High-wear-resistance medium-chromium ball production device

Abstract

The utility model belongs to the technical field of medium-chromium ball production, and particularly relates to a high-abrasion-resistance medium-chromium ball production device which comprises a lower shell, an upper shell is installed on the top of the lower shell, the upper shell and the lower shell jointly form a mixing shell, and a first rotating shaft and a second rotating shaft are rotationally connected into the mixing shell. The outer surfaces of the first rotating shaft and the second rotating shaft are provided with connecting rings, the outer surfaces of the connecting rings are provided with blades in an annular array, the outer surfaces of the blades are sleeved with rubber protective sleeves, one end of each rubber protective sleeve is provided with two sets of connecting sleeves, the two sets of connecting sleeves correspond to each other, and the two sets of connecting sleeves are located on the outer surfaces of the connecting rods; clamping grooves are formed in the outer sides of the two sets of connecting sleeves, and elastic rubber bands are arranged on the outer surfaces of the clamping grooves. According to the high-wear-resistance medium chromium ball production device, through the arrangement of the rubber sheath, impact force between the blades and materials can be buffered, rigid friction can be reduced, and therefore the wear degree of the blades can be reduced, the service life of the blades can be prolonged, and meanwhile replacement operation of the blades can be facilitated.

Description

Technical Field

[0001] This utility model relates to the field of medium chromium ball production technology, and in particular to a medium chromium ball production device with high wear resistance. Background Technology

[0002] Medium chromium balls are wear-resistant materials widely used in industrial production. Based on their chromium content, they can be divided into high chromium balls, medium chromium balls, and low chromium balls. The chromium content is generally in the range of 5%-10%, which is a critical range that connects the high and low chromium content. This content allows medium chromium balls to have a certain degree of hardness while also having good comprehensive performance.

[0003] In addition to chromium, medium-chromium balls also contain other elements such as carbon, silicon, manganese, and molybdenum. These elements work together to influence the performance of medium-chromium balls, giving them high wear resistance. Currently, there are many production devices for medium-chromium balls, including raw material processing devices, smelting devices, forming devices, sintering devices, etc. Among them, the forming device is further divided into a mixing device for the initial mixing and a ball pressing device for the later forming.

[0004] Currently, in the operation of mixing devices, solid raw materials such as chromium ore, scrap steel, and additives are generally placed inside the mixing device, and these raw materials are mixed by the rotation of the blades to lay the foundation for subsequent smelting, forming and other processes. However, since these solid materials are usually hard, the blades are in direct contact with these materials, and prolonged contact can easily lead to damage to the blades, thereby reducing their service life. Therefore, there is an urgent need for a medium chromium ball production device with high wear resistance to solve the above problems. Utility Model Content

[0005] In order to overcome the defects of the prior art mentioned above, the inventors conducted in-depth research and, after a great deal of creative work, completed this utility model.

[0006] Specifically, the technical problem to be solved by this utility model is to provide a medium chromium ball production device with high wear resistance, so as to solve the technical problem that the blades will have reduced service life when they come into direct contact with solid materials.

[0007] To solve the above-mentioned technical problems, the present invention provides the following technical solution:

[0008] A high-wear-resistant medium-chromium ball production device includes a lower housing, an upper housing mounted on top of the lower housing, and the lower and upper housings connected by hinges. The lower and upper housings together form a hybrid housing. A first rotating shaft and a second rotating shaft are rotatably connected inside the hybrid housing. The first rotating shaft is located on one side of the second rotating shaft and both are on the same horizontal plane. The outer surfaces of both the first and second rotating shafts have connecting rings. Multiple sets of connecting rings are provided and are arranged at equal intervals. A ring array of blades is mounted on the outer surface of the connecting rings. The blades are connected to both the first and second rotating shafts by connecting rods. A rubber sleeve is fitted on the outer surface of the blades. One end of the rubber sleeve has a connecting sleeve. Two sets of connecting sleeves are provided, both conical and corresponding to each other. The two sets of connecting sleeves are located on the outer surface of the connecting rods. A slot is provided on the outer side of each set of connecting sleeves, and an elastic band is provided on the outer surface of the slot.

[0009] As an improved technical solution, the outer surface of the rubber sheath is equipped with guide strips, and the guide strips are provided in multiple sets and are arranged at equal intervals.

[0010] As an improved technical solution, the outer surface of the connecting ring is provided with a connecting groove. The connecting groove is provided in multiple sets and arranged in a circular array. All sets of the connecting grooves are arc-shaped. The inner side of the connecting groove has arc-shaped retaining strips. The arc-shaped retaining strips are arranged in pairs and correspond to each other.

[0011] As an improved technical solution, the end of the connecting rod away from the blade has a connecting block adapted to the connecting groove. Both sides of the connecting block are provided with arc-shaped slots adapted to the arc-shaped locking strip. The arc-shaped locking strip is located in the arc-shaped slot and is slidably connected to it.

[0012] As an improved technical solution, the connecting rod and the connecting ring are connected by a bolt.

[0013] As an improved technical solution, a first pulley and a second pulley are provided on one side of the mixing shell, and one end of the first rotating shaft and the second rotating shaft extend outside the mixing shell and are fixedly connected to the first pulley and the second pulley, respectively.

[0014] As an improved technical solution, the first pulley and the second pulley are connected by a transmission belt, and a motor is fixedly connected to one side of the hybrid housing, with the output end of the motor fixedly connected to the first rotating shaft.

[0015] After adopting the above technical solution, the beneficial effects of this utility model are:

[0016] 1. This utility model, by setting a rubber sleeve, can buffer the impact force between the blade and the material, reduce rigid friction, thereby reducing the wear of the blade and extending the service life of the blade, while also facilitating its replacement.

[0017] 2. This utility model can replace damaged blades. During operation, there is no need for complicated maintenance operations. Simply remove the worn blades and replace them with new ones. This saves maintenance time and labor costs, improves equipment maintenance efficiency, and thus enhances the continuity and stability of production. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the overall structure of the high wear-resistant medium chromium ball production device of this utility model.

[0020] Figure 2 This is a schematic diagram of the unfolded structure of the upper and lower shells of the high wear-resistant medium chromium ball production device of this utility model.

[0021] Figure 3 This is an exploded view of the first rotating shaft and the first pulley of the high wear-resistant medium chromium ball production device of this utility model.

[0022] Figure 4 This is an exploded view of the connecting ring and rubber sheath of the high wear-resistant medium chromium ball production device of this utility model.

[0023] Figure 5 This is a schematic diagram of the exploded structure of the paddle and rubber sheath of the high wear-resistant medium chromium ball production device of this utility model.

[0024] Figure 6 This is a schematic diagram of the exploded structure of the rubber sleeve and elastic band of the high wear-resistant medium chromium ball production device of this utility model.

[0025] Figure 7 This utility model relates to a production device for high wear-resistant medium chromium balls. Figure 4 A magnified structural diagram of part A.

[0026] Figure 8 This utility model relates to a production device for high wear-resistant medium chromium balls. Figure 5 A magnified structural diagram of part B.

[0027] Explanation of reference numerals in the attached figures:

[0028] 1. Lower housing; 2. Upper housing; 3. First rotating shaft; 301. First pulley; 4. Second rotating shaft; 401. Second pulley; 5. Connecting ring; 501. Connecting groove; 502. Arc-shaped retaining strip; 6. Paddle blade; 7. Rubber sheath; 8. Connecting sleeve; 9. Recess; 10. Elastic band; 11. Guide strip; 12. Plug; 13. Transmission belt; 14. Motor; 15. Connecting rod; 1501. Connecting block; 1502. Arc-shaped retaining groove. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0031] Meanwhile, the meaning of "and / or" or "and / or" appearing throughout the text is that it includes three options. Taking "A and / or B" as an example, it includes option A, option B, or an option that satisfies both A and B.

[0032] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0033] like Figures 1 to 8As shown in the figure, this embodiment provides a high-wear-resistant medium-chromium ball production device. This high-wear-resistant medium-chromium ball production device includes a lower shell 1, an upper shell 2 installed on the top of the lower shell 1, the lower shell 1 and the upper shell 2 are connected by hinges, and the other side of the two are connected by connecting bolts, which can facilitate the opening of the upper shell 2 and the lower shell 1 to facilitate the replacement of the blades 6 or the rubber sleeves 7. The lower shell 1 and the upper shell 2 together form a mixing shell. The mixing shell is rotatably connected to a first rotating shaft 3 and a second rotating shaft 4. The first rotating shaft 3 is located on one side of the second rotating shaft 4, and the two are on the same horizontal plane. The outer surface of the first rotating shaft 3 and the second rotating shaft 4 both have connecting rings 5. There are multiple sets of connecting rings 5, and the multiple sets of connecting rings 5 ​​are arranged at equal intervals. The outer surface of the connecting rings 5 ​​is equipped with a ring array of blades 6. The blades 6 on the outer surface of the first rotating shaft 3 and the second rotating shaft 4 are staggered to improve the mixing range. The bottom of the lower shell 1 is equipped with a feeding plate connected by hinges (not shown in the figure), and the upper shell 2 is equipped with a feeding hopper.

[0034] The blade 6 is connected to the first shaft 3 and the second shaft 4 via a connecting rod 15. The outer surface of the blade 6 is fitted with a rubber sleeve 7. One end of the rubber sleeve 7 has a connecting sleeve 8. There are two sets of connecting sleeves 8, both of which are conical and correspond to each other. The two sets of connecting sleeves 8 are located on the outer surface of the connecting rod 15. The outer side of the two sets of connecting sleeves 8 is provided with a slot 9. The outer surface of the slot 9 is provided with an elastic band 10, which can easily clamp the connecting sleeve 8 to the connecting rod 15. This helps the rubber sleeve 7 to be firmly installed on the outer surface of the blade 6. The rubber sleeve 7 can buffer the impact force between the blade 6 and the raw material, reduce rigid friction, thereby reducing the wear of the blade 6 and extending the service life of the blade 6.

[0035] The outer surface of the rubber sheath 7 is equipped with guide strips 11. Multiple sets of guide strips 11 are arranged at equal intervals to facilitate the guiding of raw materials, avoid local accumulation or stagnation of materials, and thus improve the uniformity and efficiency of mixing.

[0036] The outer surface of the connecting ring 5 is provided with a connecting groove 501. There are multiple sets of connecting grooves 501 arranged in a circular array. All sets of connecting grooves 501 are arc-shaped. The inner side of the connecting groove 501 has an arc-shaped retaining strip 502. The arc-shaped retaining strips 502 are arranged in pairs and correspond to each other, which facilitates the initial positioning of the connecting rod 15 and the blade 6, making the installation of the blade 6 easier.

[0037] The end of the connecting rod 15 away from the blade 6 has a connecting block 1501 that is adapted to the connecting groove 501. Both sides of the connecting block 1501 are provided with arc-shaped slots 1502 that are adapted to the arc-shaped locking strip 502. The arc-shaped locking strip 502 is located in the arc-shaped slot 1502 and is slidably connected to it, which facilitates the locking operation of the blade 6 and makes it easier to install.

[0038] The connecting rod 15 is connected to the connecting ring 5 by a bolt 12, which is a type of bolt or screw. This facilitates the final fixing of the blade 6, allowing the blade 6 and the connecting ring 5 to be connected more securely.

[0039] A first pulley 301 and a second pulley 401 are provided on one side of the mixing shell. One end of the first rotating shaft 3 and the second rotating shaft 4 extends outside the mixing shell and is fixedly connected to the first pulley 301 and the second pulley 401 respectively.

[0040] The first pulley 301 and the second pulley 401 are connected by a transmission belt 13. A motor 14 is fixedly connected to one side of the mixing shell. The output end of the motor 14 is fixedly connected to the first rotating shaft 3, which can easily drive the first rotating shaft 3 and the second rotating shaft 4 to rotate, so as to facilitate the mixing of materials.

[0041] In use, the material is fed into the mixing shell through the feed hopper, and the motor 14 is started to drive the first rotating shaft 3 to rotate. Under the action of the first pulley 301, the transmission belt 13 and the second pulley 401, the second rotating shaft 4 is driven to rotate, causing multiple sets of blades 6 to rotate and mix the material. During this process, the rubber sleeve 7 will contact the material first. The rubber sleeve 7 can buffer the impact force between the blades 6 and the material, reduce rigid friction, thereby reducing the wear of the blades 6 and extending the service life of the blades 6. When the rubber sleeve 7 needs to be replaced, first remove the elastic band 10, and pull the two sets of conical connecting sleeves 8 to remove the rubber sleeve 7 from the blades 6. When installing, the operation is reversed. In this way, the rubber sleeve 7 can be replaced.

[0042] Meanwhile, when the blade 6 is damaged and needs to be replaced, the connecting ring 5 and the connecting rod 15 are locked by removing the plug 12, and the connecting rod 15 is rotated in the opposite direction so that the connecting block 1501 on one side slides in the connecting groove 501 until it slides to one side of the arc-shaped retaining strip 502, so that the blade 6 can be disassembled. This allows for the quick replacement of the blade 6, which facilitates the maintenance of the blade 6.

[0043] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. Furthermore, it should be understood that after reading the technical description of this utility model, those skilled in the art can make various alterations, modifications, and / or variations to this utility model, and all such equivalent forms also fall within the scope of protection defined by the appended claims.

Claims

1. A production apparatus for medium-chromium balls with high wear resistance, characterized in that: Includes a lower housing (1), and an upper housing (2) is installed on the top of the lower housing (1). The lower housing (1) and the upper housing (2) are connected by a hinge. The lower housing (1) and the upper housing (2) together form a hybrid housing. The hybrid housing is rotatably connected to a first rotating shaft (3) and a second rotating shaft (4). The first rotating shaft (3) is located on one side of the second rotating shaft (4), and the two are on the same horizontal plane. The outer surfaces of the first rotating shaft (3) and the second rotating shaft (4) are both equipped with connecting rings (5). Multiple sets of connecting rings (5) are provided, and the multiple sets of connecting rings (5) are arranged at equal intervals. The outer surface of the connecting rings (5) is equipped with a ring array of blades (6). The blade (6) is connected to the first rotating shaft (3) and the second rotating shaft (4) via a connecting rod (15). The outer surface of the blade (6) is fitted with a rubber sleeve (7). One end of the rubber sleeve (7) has a connecting sleeve (8). There are two sets of connecting sleeves (8), both of which are conical and correspond to each other. The two sets of connecting sleeves (8) are located on the outer surface of the connecting rod (15). The outer side of the two sets of connecting sleeves (8) is provided with a slot (9). The outer surface of the slot (9) is provided with an elastic band (10).

2. The apparatus for producing high-wear-resistant medium-chromium balls according to claim 1, characterized in that: The outer surface of the rubber sheath (7) is equipped with guide strips (11), and the guide strips (11) are provided in multiple sets and are arranged at equal intervals.

3. The apparatus for producing high-wear-resistant medium-chromium balls according to claim 2, characterized in that: The outer surface of the connecting ring (5) is provided with a connecting groove (501). The connecting groove (501) is provided in multiple sets and arranged in a circular array. All sets of the connecting groove (501) are arc-shaped. The inner side of the connecting groove (501) has an arc-shaped retaining strip (502). The arc-shaped retaining strips (502) are arranged in pairs and correspond to each other.

4. The apparatus for producing high-wear-resistant medium-chromium balls according to claim 3, characterized in that: The connecting rod (15) has a connecting block (1501) at the end away from the blade (6) that is adapted to the connecting groove (501). Both sides of the connecting block (1501) are provided with arc-shaped slots (1502) adapted to the arc-shaped clips (502). The arc-shaped clips (502) are located in the arc-shaped slots (1502) and are slidably connected to them.

5. The apparatus for producing high-wear-resistant medium-chromium balls according to claim 4, characterized in that: The connecting rod (15) is connected to the connecting ring (5) by a bolt (12).

6. The apparatus for producing high-wear-resistant medium-chromium balls according to claim 1, characterized in that: The mixing shell is provided with a first pulley (301) and a second pulley (401) on one side. One end of the first rotating shaft (3) and the second rotating shaft (4) extends to the outside of the mixing shell and is fixedly connected to the first pulley (301) and the second pulley (401) respectively.

7. The apparatus for producing high-wear-resistant medium-chromium balls according to claim 6, characterized in that: The first pulley (301) and the second pulley (401) are connected by a transmission belt (13). A motor (14) is fixedly connected to one side of the hybrid housing. The output end of the motor (14) is fixedly connected to the first rotating shaft (3).

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