Pulping device of iron casting equipment

By improving the structure of the slurry preparation device in cast iron equipment and combining crushing, screening and stirring functions, the problems of uneven raw material mixing and difficult cleaning and maintenance in traditional equipment have been solved, thereby improving the quality and production efficiency of cast iron products.

CN224167402UActive Publication Date: 2026-04-28CANGZHOU CHINA RAILWAY EQUIP MFG MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CANGZHOU CHINA RAILWAY EQUIP MFG MATERIALS CO LTD
Filing Date
2025-03-29
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Traditional cast iron slurry making equipment suffers from problems such as a single stirring method, uneven mixing of raw materials, poor adaptability, and difficulty in cleaning and maintenance, which affect the quality of cast iron products and production efficiency.

Method used

The multifunctional cast iron slurry preparation device includes components such as a cast iron slurry kettle, crushing box, screening and feeding box, stirring rod and impact block. Through the cooperation of transmission gears and bevel gears, it realizes the crushing, screening and mixing of raw materials, ensuring uniform mixing, and prevents the screening plate from clogging by flexible rubber impact block.

Benefits of technology

This process ensures thorough mixing and uniform dispersion of raw materials, improves pulping efficiency, reduces cleaning and maintenance difficulties, and enhances the quality stability and production efficiency of cast iron products.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224167402U_ABST
    Figure CN224167402U_ABST
Patent Text Reader

Abstract

The utility model discloses a slurrying device of cast iron equipment, which belongs to the technical field of slurrying of cast iron equipment and comprises a cast iron slurrying kettle, the bottom of the cast iron slurrying kettle is fixedly provided with a first blanking pipeline, and the top of the cast iron slurrying kettle is fixedly provided with a feeding pipeline and a slurrying raw material screening blanking box; a screening plate is fixedly mounted on the inner side of the pulping raw material screening and discharging box, all raw materials are added to the inner side of a feeding pipeline, a control motor drives a driving shaft and a conveying auger to rotate, the conveying auger can continuously lift and convey the raw materials and discharge the raw materials through a second discharging pipeline, and the discharged raw materials can fall to the inner side of a crushing box. The driving shaft can drive the second rotating shaft to rotate through the belt wheel and the synchronous belt, the second rotating shaft rotates through the first bevel gear and the first rotating shaft, the first rotating shaft can drive the movable shaft to rotate through the transmission gear, and raw materials can be crushed through the crushing rollers above the first rotating shaft and the movable shaft.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of slurry making technology for cast iron equipment, and specifically to a slurry making device for cast iron equipment. Background Technology

[0002] In cast iron production, the slurry preparation process has a significant impact on the quality of the final product. Traditional cast iron slurry preparation equipment has many drawbacks. On the one hand, the stirring method is simplistic, often using simple blade agitators, which makes it difficult to fully mix the raw materials, resulting in uneven slurry composition and affecting the performance stability of the cast iron. For example, if the spheroidizing agent, inoculant, and molten iron are not mixed sufficiently, it can cause inconsistencies in the internal structure of the casting, leading to localized defects.

[0003] Traditional pulping equipment has poor adaptability to raw materials, making it difficult to effectively process different types and particle sizes, resulting in low pulping efficiency. Furthermore, cleaning and maintenance of the equipment are difficult, with residual pulp easily accumulating inside, breeding impurities, and further affecting pulp quality. The cleaning process also consumes significant manpower and time, increasing production costs. Therefore, this device provides a pulping unit for cast iron equipment. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of the existing technology by providing a slurry preparation device for cast iron equipment, thereby solving the aforementioned technical problems.

[0005] The present invention adopts the following technical solution: a cast iron equipment slurry making device, including a cast iron slurry making kettle, wherein a first feeding pipe is fixedly installed at the bottom of the cast iron slurry making kettle, and a feeding pipe and a slurry raw material screening and feeding box are fixedly installed at the top of the cast iron slurry making kettle;

[0006] A screening plate is fixedly installed on the inner side of the pulping raw material screening and feeding box, and a crushing box is fixedly installed on the top of the pulping raw material screening and feeding box. A first rotating shaft is rotatably installed on the inner side of the crushing box.

[0007] A movable shaft is rotatably mounted on the inner side of the crushing box. A transmission gear is fixedly mounted on the outer side of the first rotating shaft and the movable shaft. Two adjacent transmission gears mesh with each other. A crushing roller is fixedly mounted on the outer side of the first rotating shaft and the movable shaft.

[0008] As a further improvement to the above solution, a sealed conveying cylinder is fixedly installed at the top of the feed pipe, a fixed frame is fixedly installed at the top of the sealed conveying cylinder, a motor is fixedly installed at the top of the fixed frame, a drive shaft is fixedly installed at the output end of the motor, and multiple stirring rods and a conveying auger are fixedly installed on the outside of the drive shaft. The stirring rods are located inside the cast iron slurry kettle, and the conveying auger is located inside the sealed conveying cylinder.

[0009] As a further improvement to the above solution, a second discharge pipe is fixedly installed on the inner side of the sealed conveying cylinder, and an inclined conveying pipe is fixedly installed on one side of the pulping raw material screening and feeding box. The output end of the inclined conveying pipe is fixedly installed on one side of the feeding pipe, and the second discharge pipe and the inclined conveying pipe are inclined.

[0010] As a further improvement to the above solution, a mounting frame is fixedly installed on the rear side of the pulping raw material screening and feeding box, a second rotating shaft is rotatably installed on the inner side of the mounting frame, and a pulley is fixedly installed on the outer side of the second rotating shaft and the drive shaft, and a synchronous belt is tensioned on the outer side of the pulley.

[0011] As a further improvement to the above scheme, a first bevel gear is fixedly installed on the outer side of the first rotating shaft and the second rotating shaft, and two adjacent first bevel gears mesh with each other.

[0012] As a further improvement to the above solution, an auxiliary shaft is rotatably installed on the inner side of the crushing box, and multiple impact blocks are fixedly installed on the outer side of the auxiliary shaft. The impact blocks are made of flexible rubber and abut against the screening plate. Second bevel gears are fixedly installed on the outer sides of both the auxiliary shaft and the second rotating shaft, and two adjacent second bevel gears mesh with each other.

[0013] The above-mentioned technical solutions adopted in the embodiments of this utility model can achieve the following beneficial effects:

[0014] 1. Add all the raw materials to the inside of the feed pipe, control the motor to drive the drive shaft and the conveying auger to rotate. The conveying auger can continuously lift and transport the raw materials and discharge them through the second discharge pipe. After discharge, the materials can fall into the inside of the crushing box. The drive shaft can drive the second rotating shaft to rotate through the pulley and the synchronous belt. The second rotating shaft rotates through the first bevel gear and the first rotating shaft can drive the movable shaft to rotate through the transmission gear, so that the crushing roller above the first rotating shaft and the movable shaft can crush the raw materials.

[0015] 2. The crushed raw materials can be screened through the screening plate. The second rotating shaft can drive the auxiliary shaft and multiple impact blocks to rotate through the second bevel gear. The impact blocks can impact and vibrate the screening plate, so that the screening plate will not be blocked after vibration. The raw materials that are not fully crushed can enter the inner side of the feed pipe through the inclined conveying pipe for further crushing. The screened material can fall into the inner side of the pulping raw material screening and feeding box. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a partial three-dimensional structural diagram of the pulping raw material screening and feeding box and the crushing box in this utility model.

[0019] Figure 3 This is a partial three-dimensional structural diagram of the first rotating shaft and the movable shaft in this utility model;

[0020] Figure 4 This is a partial structural diagram of the auxiliary shaft and striking block in this utility model.

[0021] Figure Labels

[0022] 1. Cast iron pulping kettle; 2. First feeding pipe; 3. Feeding pipe; 4. Pulping raw material screening and feeding box; 5. Screening plate; 6. Crushing box; 7. First rotating shaft; 8. Movable shaft; 9. Crushing roller; 10. Transmission gear; 11. Sealed conveying cylinder; 12. Fixed frame; 13. Motor; 14. Drive shaft; 15. Stirring rod; 16. Conveying auger; 17. Second feeding pipe; 18. Mounting frame; 19. Second rotating shaft; 20. Pulley; 21. Synchronous belt; 22. First bevel gear; 23. Auxiliary shaft; 24. Impact block; 25. Second bevel gear; 26. Inclined conveying pipe. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] The technical solutions provided by the various embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0025] This utility model embodiment provides a slurry making device for cast iron equipment, including a cast iron slurry making kettle 1, a first feeding pipe 2 fixedly installed at the bottom of the cast iron slurry making kettle 1, and a feeding pipe 3 and a slurry raw material screening and feeding box 4 fixedly installed at the top of the cast iron slurry making kettle 1.

[0026] A screening plate 5 is fixedly installed on the inner side of the pulping raw material screening and feeding box 4, and a crushing box 6 is fixedly installed on the top of the pulping raw material screening and feeding box 4. A first rotating shaft 7 is rotatably installed on the inner side of the crushing box 6.

[0027] A movable shaft 8 is rotatably mounted on the inner side of the crushing box 6. A transmission gear 10 is fixedly mounted on the outer side of the first rotating shaft 7 and the movable shaft 8. Two adjacent transmission gears 10 mesh with each other. A crushing roller 9 is fixedly mounted on the outer side of the first rotating shaft 7 and the movable shaft 8.

[0028] Furthermore, the drive shaft 14 can drive the second rotating shaft 19 to rotate via the pulley 20 and the timing belt 21. The second rotating shaft 19 rotates the first rotating shaft 7 via the first bevel gear 22. The first rotating shaft 7 can drive the movable shaft 8 to rotate via the transmission gear 10, so that the crushing roller 9 above the first rotating shaft 7 and the movable shaft 8 can crush the raw materials.

[0029] In this embodiment, a sealed conveying cylinder 11 is fixedly installed on the top of the feed pipe 3, a fixed frame 12 is fixedly installed on the top of the sealed conveying cylinder 11, a motor 13 is fixedly installed on the top of the fixed frame 12, a drive shaft 14 is fixedly installed at the output end of the motor 13, and multiple stirring rods 15 and a conveying auger 16 are fixedly installed on the outside of the drive shaft 14. The stirring rods 15 are located inside the cast iron slurry kettle 1, and the conveying auger 16 is located inside the sealed conveying cylinder 11.

[0030] Furthermore, all the raw materials are added to the inside of the feed pipe 3, and the control motor 13 drives the drive shaft 14 and the conveying auger 16 to rotate. The conveying auger 16 can continuously lift and convey the raw materials and discharge them through the second discharge pipe 17. After discharge, the materials can fall to the inside of the crushing box 6.

[0031] In this embodiment, a second discharge pipe 17 is fixedly installed on the inner side of the sealed feeding cylinder 11, and an inclined conveying pipe 26 is fixedly installed on one side of the pulping raw material screening and feeding box 4. The output end of the inclined conveying pipe 26 is fixedly installed on one side of the feeding pipe 3. The second discharge pipe 17 and the inclined conveying pipe 26 are inclined.

[0032] Furthermore, insufficiently crushed raw materials can be fed into the inside of the feed pipe 3 through the inclined conveying pipe 26 for further crushing.

[0033] In this embodiment, a mounting frame 18 is fixedly installed on the rear side of the pulping raw material screening and feeding box 4. A second rotating shaft 19 is rotatably installed on the inner side of the mounting frame 18. A pulley 20 is fixedly installed on the outer side of the second rotating shaft 19 and the drive shaft 14. A synchronous belt 21 is tensioned on the outer side of the pulley 20.

[0034] Furthermore, the screened material can fall into the inner side of the pulping raw material screening and feeding box 4. After the drive shaft 14 rotates, it can drive multiple stirring rods 15 to rotate. The rotation of the stirring rods 15 can improve the pulping efficiency.

[0035] In this embodiment, a first bevel gear 22 is fixedly installed on the outer side of the first rotating shaft 7 and the second rotating shaft 19, and two adjacent first bevel gears 22 mesh with each other.

[0036] Furthermore, the first bevel gear 22, after causing the second rotating shaft 19 to rotate, can drive the first rotating shaft 7 to rotate.

[0037] In this embodiment, an auxiliary shaft 23 is rotatably installed on the inner side of the crushing box 6, and a plurality of striking blocks 24 are fixedly installed on the outer side of the auxiliary shaft 23. The striking blocks 24 are made of flexible rubber and abut against the screening plate 5. A second bevel gear 25 is fixedly installed on the outer side of both the auxiliary shaft 23 and the second rotating shaft 19, and two adjacent second bevel gears 25 mesh with each other.

[0038] Furthermore, the crushed raw materials can be screened through the screening plate 5. The second rotating shaft 19 can drive the auxiliary shaft 23 and multiple striking blocks 24 to rotate through the second bevel gear 25. The striking blocks 24 can strike and vibrate the screening plate 5, so that the screening plate 5 will not be blocked after vibration.

[0039] The specific operation is as follows: all raw materials are added to the inside of the feed pipe 3. The control motor 13 drives the drive shaft 14 and the conveying auger 16 to rotate. The conveying auger 16 can continuously lift and convey the raw materials and discharge them through the second discharge pipe 17. After discharge, the materials can fall into the inside of the crushing box 6. The drive shaft 14 can drive the second rotating shaft 19 to rotate through the pulley 20 and the synchronous belt 21. The second rotating shaft 19 rotates the first rotating shaft 7 through the first bevel gear 22. The first rotating shaft 7 can drive the movable shaft 8 to rotate through the transmission gear 10, which allows the crushing roller 9 above the first rotating shaft 7 and the movable shaft 8 to rotate. The raw materials are crushed and then screened through the screening plate 5. The second rotating shaft 19 can drive the auxiliary shaft 23 and multiple impact blocks 24 to rotate through the second bevel gear 25. The impact blocks 24 can impact and vibrate the screening plate 5, so that the screening plate 5 will not be blocked after vibration. The raw materials that are not fully crushed can enter the inner side of the feed pipe 3 through the inclined conveying pipe 26 for further crushing. The screened material can fall into the inner side of the pulping raw material screening and feeding box 4. After the drive shaft 14 rotates, it can drive multiple stirring rods 15 to rotate. After the stirring rods 15 rotate, the pulping efficiency can be improved.

[0040] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A slurry preparation device for cast iron equipment, characterized in that: include; A cast iron pulping kettle (1) is provided with a first feeding pipe (2) fixedly installed at the bottom of the cast iron pulping kettle (1) and a feeding pipe (3) and a pulping raw material screening and feeding box (4) fixedly installed at the top of the cast iron pulping kettle (1). A screening plate (5) is fixedly installed on the inner side of the pulping raw material screening and feeding box (4), and a crushing box (6) is fixedly installed on the top of the pulping raw material screening and feeding box (4). A first rotating shaft (7) is rotatably installed on the inner side of the crushing box (6). A movable shaft (8) is rotatably installed on the inner side of the crushing box (6). A transmission gear (10) is fixedly installed on the outer side of the first rotating shaft (7) and the movable shaft (8). Two adjacent transmission gears (10) mesh with each other. A crushing roller (9) is fixedly installed on the outer side of the first rotating shaft (7) and the movable shaft (8).

2. The slurry preparation device for cast iron equipment as described in claim 1, characterized in that: A sealed conveying cylinder (11) is fixedly installed on the top of the feed pipe (3). A fixed frame (12) is fixedly installed on the top of the sealed conveying cylinder (11). A motor (13) is fixedly installed on the top of the fixed frame (12). A drive shaft (14) is fixedly installed at the output end of the motor (13). Multiple stirring rods (15) and a conveying auger (16) are fixedly installed on the outside of the drive shaft (14). The stirring rods (15) are located inside the cast iron slurry kettle (1), and the conveying auger (16) is located inside the sealed conveying cylinder (11).

3. The slurry preparation device for cast iron equipment as described in claim 2, characterized in that: The inner side of the sealed feeding cylinder (11) is fixedly installed with a second feeding pipe (17), and the side of the pulping raw material screening feeding box (4) is fixedly installed with an inclined conveying pipe (26). The output end of the inclined conveying pipe (26) is fixedly installed on the side of the feeding pipe (3). The second feeding pipe (17) and the inclined conveying pipe (26) are inclined.

4. The slurry preparation device for cast iron equipment as described in claim 1, characterized in that: A mounting frame (18) is fixedly installed on the rear side of the pulping raw material screening and feeding box (4). A second rotating shaft (19) is rotatably installed on the inner side of the mounting frame (18). A pulley (20) is fixedly installed on the outer side of the second rotating shaft (19) and the drive shaft (14). A synchronous belt (21) is tensioned on the outer side of the pulley (20).

5. The slurry preparation device for cast iron equipment as described in claim 1, characterized in that: A first bevel gear (22) is fixedly installed on the outer side of the first rotating shaft (7) and the second rotating shaft (19), and two adjacent first bevel gears (22) mesh with each other.

6. The slurry preparation device for cast iron equipment as described in claim 1, characterized in that: An auxiliary shaft (23) is rotatably mounted on the inner side of the crushing box (6). Multiple striking blocks (24) are fixedly mounted on the outer side of the auxiliary shaft (23). The striking blocks (24) are made of flexible rubber. The striking blocks (24) abut against the screening plate (5). Second bevel gears (25) are fixedly mounted on the outer side of both the auxiliary shaft (23) and the second rotating shaft (19). Two adjacent second bevel gears (25) mesh with each other.