Multi-stage sorting machine for phosphorus separation of concentrated magnetic tailings
By designing a multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings, and adopting a crushing wheel and collection box structure, the problem of tailings accumulation was solved, achieving efficient crushing and separation, improving separation accuracy and economy, and reducing energy consumption and equipment costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDE XINYUAN MINING CO LTD
- Filing Date
- 2025-02-17
- Publication Date
- 2026-04-28
AI Technical Summary
In existing technologies, concentrated magnetic tailings tend to accumulate before crushing, resulting in uneven crushing effects, affecting subsequent sorting effects, increasing equipment wear, and reducing processing efficiency.
A multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings was designed. It adopts two crushing wheels and a diversion plate. The crushing wheels crush the tailings uniformly, and the collection box design with positioning holes, limit blocks and springs ensures that the tailings do not scatter during the classification process, thus optimizing the crushing process and spatial layout.
It improves crushing efficiency and sorting accuracy, reduces the loss of useful minerals, lowers energy consumption and equipment costs, extends equipment life, increases recovery rate and economic benefits, and optimizes space utilization and operating costs.
Smart Images
Figure CN224167575U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mineral processing technology, and more specifically, to a multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings. Background Technology
[0002] The multi-stage separator for phosphorus extraction from concentrated magnetic tailings is specifically designed for this purpose. Utilizing physical principles such as magnetism and gravity, it employs multiple separation units (e.g., crushers, magnetic separators, classifiers) to continuously and stably classify and separate the tailings, gradually enriching them with phosphorus and producing high-grade phosphate rock. This equipment is highly efficient, energy-saving, environmentally friendly, and adaptable, capable of processing tailings of different particle sizes and properties. It is widely used in the field of phosphate resource recovery and utilization, providing key raw material support for phosphate fertilizer production and effectively promoting the sustainable utilization of phosphorus resources. In existing technologies, before processing concentrated magnetic tailings, the separator typically requires crushing. To improve crushing efficiency, operators often directly pour the tailings into the crusher. However, this often leads to material accumulation inside the crusher. This accumulation not only results in uneven crushing, affecting subsequent tailings separation, but also increases equipment wear and reduces overall processing efficiency. Utility Model Content
[0003] In order to overcome the shortcomings of the existing technology, this utility model provides a multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings, which has the advantage of facilitating the classification of concentrated magnetic tailings.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings, comprising a support platform, a grading box fixedly installed on the top of the support platform, a crushing box fixedly installed on the top of the grading box, a rotating shaft movably installed inside the crushing box, with both ends of the rotating shaft penetrating the interior of the crushing box, a driven wheel fixedly installed at one end of the rotating shaft, and a motor fixedly installed on the left side of the crushing box, with one end of the motor fixedly connected to the other end of the diverter plate;
[0005] The crushing box is internally mounted with a rotating shaft two, with both ends of the rotating shaft two extending through the interior of the crushing box. A drive wheel is fixedly mounted at one end of the rotating shaft two, and a transmission belt one is connected between the drive wheel and the driven wheel one. A driven wheel three is fixedly mounted at the other end of the rotating shaft two. A feed inlet is fixedly mounted at the top of the crushing box. The rotating shaft three is internally mounted with a rotating shaft three, with both ends of the rotating shaft three extending through the interior of the feed inlet. A driven wheel two is fixedly mounted at one end of the rotating shaft three, and a transmission belt two is connected between the driven wheel two and the driven wheel three.
[0006] As a preferred embodiment of this utility model, a fixed base is fixedly installed at the bottom of the grading box, a sliding groove is provided inside the fixed base, a collection box is movably installed inside the sliding groove, a box body is fixedly installed on the outside of the fixed base, a positioning hole is provided inside the collection box, a limit block is movably installed inside the positioning hole, a pull rod is fixedly installed at one end of the limit block, and one end of the pull rod passes through the inside of the box body, a spring is fixedly installed between the limit block and the box body, a push rod is fixedly installed on the front of the collection box, crushing wheels are fixedly installed on the outer surfaces of the second rotating shaft and the first rotating shaft, and a vibration component is provided inside the grading box.
[0007] In a preferred embodiment of this invention, the vibration assembly is disposed inside the grading box, and the vibration assembly includes a screen that is movably installed inside the grading box, with a vibration motor fixedly installed at the bottom of the screen.
[0008] As a preferred embodiment of this utility model, a support plate is fixedly installed at the bottom of the support platform, and a connecting plate is fixedly installed between the two support plates.
[0009] As a preferred embodiment of this utility model, the support platform has a fixing groove inside, a fixing block is movably installed inside the fixing groove, and a toolbox is fixedly installed on the left side of the fixing block.
[0010] As a preferred embodiment of this utility model, a reinforcing rib is fixedly installed at the angle between the support plate and the connecting plate, and the reinforcing rib is triangular in shape.
[0011] As a preferred embodiment of this utility model, a support base is fixedly installed on the left side of the crushing box, and the interior of the support base has a U-shaped form.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. Compared with traditional separators, this utility model uses two crushing wheels to crush concentrated magnetic tailings. By crushing the concentrated magnetic tailings, the tailings particle size is significantly reduced and becomes more uniform, which helps improve the grading efficiency of subsequent sorting processes. At the same time, the use of a diversion plate slowly and evenly introduces the tailings between the two crushing devices, ensuring the continuity and stability of the crushing process and improving crushing efficiency. This particle size uniformity not only improves the sorting accuracy and yields high-quality phosphate rock products, but also reduces the loss of useful minerals, increases the recovery rate, and brings greater economic benefits to enterprises. In addition, the optimized crushing process reduces energy consumption, extends equipment life, and reduces maintenance and replacement costs, demonstrating the energy-saving and economical nature of this equipment.
[0014] 2. Compared with traditional sorting machines, this utility model, through the cooperation of positioning holes, limiting blocks, and springs, facilitates the installation of the collection box at the bottom of the fixed base. This ensures that the tailings fall directly into the collection box during the grading process, effectively preventing the scattering and loss of tailings, improving collection efficiency, and facilitating the unified treatment, transportation, storage, or reuse of tailings. Secondly, the collection box is located at the bottom of the grading box, which helps the continuous sorting process to proceed smoothly, while reducing the interference of external factors on the sorting process, improving the accuracy and stability of sorting. Finally, this design optimizes the space layout, reduces the floor space, lowers equipment and operating costs, and facilitates maintenance and cleaning, further reducing maintenance costs, making the entire sorting system more compact, efficient, and economical. Attached Figure Description
[0015] Figure 1 This is a three-dimensional view of the front of this utility model.
[0016] Figure 2 This is a three-dimensional view of the rear appearance structure of the present utility model;
[0017] Figure 3 This is a partial cross-sectional structural diagram of the collection box of this utility model;
[0018] Figure 4 This utility model Figure 3 A magnified structural diagram of section A;
[0019] Figure 5 This is a schematic diagram of the exploded structure of the collection box of this utility model;
[0020] Figure 6 This is a schematic diagram of the cross-sectional structure of the crushing box of this utility model;
[0021] Figure 7 This is a schematic diagram of the crusher wheel structure of this utility model;
[0022] Figure 8 This is a schematic diagram of the feed inlet structure of this utility model.
[0023] In the diagram: 1. Support platform; 2. Grading box; 3. Crushing box; 4. Feed inlet; 5. Positioning hole; 6. Drive wheel; 7. Driven wheel one; 8. Conveyor belt one; 9. Motor; 10. Support base; 11. Slide groove; 12. Fixed base; 13. Collection box; 14. Box body; 15. Support plate; 16. Reinforcing rib; 17. Connecting plate; 18. Toolbox; 19. Fixing block; 20. Fixing groove; 21. Driven wheel two; 22. Conveyor belt two; 23. Driven wheel three; 24. Push rod; 25. Limiting block; 26. Pull rod; 27. Spring; 28. Crushing wheel; 29. Screen; 30. Vibrating motor; 31. Diverter plate; 32. Rotating shaft one; 33. Rotating shaft two; 34. Rotating shaft three. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] like Figures 1 to 8 As shown, this utility model provides a multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings, including a support platform 1, a grading box 2 fixedly installed on the top of the support platform 1, a crushing box 3 fixedly installed on the top of the grading box 2, a rotating shaft 32 movably installed inside the crushing box 3, and both ends of the rotating shaft 32 passing through the interior of the crushing box 3, a driven wheel 7 fixedly installed at one end of the rotating shaft 32, and a motor 9 fixedly installed on the left side of the crushing box 3, and one end of the motor 9 fixedly connected to the other end of the diverter plate 31;
[0026] The crushing box 3 is movably mounted with a rotating shaft 2 33, and both ends of the rotating shaft 2 33 pass through the interior of the crushing box 3. A drive wheel 6 is fixedly mounted on one end of the rotating shaft 2 33. A transmission belt 8 is connected between the drive wheel 6 and the driven wheel 1 7. A driven wheel 3 23 is fixedly mounted on the other end of the rotating shaft 2 33. A feed inlet 4 is fixedly mounted on the top of the crushing box 3. A rotating shaft 3 34 is movably mounted inside the feed inlet 4, and both ends of the rotating shaft 3 34 pass through the interior of the feed inlet 4. A driven wheel 2 21 is fixedly mounted on one end of the rotating shaft 3 34. A transmission belt 2 22 is connected between the driven wheel 2 21 and the driven wheel 3 23.
[0027] Before classifying the concentrated magnetic tailings, the workers need to crush them. First, the concentrated magnetic tailings are poured into the feed inlet 4, and then the motor 9 is turned on. This drives the rotating shaft 23 and the crushing wheel 28 to rotate synchronously. The crushing wheel 28 drives the drive wheel 6 to rotate, and the drive wheel 6 drives the conveyor belt 1 8 and the driven wheel 1 7 to rotate synchronously. The driven wheel 1 7 drives the rotating shaft 1 32 and the rotating shaft 2 33 inside the crushing box 3. The teeth of the two crushing wheels 28 mesh to facilitate timely crushing of the concentrated magnetic tailings. The rotating shaft 1 32 drives the driven wheel 3 23 to rotate, and the driven wheel 3 23 drives the conveyor belt 2 22 and the driven wheel 2 21 to rotate synchronously. The driven wheel 2 21 drives the rotating shaft 3 34 to rotate inside the feed inlet 4. The rotating shaft 3 34 drives the diversion plate 31 to rotate, and the diversion plate 31 diverts the concentrated magnetic tailings, thus completing the crushing of the concentrated magnetic tailings.
[0028] Before classifying the concentrated magnetic tailings, they need to be crushed. First, the concentrated magnetic tailings are poured into the feed inlet 4. Then, the motor 9 is turned on, driving the rotating shaft 23 and the crushing wheel 28 to rotate synchronously. The crushing wheel 28 drives the drive wheel 6 to rotate, which in turn drives the conveyor belt 1 and the driven wheel 7 to rotate synchronously. The driven wheel 7 then drives the rotating shaft 1 32 and the rotating shaft 2 33 inside the crushing box 3. Through the meshing of the teeth between the two crushing wheels 28, the rotating shaft 1 32 drives the driven wheel 3 23 to rotate. The driven wheel 3 23 then drives the conveyor belt 2 22 and the driven wheel 2 21 to rotate synchronously. The driven wheel 2 21 then drives the rotating shaft 3 34 to rotate inside the feed inlet 4. Finally, the rotating shaft 3 34 drives the... The flow plate 31 rotates, diverting the concentrated magnetic tailings through the diversion plate 31. Compared with traditional separators, this separator uses two crushing wheels 28 to crush the concentrated magnetic tailings. By crushing the concentrated magnetic tailings, the tailings particle size is significantly reduced and becomes more uniform, which helps improve the classification efficiency of subsequent separation processes. At the same time, the use of the diversion plate 31 slowly and evenly introduces the tailings between the two crushing devices, ensuring the continuity and stability of the crushing process and improving crushing efficiency. This particle size uniformity not only improves the separation accuracy and yields high-quality phosphate rock products, but also reduces the loss of useful minerals, increases the recovery rate, and brings greater economic benefits to enterprises. In addition, the optimized crushing process reduces energy consumption, extends equipment life, and reduces maintenance and replacement costs, demonstrating the energy-saving and economical nature of the equipment.
[0029] The bottom of the grading box 2 is fixedly installed with a fixed base 12. The fixed base 12 has a sliding groove 11 inside. The collection box 13 is movably installed inside the sliding groove 11. The box body 14 is fixedly installed on the outside of the fixed base 12. The collection box 13 has a positioning hole 5 inside. The positioning hole 5 has a limit block 25 movably installed inside. One end of the limit block 25 is fixedly installed with a pull rod 26, and one end of the pull rod 26 passes through the inside of the box body 14. A spring 27 is fixedly installed between the limit block 25 and the box body 14. A push rod 24 is fixedly installed on the front of the collection box 13. Crushing wheels 28 are fixedly installed on the outer surfaces of the second rotating shaft 33 and the first rotating shaft 32. The grading box 2 is equipped with a vibration component inside.
[0030] Before crushing the concentrated magnetic tailings, the workers need to install the collection box 13 at the bottom of the fixed base 12 to collect the concentrated magnetic tailings after grading. By holding the pull rod 26, the limit block 25 is moved inside the fixed base 12. The limit block 25 compresses the spring 27, causing the limit block 25 to pass through the inside of the fixed base 12 and enter the inside of the box 14. Now, by holding the push rod 24, the collection box 13 is pushed into the inside of the slide 11. When the collection box 13 is completely inside the slide 11, the pull rod 26 is released, and the spring 27 compresses the limit block 25, causing the limit block 25 to quickly enter the inside of the positioning hole 5. The limit block 25 limits and fixes the collection box 13. Then, the vibration component is turned on to grade the concentrated magnetic tailings, thus completing the installation of the collection box 13.
[0031] Before crushing the concentrated magnetic tailings, the collection box 13 needs to be installed at the bottom of the fixed base 12 to collect the concentrated magnetic tailings after grading. By holding the pull rod 26, the limit block 25 is moved inside the fixed base 12. The limit block 25 compresses the spring 27, causing the limit block 25 to pass through the inside of the fixed base 12 and enter the inside of the box 14. Now, by holding the push rod 24, the collection box 13 is pushed into the chute 11. The pull rod 26 is released, and the spring 27 compresses the limit block 25, causing the limit block 25 to quickly enter the inside of the positioning hole 5. The limit block 25 limits and fixes the collection box 13. Compared with traditional separators, this separator uses the positioning hole... 5. The cooperation between the limiting block 25 and the spring 27 facilitates the installation of the collection box 13 at the bottom of the fixed base 12, ensuring that the tailings can fall directly into the collection box 13 during the grading process, effectively preventing the scattering and loss of tailings, improving collection efficiency, and facilitating the unified treatment, transportation, storage, or reuse of tailings. Secondly, the collection box 13 is located at the bottom of the grading box, which helps the continuous sorting process to proceed smoothly, while reducing the interference of external factors on the sorting process, improving the accuracy and stability of sorting. Finally, this design optimizes the space layout, reduces the floor space, lowers equipment and operating costs, and facilitates maintenance and cleaning, further reducing maintenance costs, making the entire sorting system more compact, efficient, and economical.
[0032] The vibration assembly is located inside the grading box 2. The vibration assembly includes a screen 29 that is movably installed inside the grading box 2. A vibration motor 30 is fixedly installed at the bottom of the screen 29.
[0033] After the crushing of concentrated magnetic tailings for phosphorus beneficiation is completed, the tailings enter the classifying box 2 through the crushing box 3. Now, the staff turns on the vibration motor 30. The vibration motor 30 vibrates the screen 29, which filters the concentrated magnetic tailings for phosphorus beneficiation. The size of the openings inside the screen 29 decreases from large to small as they fall through the screen 29, thus classifying the concentrated magnetic tailings for phosphorus beneficiation. The smallest concentrated magnetic tailings for phosphorus beneficiation slowly flow into the collection box 13 through the fixed base 12, thereby completing the classification of the concentrated magnetic tailings for phosphorus beneficiation.
[0034] The support platform 1 has a support plate 15 fixedly installed at its bottom, and a connecting plate 17 is fixedly installed between the two support plates 15.
[0035] The cooperation between the support plate 15 and the connecting plate 17 facilitates stable support for the support platform 1. The support platform 1 supports the grading box 2 and the crushing box 3, ensuring the stability of the grading box 2 and the support platform 1 during use, and ensuring the efficiency of the support platform 1 and the grading box 2 during use.
[0036] The support platform 1 has a fixing groove 20 inside, and a fixing block 19 is movably installed inside the fixing groove 20. A toolbox 18 is fixedly installed on the left side of the fixing block 19.
[0037] By holding the toolbox 18, the fixing block 19 is slowly placed into the fixing slot 20. The fixing slot 20 limits and fixes the fixing block 19 and the toolbox 18. By adding the toolbox 18, it is easier for the staff to take out and put away maintenance tools.
[0038] A reinforcing rib 16 is fixedly installed at the angle between the support plate 15 and the connecting plate 17, and the reinforcing rib 16 is triangular in shape.
[0039] Since the reinforcing rib 16 is triangular in shape at the angle between the support plate 15 and the connecting plate 17, and the triangle has the characteristic of stability, the swaying of the support plate 15 and the connecting plate 17 during use is reduced.
[0040] The left side of the crushing box 3 is fixedly equipped with a support base 10, and the inside of the support base 10 has a U-shaped form.
[0041] Since the support base 10 is U-shaped on the left side of the crushing box 3, it provides stable support for the motor 9, avoids the motor 9 from shaking during use, and improves the stability of the motor 9 during use.
[0042] Working principle and usage process of this utility model:
[0043] Before classifying the concentrated magnetic tailings, the workers need to crush them. First, the concentrated magnetic tailings are poured into the feed inlet 4, and then the motor 9 is turned on. This drives the rotating shaft 23 and the crushing wheel 28 to rotate synchronously. The crushing wheel 28 drives the drive wheel 6 to rotate, and the drive wheel 6 drives the conveyor belt 1 8 and the driven wheel 1 7 to rotate synchronously. The driven wheel 1 7 drives the rotating shaft 1 32 and the rotating shaft 2 33 inside the crushing box 3. The teeth of the two crushing wheels 28 mesh to facilitate timely crushing of the concentrated magnetic tailings. The rotating shaft 1 32 drives the driven wheel 3 23 to rotate, and the driven wheel 3 23 drives the conveyor belt 2 22 and the driven wheel 2 21 to rotate synchronously. The driven wheel 2 21 drives the rotating shaft 3 34 to rotate inside the feed inlet 4. The rotating shaft 3 34 drives the diversion plate 31 to rotate, and the diversion plate 31 diverts the concentrated magnetic tailings, thus completing the crushing of the concentrated magnetic tailings.
[0044] Before crushing the concentrated magnetic tailings, the workers need to install the collection box 13 at the bottom of the fixed base 12 to collect the concentrated magnetic tailings after grading. By holding the pull rod 26, the limit block 25 is moved inside the fixed base 12. The limit block 25 compresses the spring 27, causing the limit block 25 to pass through the inside of the fixed base 12 and enter the inside of the box 14. Now, by holding the push rod 24, the collection box 13 is pushed into the inside of the slide 11. When the collection box 13 is completely inside the slide 11, the pull rod 26 is released, and the spring 27 compresses the limit block 25, causing the limit block 25 to quickly enter the inside of the positioning hole 5. The limit block 25 limits and fixes the collection box 13. Then, the vibration component is turned on to grade the concentrated magnetic tailings, thus completing the installation of the collection box 13.
[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings, comprising a support platform (1), characterized in that: A grading box (2) is fixedly installed on the top of the support platform (1), and a crushing box (3) is fixedly installed on the top of the grading box (2). A rotating shaft (32) is movably installed inside the crushing box (3), and both ends of the rotating shaft (32) pass through the inside of the crushing box (3). A driven wheel (7) is fixedly installed at one end of the rotating shaft (32). A motor (9) is fixedly installed on the left side of the crushing box (3), and one end of the motor (9) is fixedly connected to the other end of the diverter plate (31). The crushing box (3) is movably mounted with a rotating shaft two (33), and both ends of the rotating shaft two (33) pass through the interior of the crushing box (3). A drive wheel (6) is fixedly mounted on one end of the rotating shaft two (33). A transmission belt one (8) is connected between the drive wheel (6) and the driven wheel one (7). A driven wheel three (23) is fixedly mounted on the other end of the rotating shaft two (33). A feed inlet (4) is fixedly mounted on the top of the crushing box (3). A rotating shaft three (34) is movably mounted inside the feed inlet (4), and both ends of the rotating shaft three (34) pass through the interior of the feed inlet (4). A driven wheel two (21) is fixedly mounted on one end of the rotating shaft three (34). A transmission belt two (22) is connected between the driven wheel two (21) and the driven wheel three (23).
2. The multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings according to claim 1, characterized in that: The bottom of the grading box (2) is fixedly installed with a fixed base (12). The fixed base (12) has a sliding groove (11) inside. The sliding groove (11) is movably installed with a collection box (13). The outside of the fixed base (12) is fixedly installed with a box body (14). The collection box (13) has a positioning hole (5) inside. The positioning hole (5) is movably installed with a limit block (25). One end of the limit block (25) is fixedly installed with a pull rod (26), and one end of the pull rod (26) passes through the inside of the box body (14). A spring (27) is fixedly installed between the limit block (25) and the box body (14). A push rod (24) is fixedly installed on the front of the collection box (13). Crushing wheels (28) are fixedly installed on the outer surfaces of the second rotating shaft (33) and the first rotating shaft (32). The grading box (2) is equipped with a vibration component inside.
3. A multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings according to claim 2, characterized in that: The vibration assembly is located inside the grading box (2). The vibration assembly includes a screen (29) that is movably installed inside the grading box (2). A vibration motor (30) is fixedly installed at the bottom of the screen (29).
4. A multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings according to claim 1, characterized in that: A support plate (15) is fixedly installed at the bottom of the support platform (1), and a connecting plate (17) is fixedly installed between the two support plates (15).
5. A multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings according to claim 1, characterized in that: The support platform (1) has a fixing groove (20) inside, and a fixing block (19) is movably installed inside the fixing groove (20). A toolbox (18) is fixedly installed on the left side of the fixing block (19).
6. A multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings according to claim 4, characterized in that: A reinforcing rib (16) is fixedly installed at the angle between the support plate (15) and the connecting plate (17), and the reinforcing rib (16) is triangular in shape.
7. A multi-stage separator for phosphorus beneficiation of concentrated magnetic tailings according to claim 1, characterized in that: A support base (10) is fixedly installed on the left side of the crushing box (3), and the inside of the support base (10) presents a U-shaped form.