Clutch friction plate surface treatment integrated device

Abstract

The utility model relates to the related technical field of friction plate processing, in particular to a clutch friction plate surface treatment integrated device which comprises a base, a clamping mechanism is arranged at one end of the base, and a drying mechanism is arranged at one end of the base. According to the clutch friction plate surface treatment integrated device, through the arrangement of the clamping mechanism, when spraying work is carried out, a friction plate needing to be sprayed is placed between a first clamping plate and a second clamping plate firstly, then a first motor is started, the first motor enables a rotating column to drive a rotating plate to rotate, and at the moment, under the cooperation of a sliding rod and a connecting groove, the friction plate is clamped by the clamping mechanism; secondly, after one side surface of the friction plate is sprayed, a second motor is started, a rotating rod drives the first clamping plate to rotate, and the first clamping plate is driven to move towards the middle of the base at the same time, so that the first clamping plate and the second clamping plate are driven to move towards the middle of the base, and the friction plate is fixedly clamped; and the second clamping plate can be driven to rotate synchronously, and the friction plate can be turned over automatically.

Description

Technical Field

[0001] This utility model relates to the technical field of friction plate processing, and in particular to an integrated device for surface treatment of clutch friction plates. Background Technology

[0002] Friction plates are components composed of chips and friction linings or friction material layers. They are widely used in mechanical engineering, mechanical parts, and clutches. The clutch is located in the flywheel housing between the engine and the gearbox. The clutch assembly is fixed to the rear plane of the flywheel with screws. The output shaft of the clutch is the input shaft of the gearbox. Friction plates are a very important component of the clutch. During the production and processing of friction plates, the surface of the friction plates needs to be sprayed. The spraying process requires the use of friction plate surface spraying equipment. Therefore, there is a particular need for an integrated clutch friction plate surface treatment device.

[0003] However, most existing integrated surface treatment devices for clutch friction plates cannot clamp the friction plates quickly and stably. During spraying, the friction plates are prone to shaking, which can cause uneven spraying and other problems. Secondly, most spraying devices do not have a drying function for the sprayed friction plates, so the surface of the friction plates cannot dry quickly, which will affect subsequent processing and reduce processing efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated device for surface treatment of clutch friction plates, in order to solve the problems mentioned in the background art. Most of the existing integrated devices for surface treatment of clutch friction plates cannot clamp the friction plates quickly and stably. During spraying, the friction plates are prone to shaking, which will cause uneven spraying and other problems. Secondly, most spraying devices do not have a drying function for the sprayed friction plates. The surface of the friction plates cannot dry quickly, which will affect subsequent processing and reduce processing efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for surface treatment of clutch friction plates, comprising a base, a clamping mechanism at one end of the base, a drying mechanism at one end of the base, a spraying pipe fixedly installed at one end of the drying mechanism, and a spray nozzle fixedly installed at one end of the spraying pipe;

[0006] The clamping mechanism includes a first motor, a rotating column, a rotating plate, a connecting groove, a slide rail, a moving block, a sliding rod, a mounting plate, a second motor, a rotating rod, a first clamping plate, a connecting plate, a connecting rod, and a second clamping plate. The first motor is fixedly installed inside the base. One end of the first motor is connected to the rotating column. One end of the rotating column is fixedly connected to the rotating plate. A connecting groove is formed on one side surface of the rotating plate. A slide rail is fixedly installed on one side surface of the base. A moving block is provided at one end of the slide rail. A sliding rod is fixedly installed on one side surface of the moving block. A mounting plate is fixedly installed on one side surface of the moving block. The second motor is fixedly installed on one side surface of the mounting plate. One end of the second motor is connected to the rotating rod. One end of the rotating rod is fixedly connected to the first clamping plate. A connecting plate is fixedly installed on one side surface of the moving block. A connecting rod is provided at one end of the connecting plate. One end of the connecting rod is fixedly connected to the second clamping plate.

[0007] Preferably, the rotating column is connected to the base via a bearing, and the rotating plate forms a rotating structure with the base via the rotating column.

[0008] Preferably, the rotating rod is connected to the mounting plate via a bearing, and the first clamping plate forms a rotating structure with the mounting plate via the rotating rod.

[0009] Preferably, the connecting rod is connected to the connecting plate via a bearing, and the second clamping plate forms a rotating structure with the connecting plate via the connecting rod.

[0010] Preferably, there are two movable blocks, and an mounting plate and a connecting plate are fixedly installed on the upper end of the two movable blocks respectively.

[0011] Preferably, the drying mechanism includes a housing, a mounting frame, a drying shell, a heating element, a fan, and a ventilation duct. The housing is fixedly installed on the upper end of the base, the mounting frame is fixedly installed on both sides of the housing, the drying shell is fixedly installed on one side of the mounting frame, the heating element is fixedly installed inside the drying shell, the fan is fixedly installed at one end of the drying shell, and the ventilation duct is fixedly installed on one side of the drying shell.

[0012] Preferably, the two ends of the ventilation pipe are fixedly connected to the drying shell and the outer shell, respectively.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This integrated device for surface treatment of clutch friction plates, through the arrangement of a first motor, a rotating column, a rotating plate, a connecting groove, a slide rail, a moving block, a sliding rod, a mounting plate, a second motor, a rotating rod, a first clamping plate, a connecting plate, a connecting rod, and a second clamping plate, allows for efficient spraying. First, the friction plate to be sprayed is placed between the first and second clamping plates. Then, the first motor is started, causing the rotating column to rotate along with the rotating plate. Simultaneously, with the cooperation of the sliding rod and the connecting groove, the two moving blocks move towards the center of the base. This also moves the first and second clamping plates towards the center of the base, thus treating the friction plate. The friction pads are fixed in place, preventing them from shaking during spraying and resulting in better spraying results. Secondly, after one side of the friction pad is sprayed, the second motor is activated, causing the rotating rod to rotate along with the first clamping plate. The second clamping plate rotates synchronously, automatically flipping the friction pads over, making spraying more convenient and efficient. The design incorporates a housing, mounting bracket, drying shell, heating element, fan, and ventilation duct. After spraying, the heating element is energized, and the heat accumulates in the drying shell. The fan then blows the hot air from the drying shell into the housing through the ventilation duct, raising the temperature inside and quickly drying the friction pad surface for subsequent processing. Attached Figure Description

[0014] Figure 1 This is a side view of the appearance structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the interaction between the rotating column and the rotating plate of this utility model;

[0016] Figure 3 This is a schematic diagram of the cooperative structure of the slide rail and the moving block of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the drying shell and ventilation pipe of this utility model.

[0018] In the diagram: 1. Base; 2. Clamping mechanism; 201. First motor; 202. Rotating column; 203. Rotating plate; 204. Connecting groove; 205. Slide rail; 206. Moving block; 207. Slide rod; 208. Mounting plate; 209. Second motor; 210. Rotating rod; 211. First clamping plate; 212. Connecting plate; 213. Connecting rod; 214. Second clamping plate; 3. Drying mechanism; 301. Outer shell; 302. Mounting frame; 303. Drying shell; 304. Heating tube; 305. Fan; 306. Ventilation tube; 4. Spraying tube; 5. Spray nozzle. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides a technical solution: an integrated device for surface treatment of clutch friction plates, including a base 1, a clamping mechanism 2 at one end of the base 1, a drying mechanism 3 at one end of the base 1, a spray pipe 4 fixedly installed at one end of the drying mechanism 3, and a spray nozzle 5 fixedly installed at one end of the spray pipe 4.

[0021] The clamping mechanism 2 includes a first motor 201, a rotating column 202, a rotating plate 203, a connecting groove 204, a slide rail 205, a moving block 206, a sliding rod 207, a mounting plate 208, a second motor 209, a rotating rod 210, a first clamping plate 211, a connecting plate 212, a connecting rod 213, and a second clamping plate 214. The first motor 201 is fixedly installed inside the base 1. One end of the first motor 201 is connected to the rotating column 202, and one end of the rotating column 202 is fixedly connected to the rotating plate 203. A connecting groove 204 is formed on one side surface of the rotating plate 203, and a mounting plate 204 is fixedly installed on one side surface of the base 1. The system includes a slide rail 205, with a movable block 206 at one end. A slide rod 207 is fixedly mounted on one side surface of the movable block 206, and a mounting plate 208 is fixedly mounted on one side surface of the movable block 206. A second motor 209 is fixedly mounted on one side surface of the mounting plate 208, with a rotating rod 210 connected to one end of the second motor 209. A first clamping plate 211 is fixedly connected to one end of the rotating rod 210. A connecting plate 212 is fixedly mounted on one side surface of the movable block 206, with a connecting rod 213 at one end of the connecting plate 212. A second clamping plate 214 is fixedly connected to one end of the connecting rod 213. By configuring the first motor 201, rotating column 202, rotating plate 203, connecting groove 204, slide rail 205, moving block 206, sliding rod 207, mounting plate 208, second motor 209, rotating rod 210, first clamping plate 211, connecting plate 212, connecting rod 213, and second clamping plate 214, the friction pad to be sprayed is first placed between the first clamping plate 211 and the second clamping plate 214. Then, the first motor 201 is started, causing the rotating column 202 to rotate along with the rotating plate 203. At this time, with the cooperation of the sliding rod 207 and the connecting groove 204, the two moving blocks 206 and 207 move together. 06 will move horizontally towards the center of the base 1 on the slide rail 205. This will also move the first clamping plate 211 and the second clamping plate 214 towards the center of the base 1 to fix and clamp the friction plate. The friction plate will not shake during spraying, resulting in a better spraying effect. Secondly, after one side of the friction plate is sprayed, the second motor 209 is started. The rotating rod 210 will rotate the first clamping plate 211. At this time, under the action of the connecting rod 213, the second clamping plate 214 will rotate synchronously with the first clamping plate 211. This will automatically flip the friction plate, making spraying more convenient and efficient.

[0022] Furthermore, the rotating column 202 is connected to the base 1 via a bearing, and the rotating plate 203 forms a rotating structure with the base 1 via the rotating column 202. With the setting of the rotating column 202, the rotating column 202 can rotate the rotating plate 203. When the rotating plate 203 rotates, the moving block 206 will be moved horizontally.

[0023] Furthermore, the rotating rod 210 is connected to the mounting plate 208 via a bearing, and the first clamping plate 211 forms a rotating structure with the mounting plate 208 via the rotating rod 210. With the setting of the rotating rod 210, the rotating rod 210 can rotate the first clamping plate 211 to realize automated flipping work.

[0024] Furthermore, the connecting rod 213 is connected to the connecting plate 212 via a bearing, and the second clamping plate 214 forms a rotating structure with the connecting plate 212 via the connecting rod 213. With the setting of the connecting rod 213, when the first clamping plate 211 rotates with the friction plate, the second clamping plate 214 will rotate synchronously with the first clamping plate 211 under the action of the connecting rod 213.

[0025] Furthermore, two movable blocks 206 are provided, and the upper ends of the two movable blocks 206 are respectively fixedly installed with mounting plate 208 and connecting plate 212. With the provision of movable blocks 206, when the movable blocks 206 move horizontally, they can move horizontally together with the first clamping plate 211 and the second clamping plate 214.

[0026] Furthermore, the drying mechanism 3 includes a housing 301, a mounting bracket 302, a drying shell 303, a heating element 304, a fan 305, and a ventilation pipe 306. The housing 301 is fixedly mounted on the upper end of the base 1. The mounting bracket 302 is fixedly mounted on both sides of the housing 301. The drying shell 303 is fixedly mounted on one side of the mounting bracket 302. The heating element 304 is fixedly mounted inside the drying shell 303. The fan 305 is fixedly mounted on one end of the drying shell 303. The ventilation pipe 306 is fixedly mounted on one side of the drying shell 303. 06. Through the arrangement of the outer shell 301, mounting bracket 302, drying shell 303, heating tube 304, fan 305 and ventilation pipe 306, after the spraying work is completed, the heating tube 304 is powered on and heated. The heat generated by the heating tube 304 is stored in the drying shell 303. Then the fan 305 is turned on, and the fan 305 blows the hot air in the drying shell 303 into the outer shell 301 through the ventilation pipe 306, which increases the temperature inside the outer shell 301, so that the surface of the friction pad can dry quickly, which is convenient for subsequent processing and improves processing efficiency.

[0027] Furthermore, the two ends of the ventilation pipe 306 are fixedly connected to the drying shell 303 and the outer shell 301 respectively. Through the ventilation pipe 306, the fan 305 can blow hot air into the outer shell 301 through the ventilation pipe 306.

[0028] Working principle: First, place the friction pad to be sprayed between the first clamping plate 211 and the second clamping plate 214. Then, start the first motor 201. The first motor 201 causes the rotating column 202 to rotate along with the rotating plate 203. At this time, with the cooperation of the slide rod 207 and the connecting groove 204, the two moving blocks 206 will move horizontally towards the center of the base 1 on the slide rail 205. In this way, the first clamping plate 211 and the second clamping plate 214 will also be moved towards the center of the base 1 to fix and clamp the friction pad. The friction pad will not shake during spraying, resulting in a better spraying effect. Secondly, after one side of the friction pad is sprayed, start the second motor 209. The rotating rod 210 will move along with the first clamping plate When the first clamping plate 211 rotates, the second clamping plate 214 will rotate synchronously with the first clamping plate 211 under the action of the connecting rod 213. This allows the friction plate to be automatically flipped, making spraying more convenient and efficient. During spraying, the spraying pipe 4 and the nozzle 5 will perform automated spraying. After the spraying is completed, the heating pipe 304 is energized and heated. The heat generated by the heating pipe 304 is stored in the drying shell 303. Then, the fan 305 is started, and the fan 305 blows the hot air in the drying shell 303 into the outer shell 301 through the ventilation pipe 306, which increases the temperature inside the outer shell 301, allowing the surface of the friction plate to dry quickly, facilitating subsequent processing and improving processing efficiency.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated device for surface treatment of clutch friction plates, comprising a base (1), characterized in that: One end of the base (1) is provided with a clamping mechanism (2), one end of the base (1) is provided with a drying mechanism (3), one end of the drying mechanism (3) is fixedly installed with a spray pipe (4), and one end of the spray pipe (4) is fixedly installed with a spray nozzle (5). The clamping mechanism (2) includes a first motor (201), a rotating column (202), a rotating plate (203), a connecting groove (204), a slide rail (205), a moving block (206), a sliding rod (207), a mounting plate (208), a second motor (209), a rotating rod (210), a first clamping plate (211), a connecting plate (212), a connecting rod (213), and a second clamping plate (214). The first motor (201) is fixedly installed inside the base (1). One end of the first motor (201) is connected to the rotating column (202). One end of the rotating column (202) is fixedly connected to the rotating plate (203). A connecting groove (204) is opened on one side surface of the rotating plate (203). The base (1) is fixed on one side surface. A slide rail (205) is installed, and a moving block (206) is provided at one end of the slide rail (205). A slide rod (207) is fixedly installed on one side surface of the moving block (206). An mounting plate (208) is fixedly installed on one side surface of the moving block (206). A second motor (209) is fixedly installed on one side surface of the mounting plate (208). A rotating rod (210) is connected to one end of the second motor (209). A first clamping plate (211) is fixedly connected to one end of the rotating rod (210). A connecting plate (212) is fixedly installed on one side surface of the moving block (206). A connecting rod (213) is provided at one end of the connecting plate (212). A second clamping plate (214) is fixedly connected to one end of the connecting rod (213).

2. The integrated device for surface treatment of clutch friction plates according to claim 1, characterized in that: The rotating column (202) is connected to the base (1) via a bearing, and the rotating plate (203) forms a rotating structure with the base (1) via the rotating column (202).

3. The integrated device for surface treatment of clutch friction plates according to claim 1, characterized in that: The rotating rod (210) is connected to the mounting plate (208) via a bearing, and the first clamping plate (211) forms a rotating structure with the mounting plate (208) via the rotating rod (210).

4. The integrated device for surface treatment of clutch friction plates according to claim 1, characterized in that: The connecting rod (213) is connected to the connecting plate (212) via a bearing, and the second clamping plate (214) forms a rotating structure with the connecting plate (212) via the connecting rod (213).

5. The integrated device for surface treatment of clutch friction plates according to claim 1, characterized in that: Two movable blocks (206) are provided, and an mounting plate (208) and a connecting plate (212) are respectively fixedly installed on the upper ends of the two movable blocks (206).

6. The integrated device for surface treatment of clutch friction plates according to claim 1, characterized in that: The drying mechanism (3) includes a housing (301), a mounting bracket (302), a drying shell (303), a heating tube (304), a fan (305), and a ventilation pipe (306). The housing (301) is fixedly installed on the upper end of the base (1). The mounting bracket (302) is fixedly installed on both sides of the housing (301). The drying shell (303) is fixedly installed on one side of the mounting bracket (302). The heating tube (304) is fixedly installed inside the drying shell (303). The fan (305) is fixedly installed at one end of the drying shell (303). The ventilation pipe (306) is fixedly installed on one side of the drying shell (303).

7. The integrated device for surface treatment of clutch friction plates according to claim 6, characterized in that: The two ends of the ventilation pipe (306) are fixedly connected to the drying shell (303) and the outer shell (301), respectively.

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