Wire arranging mechanism for buzzer continuous full-automatic wire welding mechanism

Abstract

The utility model relates to the technical field of buzzer manufacturing, in particular to a wire arranging mechanism for a buzzer continuous full-automatic wire welding mechanism, which comprises a mounting base, a telescopic adjusting air cylinder is arranged on the mounting base, a mounting seat is arranged at the end part of a telescopic rod of the telescopic adjusting air cylinder, and the mounting seat is arranged on the mounting base. A pneumatic clamping jaw is fixedly mounted on the mounting base, a wire stroking assembly is fixedly mounted on a clamping jaw of the pneumatic clamping jaw, the mounting base is arranged in an L shape, an anti-falling reinforcing assembly is fixedly mounted on the mounting base and fixedly connected with one side of the pneumatic clamping jaw, the mounting base is arranged in an L shape, and the wire stroking assembly is fixedly mounted on the mounting base and fixedly connected with the other side of the pneumatic clamping jaw. According to the utility model, the problem of deviation of the wire arrangement position caused by the falling of the wire arrangement clamping jaw due to the dead weight of the wire arrangement mechanism for the existing buzzer continuous full-automatic wire welding mechanism is solved.

Description

Technical Field

[0001] This utility model relates to the field of buzzer manufacturing technology, and more specifically, it relates to a wire management mechanism for a continuous fully automatic wire bonding mechanism for buzzers. Background Technology

[0002] In the manufacturing process of buzzers, the wire bonding step is crucial, directly affecting the buzzer's performance and production cost. With the widespread application of continuous fully automatic wire bonding mechanisms for buzzers, wire management and organization have become particularly important, especially in the wire end preparation stage before wire pulling. However, existing wire management mechanisms often suffer from the problem of the wire grippers sagging due to their own weight, causing the wire management position to shift later. This shift not only increases the difficulty of wire pulling but also seriously affects the stability of welding quality and production efficiency. To solve the above problems and ensure that the wire can be accurately organized into a fixed position before wire pulling, thereby ensuring the smooth progress of subsequent welding processes, a wire management mechanism for continuous fully automatic wire bonding mechanisms for buzzers is proposed. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the problems existing in the prior art, this utility model provides a wire management mechanism for a continuous fully automatic wire bonding mechanism for buzzers, thereby solving the problem mentioned in the background art where the wire management gripper falls due to its own weight, causing the wire management position to shift.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a wire management mechanism for a continuous fully automatic wire bonding mechanism for a buzzer, including a mounting base, and a telescopic adjustment cylinder is provided on the mounting base. The telescopic rod end of the telescopic adjustment cylinder is provided with a mounting seat, and a pneumatic gripper is fixedly installed on the mounting seat. A wire straightening assembly is fixedly installed on the gripper of the pneumatic gripper.

[0007] The mounting base is L-shaped, and a fall protection reinforcement component is fixedly installed on the mounting base. The fall protection reinforcement component is fixedly connected to one side of the pneumatic gripper.

[0008] The present invention is further configured such that the mounting base is L-shaped and has strip-shaped mounting holes.

[0009] The present invention is further configured such that the mounting base includes a connecting plate fixedly connected to the end of the telescopic rod of the telescopic adjustment cylinder, and a primary reinforcing plate disposed at one end of the connecting plate and perpendicular to the connecting plate.

[0010] The present invention is further configured such that a limit slide rail is provided on the side of the telescopic adjustment cylinder away from the mounting base;

[0011] The primary reinforcing plate has a limiting groove, and the limiting groove and the limiting slide rail are slidably matched.

[0012] The present invention is further configured such that a locking part is provided on the telescopic adjustment cylinder telescopic rod, and a limit block is provided at both ends of the locking part.

[0013] The present invention is further configured such that a slot is provided at the end of the connecting plate away from the first-level reinforcing plate, and the slot and the snap-fit ​​part are matched and snap-fitted together, and the diameter of the limiting block is larger than the diameter of the slot.

[0014] The present invention is further configured such that the anti-fall reinforcement component includes a secondary reinforcement plate fixedly installed on the side of the primary reinforcement plate away from the telescopic adjustment cylinder, and adjustment mounting holes and connection holes opened on the secondary reinforcement plate;

[0015] The secondary reinforcing plate is fixedly connected to the primary reinforcing plate through the adjustment mounting hole by a fixing bolt, and the secondary reinforcing plate is fixedly connected to the pneumatic gripper through the connection hole by a fixing bolt.

[0016] The present invention is further configured such that a first fixing hole is provided on the first-level reinforcing plate, and the first fixing hole corresponds to an adjustment mounting hole;

[0017] The pneumatic gripper has a second fixing hole on one side, and the second fixing hole corresponds to the connecting hole.

[0018] The present invention is further configured such that the wire straightening assembly includes a first bracket and a second bracket disposed on the two grippers of the pneumatic gripper, and also includes a first clamping block disposed on the first bracket and a second clamping block disposed on the second bracket.

[0019] (III) Beneficial Effects

[0020] Compared with the prior art, this utility model provides a wire management mechanism for a continuous fully automatic wire bonding mechanism with a buzzer, which has the following beneficial effects:

[0021] This invention solves the problem of wire-sorting position displacement caused by the falling of the wire-sorting claw due to its own weight in the existing continuous fully automatic wire welding mechanism using a buzzer by designing an anti-fall reinforcement component and optimizing the structural layout. This significantly improves welding quality and production efficiency, and enhances the stability of the equipment. Attached Figure Description

[0022] Figure 1 A schematic diagram of the overall structure of the wire management mechanism used in the continuous fully automatic wire bonding mechanism for the buzzer.

[0023] Figure 2 An exploded view of the wire management mechanism used in a continuous fully automatic wire bonding mechanism for a buzzer.

[0024] Figure 3 This is an exploded structural diagram of the telescopic adjustment cylinder and the mounting base.

[0025] In the diagram: 1. Mounting base; 101. Strip mounting hole; 2. Telescopic adjustment cylinder; 201. Limiting slide rail; 202. Snap-fit ​​part; 203. Limiting block; 3. Mounting seat; 301. Connecting plate; 302. Primary reinforcing plate; 303. Limiting groove; 304. Snap-fit ​​groove; 305. First fixing hole; 4. Pneumatic gripper; 401. Second fixing hole; 5. Cable straightening assembly; 501. First bracket; 502. Second bracket; 503. First clamping block; 504. Second clamping block; 6. Fall protection reinforcement assembly; 601. Secondary reinforcing plate; 602. Adjustment mounting hole; 603. Connecting hole. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] For examples, please refer to Figure 1 - Figure 3 The continuous fully automatic wire bonding mechanism for buzzers uses a wire management mechanism, including a mounting base 1, and a telescopic adjustment cylinder 2 is provided on the mounting base 1. The telescopic adjustment cylinder 2 has a mounting seat 3 at the end of its telescopic rod, and a pneumatic gripper 4 is fixedly installed on the mounting seat 3. A wire straightening assembly 5 is fixedly installed on the gripper of the pneumatic gripper 4.

[0030] The mounting base 3 is L-shaped, and a fall protection reinforcement component 6 is fixedly installed on the mounting base 3. The fall protection reinforcement component 6 is fixedly connected to one side of the pneumatic gripper 4.

[0031] Mounting base 1 is fixed on the continuous fully automatic wire welding mechanism to support telescopic adjustment cylinder 2, so that the wire straightening assembly 5 can be at a set height, corresponding to the workpiece position on the continuous fully automatic wire welding mechanism, thereby straightening the wire. Telescopic adjustment cylinder 2 is fixedly installed on one side of the vertical end of mounting base 1 by fixing bolts. The telescopic end of telescopic adjustment cylinder 2 is fixedly connected to mounting base 3. The end of mounting base 3 away from telescopic adjustment cylinder 2 is fixedly connected to pneumatic gripper 4. The gripper of pneumatic gripper 4 moves up and down to open and close. The wire straightening assembly 5 is fixedly installed on the opening and closing gripper to achieve opening and clamping, thereby straightening the wire on the workpiece.

[0032] The two ends of the fall arrester reinforcement component 6 are fixedly connected to the side walls of the mounting base 3 and the pneumatic gripper 4, respectively, and the length direction of the fall arrester reinforcement component 6 is the same as the extension direction of the telescopic adjustment cylinder 2.

[0033] Specifically, during installation, the telescopic cylinder 2 is adaptively adjusted according to the model of the buzzer-driven continuous fully automatic wire bonding mechanism, thereby moving the mounting base 3 and adjusting the position of the pneumatic gripper 4. This allows the wire straightening assembly 5, which is fixedly mounted on the pneumatic gripper 4, to correspond to the workpiece placement position of the buzzer-driven continuous fully automatic wire bonding mechanism, thus enabling the wire straightening assembly 5 to straighten the wire on the workpiece.

[0034] The mounting base 1 is L-shaped and has two sets of strip-shaped mounting holes 101. These holes allow for positional adjustment of the mounting base 3 and the wire straightening assembly 5 during manufacturing if dimensional deviations occur. This ensures the wire straightening assembly 5 can properly organize the buzzer's wires, facilitating subsequent wire welding by the fully automated wire bonding mechanism.

[0035] Mounting base 3 includes a connecting plate 301 fixedly connected to the end of the telescopic rod of telescopic adjustment cylinder 2, and a primary reinforcing plate 302 disposed at one end of the connecting plate 301 and perpendicular to the connecting plate 301.

[0036] A limit slide rail 201 is provided on the side of the telescopic adjustment cylinder 2 away from the mounting base 1;

[0037] A limiting groove 303 is provided on the primary reinforcing plate 302, and the limiting groove 303 and the limiting slide rail 201 are slidably matched.

[0038] The mounting base 3 slides and matches with the limiting groove 303 on the primary reinforcing plate 302 and the limiting slide rail 201 on the telescopic adjustment cylinder 2, so that after the telescopic rod of the telescopic adjustment cylinder 2 is extended, the mounting base 3 can support the extended telescopic rod, thereby preventing the telescopic rod from falling and tilting due to extension, which would affect the position of the cable straightening assembly 5.

[0039] At the same time, the first-stage reinforcing plate 302 slides on one side of the telescopic adjustment cylinder 2, so that the first-stage reinforcing plate 302 can adaptively adjust with the extension and retraction of the telescopic rod of the telescopic adjustment cylinder 2.

[0040] The telescopic adjustment cylinder 2 has a locking part 202 on its telescopic rod, and limit blocks 203 are provided at both ends of the locking part 202.

[0041] The connecting plate 301 has a slot 304 at the end away from the first-level reinforcing plate 302, and the slot 304 and the snap-fit ​​part 202 are matched and snap-fitted. The diameter of the limiting block 203 is larger than the diameter of the slot 304.

[0042] The telescopic rod of the telescopic adjustment cylinder 2 is engaged with the slot on the connecting plate 301 through the snap-fit ​​part, which makes it easier to install and disassemble and facilitates later maintenance.

[0043] The fall arrestor reinforcement component 6 includes a secondary reinforcement plate 601 fixedly installed on the side of the primary reinforcement plate 302 away from the telescopic adjustment cylinder 2, and adjustment mounting holes 602 and connection holes 603 opened on the secondary reinforcement plate 601;

[0044] The secondary reinforcing plate 601 is fixedly connected to the primary reinforcing plate 302 through the adjusting mounting hole 602 by a fixing bolt, and the secondary reinforcing plate 601 is fixedly connected to the pneumatic gripper 4 through the connecting hole 603 by a fixing bolt.

[0045] By setting the anti-fall reinforcement component 6, the mounting base 3 and the pneumatic gripper 4 are integrated into one unit. This ensures that after the telescopic adjustment cylinder 2 extends, the length of its anti-fall support is from the area of ​​the limiting slide rail 201 to the area of ​​the pneumatic gripper 4, which is the length of the secondary reinforcement plate 601. Without the secondary reinforcement plate 601, the weight of the pneumatic gripper 4 would act as a lever at the connection point, thereby prying the limiting support of the primary reinforcement plate 302 on the limiting slide rail 201. Therefore, by setting the secondary reinforcement plate 601, the downward force is uniformized, thereby improving the stability of the equipment.

[0046] The first-level reinforcing plate 302 has a first fixing hole 305, and the first fixing hole 305 corresponds to the adjustment mounting hole 602;

[0047] A second fixing hole 401 is provided on one side of the pneumatic gripper 4, and the second fixing hole 401 corresponds to the connecting hole 603.

[0048] Both the adjustment mounting hole 602 and the connection hole 603 are strip-shaped holes to avoid machining deviations that could lead to assembly difficulties.

[0049] The cable straightening assembly 5 includes a first bracket 501 and a second bracket 502 disposed on the two grippers of the pneumatic gripper 4, and also includes a first clamping block 503 disposed on the first bracket 501 and a second clamping block 504 disposed on the second bracket 502.

[0050] The pneumatic gripper 4 opens and closes the two grippers, causing the first support 501 and the second support 502 to move closer and separate. When separating, the first clamping block 503 and the second clamping block 504 are in a separated state with a gap between them. When the workpiece arrives at the wire sorting station during fully automatic wire welding, the wire enters between the first clamping block 503 and the second clamping block 504. Then, by closing the pneumatic gripper 4, the first support 501 and the second support 502 move closer to each other, so that the first clamping block 503 and the second clamping block 504 clamp the workpiece wire in the middle, causing it to deform and stay in the clamping center position. Then the pneumatic gripper 4 opens, causing the first clamping block 503 and the second clamping block 504 to separate, so that the sorted wire can enter the next process.

[0051] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A wire-gathering mechanism for a continuous fully automatic wire bonding mechanism with a buzzer, characterized by: It includes a mounting base (1), and a telescopic adjustment cylinder (2) is provided on the mounting base (1). The telescopic adjustment cylinder (2) has a mounting seat (3) at the end of its telescopic rod, and a pneumatic gripper (4) is fixedly installed on the mounting seat (3). A wire straightening assembly (5) is fixedly installed on the gripper of the pneumatic gripper (4). The mounting base (3) is L-shaped, and a fall protection reinforcement component (6) is fixedly installed on the mounting base (3). The fall protection reinforcement component (6) is fixedly connected to one side of the pneumatic gripper (4).

2. The wire management mechanism for the continuous fully automatic wire bonding mechanism of the buzzer as described in claim 1, characterized in that: The mounting base (1) is L-shaped and has a strip-shaped mounting hole (101).

3. The wire management mechanism for the continuous fully automatic wire bonding mechanism of the buzzer as described in claim 2, characterized in that: The mounting base (3) includes a connecting plate (301) fixedly connected to the end of the telescopic rod of the telescopic adjustment cylinder (2), and a first-level reinforcing plate (302) disposed at one end of the connecting plate (301) and perpendicular to the connecting plate (301).

4. The wire management mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 3, characterized in that: The telescopic adjustment cylinder (2) is provided with a limit slide rail (201) on the side away from the mounting base (1); The first-level reinforcing plate (302) has a limiting groove (303) and the limiting slide rail (201) slides together.

5. The wire management mechanism for the continuous fully automatic wire bonding mechanism for buzzers according to claim 4, characterized in that: The telescopic adjusting cylinder (2) has a locking part (202) on its telescopic rod, and both ends of the locking part (202) are provided with limit blocks (203).

6. The wire management mechanism for the continuous fully automatic wire bonding mechanism for buzzers according to claim 5, characterized in that: The connecting plate (301) has a slot (304) at one end away from the first-level reinforcing plate (302), and the slot (304) and the snap-fit ​​part (202) are matched and snap-fitted together. The diameter of the limiting block (203) is larger than the diameter of the slot (304).

7. The wire management mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 6, characterized in that: The fall protection reinforcement component (6) includes a secondary reinforcement plate (601) fixedly installed on the side of the primary reinforcement plate (302) away from the telescopic adjustment cylinder (2), and adjustment mounting holes (602) and connection holes (603) opened on the secondary reinforcement plate (601); The secondary reinforcing plate (601) is fixedly connected to the primary reinforcing plate (302) through the adjusting mounting hole (602) by a fixing bolt, and the secondary reinforcing plate (601) is fixedly connected to the pneumatic gripper (4) through the connecting hole (603) by a fixing bolt.

8. The wire management mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 7, characterized in that: The first-level reinforcing plate (302) is provided with a first fixing hole (305), and the first fixing hole (305) corresponds to the adjustment mounting hole (602); The pneumatic gripper (4) has a second fixing hole (401) on one side, and the second fixing hole (401) corresponds to the connecting hole (603).

9. The wire management mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 8, characterized in that: The wire straightening assembly (5) includes a first bracket (501) and a second bracket (502) disposed on the two grippers of the pneumatic gripper (4), and also includes a first clamping block (503) disposed on the first bracket (501) and a second clamping block (504) disposed on the second bracket (502).

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