly connected to the upper side of the inner wall of the connecting pipe 6. The mounting block 103 can rotate inside the filter plate 107, thereby driving the cleaning plates 106 on both sides to effectively clean the surface of the filter plate 107 at the same time. The surface of the fixing rod 201 is slidably connected to the inner wall of the limiting plate 205 through a sliding groove. The lower end of the limiting plate 205 is fixedly connected to the upper end of the water storage tank 8. The two ends of the spring 204 are fixedly connected to the surfaces of the limiting plate 205 and the clamping plate 202, respectively.By installing springs 204 fixed at both ends between the limiting plate 205 and the clamping plate 202, the clamping plate 202 can be automatically driven to return to the center after the fixing rod 201 is released, thus clamping and fixing the water tank 8. The lower end of the waterproof motor 101 is fixedly connected to the inner wall of the support frame 3, and the inner wall of the fixing groove 4 is in contact with the surface of the clamping plate 202. The surface of the clamping plate 202 and the inner wall of the fixing groove 4 form a tight contact, so that the water tank 8 can be stably fixed below the connecting pipe 6 in the installation state, ensuring good sealing between the two.

[0023] When recovering condensate generated during evaporator operation, the collection pipe 5 should first be connected to the evaporator outlet to allow condensate to flow smoothly into the collection pipe 5. A filter device 1 is installed at the top of the collection pipe 5 to preliminarily filter impurities in the condensate. After preliminary purification by the filter plate 107, the condensate continues to flow downwards into the subsequent purifier 7 for further treatment, and is finally transported to the storage tank 8 located below for storage. However, during long-term operation, suspended solids and particulate matter contained in the condensate... Condensate will gradually accumulate on the surface of filter plate 107, causing blockage. This not only affects the flow efficiency of condensate but also reduces the overall purification effect. Therefore, to ensure the stable operation of the filter device 1, the surface of filter plate 107 needs to be cleaned regularly. By starting the waterproof motor 101 installed inside the collection pipe 5, the output end of the motor drives the connecting rod 102 to rotate. The upper end of the connecting rod 102 is provided with a mounting block 103. The mounting block 103 contains a fixing plate 104 and a cleaning plate 106. When the motor runs, the cleaning plate 106 moves with the mounting block 104. 3. The cleaning plate rotates synchronously and slides on the surface of the filter plate 107, thereby scraping off the attached impurities. To ensure that the cleaning plate 106 always adheres tightly to the surface of the filter plate 107 and improves the cleaning effect, the fixed plate 104 is also provided with an elastic block 105, which can apply continuous pressure to the cleaning plate 106, so that it maintains good contact with the filter plate 107 during operation. The scraped impurities are pushed to the outside of the collection pipe 5 by the cleaning plate 106 and are collected and discharged into the specially designed storage box 9. The storage box 9 is provided with a one-way opening baffle structure to prevent impurities from flowing back or leaking, and to ensure condensation. Regarding the cleanliness of the water, when it is necessary to remove the condensate from the water storage tank 8 for use, the fixing rods 201 on both sides can be pulled to cause the clamping plate 202 to disengage from the fixing groove 4, thereby disconnecting the connection between the collection pipe 5 and the water storage tank 8. At this time, the water storage tank 8 can be removed from the connecting pipe 6. When reinstalling, simply align the water storage tank 8 with the lower end interface of the collection pipe 5, and then release the fixing rods 201. The clamping plate 202 will move along the guide rod 203 under the force of the spring 204 until it contacts the fixing groove 4, thereby completing the quick installation and positioning of the water storage tank 8.

[0024] The specific models and specifications of the purifier 7, waterproof motor 101, elastic block 105, filter plate 107, spring 204, and storage box 9 proposed in this application need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail here.

[0025] The wiring connection method and control method of the waterproof motor 101 proposed in this application are all existing technologies in this field, and therefore will not be described in detail.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.

Claims

1. An efficient evaporator condensate recovery assembly, comprising a collection pipe (5), a connecting pipe (6), a purifier (7), a water storage tank (8), and a storage tank (9), wherein the lower end of the collection pipe (5) is fixedly connected to the upper end of the connecting pipe (6), the lower side of the inner wall of the connecting pipe (6) is fixedly connected to the surface of the purifier (7), the lower end of the connecting pipe (6) is in contact with the upper surface of the water storage tank (8), and the outer side of the connecting pipe (6) is fixedly connected to the surface of the storage tank (9) by a snap fastener, characterized in that: A filter device (1) is provided on the upper side of the inner wall of the connecting pipe (6), and an installation mechanism (2) is provided on the upper end of the water storage tank (8). The filter device (1) is used to filter impurities in the condensate; The installation mechanism (2) is used to install the storage box (9).

2. The high-efficiency evaporator condensate recovery component as described in claim 1, characterized in that: The filtration device (1) includes a waterproof motor (101), a connecting rod (102), a mounting block (103), a fixing plate (104), an elastic block (105), a cleaning plate (106), and a filter plate (107). The output end of the waterproof motor (101) is fixedly connected to the lower end of the connecting rod (102). The upper end of the connecting rod (102) is fixedly connected to the lower end of the mounting block (103). The inner wall of the mounting block (103) is fixedly connected to the surfaces of the two fixing plates (104). The inner wall of the fixing plate (104) is fixedly connected to the lower ends of the two elastic blocks (105). The upper end of the elastic block (105) is fixedly connected to the lower end of the cleaning plate (106). The upper surface of the cleaning plate (106) slides in contact with the surface of the filter plate (107).

3. The high-efficiency evaporator condensate recovery component as described in claim 2, characterized in that: The installation mechanism (2) includes a fixed rod (201), a clamping plate (202), a guide rod (203), a spring (204), and a limiting plate (205). The surface of the fixed rod (201) is fixedly connected to the inner wall of the clamping plate (202). The inner walls on both sides of the clamping plate (202) are slidably connected to the surface of the guide rod (203). Springs (204) are sleeved on both ends of the guide rod (203). The two ends of the two guide rods (203) are fixedly connected to the inner walls of the two limiting plates (205).

4. The high-efficiency evaporator condensate recovery component as described in claim 3, characterized in that: The waterproof motor (101) is provided with a support frame (3) at its lower end. The surface of the support frame (3) is fixedly connected to the inner wall of the connecting pipe (6). A fixing groove (4) is provided on the outer surface of the lower end of the connecting pipe (6).

5. The high-efficiency evaporator condensate recovery component as described in claim 2, characterized in that: The surface of the mounting block (103) is rotatably connected to the inner wall of the filter plate (107), the inner wall of the fixing plate (104) is slidably connected to the surface of the cleaning plate (106) through a sliding groove, and the surface of the filter plate (107) is fixedly connected to the upper side of the inner wall of the connecting pipe (6).

6. The high-efficiency evaporator condensate recovery component as described in claim 3, characterized in that: The surface of the fixing rod (201) is slidably connected to the inner wall of the limiting plate (205) through a sliding groove. The lower end of the limiting plate (205) is fixedly connected to the upper end of the water storage tank (8). The two ends of the spring (204) are fixedly connected to the surfaces of the limiting plate (205) and the clamping plate (202) respectively.

7. The high-efficiency evaporator condensate recovery component as described in claim 4, characterized in that: The lower end of the waterproof motor (101) is fixedly connected to the inner wall of the support frame (3), and the inner wall of the fixing groove (4) is in contact with the surface of the clamping plate (202).

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