Disposable ball pressing device for forged balls

By designing a one-time forging ball pressing device, which uses a motor to drive the forging ball extrusion roller, filter screen, and cleaning mechanism, the problems of material adhesion and classification collection are solved, thereby improving the processing quality and production efficiency of forging balls.

CN224168651UActive Publication Date: 2026-04-28SHANDONG CTI HEAVY IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG CTI HEAVY IND CO LTD
Filing Date
2025-05-26
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing forged ball production equipment lacks a cleaning structure for the extrusion rollers, resulting in material adhesion that affects processing quality, and making it difficult to separate and collect the balls from the unpressed material.

Method used

A one-time forging ball pressing device was designed, which includes a motor-driven forging ball extrusion roller, a filter screen, a discharge port and a collection box. Combined with a cleaning mechanism, it realizes the extrusion molding, screening and collection and roller surface cleaning of materials.

Benefits of technology

This improved the quality of forged ball processing, enabled rapid cleaning and sorting of materials, facilitated subsequent processing, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of forged ball machining, and particularly relates to a one-time forged ball pressing device which comprises an equipment body, a control panel fixedly installed on the front face of the equipment body, a feeding port formed in the top of the equipment body, a discharging port formed in the bottom of the equipment body and a fixed supporting column fixedly installed at the bottom of the equipment body. A material collecting box is arranged at the bottom of the equipment body, a discharging port is formed in one side of the equipment body, a filter screen plate is arranged in the equipment body, a motor is fixedly installed on the back face of the equipment body, and a forged ball extrusion roller is arranged in the equipment body. According to the forging ball extrusion forming device, the motor, the forging ball extrusion roller and the forging ball circular groove are matched for use, forging ball materials can be conveniently extruded, pressed and formed by controlling the motor to work and rotating the forging ball extrusion roller, operation and use are convenient, the filter screen plate, the discharging opening, the discharging opening and the material collecting box are matched for use, and the forging ball extrusion forming device is convenient to operate and use. And formed balls and crushed aggregates can be conveniently screened, classified and collected, and subsequent better machining and production work is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of forging ball processing technology, specifically a one-time ball pressing device for forging balls. Background Technology

[0002] Forged balls are a common product in metal processing, typically used to improve the surface hardness and microstructure of metals. The production of forged balls involves plastic deformation of the metal, and pressing is a crucial step in the forging process. A one-time ball-forming device is a piece of equipment that can form spherical metal in a single pressing operation, and it is widely used in the processing and production of metal materials.

[0003] The existing technology has the following shortcomings: The existing technology, disclosed in CN202021047086.0, discloses a novel briquetting device, including a device body and a collection box. The lower end of the device body is provided with a support leg. The device body is fixedly mounted on a buffer base by a bracket. A first pressure roller and a second pressure roller are provided inside the device body. The upper end of the device body is provided with a stirring chamber and a feeding chamber. The feeding chamber includes a first feeding chamber and a second feeding chamber. The first feeding chamber is located on the left side of the stirring chamber, and the second feeding chamber is located on the right side of the stirring chamber. A motor is provided at the upper end of the stirring chamber, and a spiral feeding rod is provided at the lower end of the motor, extending into the interior of the stirring chamber.

[0004] While the aforementioned equipment is convenient for pressing forged balls, it lacks a cleaning structure for the extrusion rollers during operation. During the cyclic extrusion process, the material adhering to the surface can easily affect the processing quality of the forged balls. Furthermore, when the pressing is completed, the balls and unpressed material fall into the collection box together, making it inconvenient to classify and collect them, thus limiting its usability. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a one-time ball pressing device for forging balls, thereby solving the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a disposable ball pressing device for forging balls, comprising a main body, a control panel fixedly installed on the front of the main body, a feed inlet at the top of the main body, a discharge outlet at the bottom of the main body, a fixed support column fixedly installed at the bottom of the main body, a collection box at the bottom of the main body, a discharge outlet on one side of the main body, a filter screen plate inside the main body, a motor fixedly installed on the back of the main body, a forging ball pressing roller inside the main body, and a cleaning mechanism fixedly installed inside the main body.

[0007] As a preferred embodiment of this utility model, two fixed support columns are provided, which are symmetrically distributed at the bottom of the main body of the equipment.

[0008] As a preferred embodiment of this utility model, a sealing side plate is provided on the outer side of the discharge port.

[0009] As a preferred embodiment of this utility model, the filter plate has a plurality of filter holes inside.

[0010] As a preferred embodiment of this utility model, two motors are provided and electrically connected to the control panel via wires, and the output end of the motor is connected to the forging ball extrusion roller.

[0011] As a preferred technical solution of this utility model, the outer wall of the forging ball extrusion roller is provided with a forging ball groove, there are two forging ball extrusion rollers, which are symmetrically distributed inside the main body of the equipment, and there are a number of forging ball grooves, which are evenly and symmetrically distributed on the upper surface of the forging ball extrusion roller.

[0012] As a preferred embodiment of this utility model, the cleaning mechanism includes a fixed sleeve, a compression spring, a movable rod, and a cleaning brush. The fixed sleeve is fixedly installed on one side of the inner wall of the equipment body. A compression spring is provided inside the fixed sleeve. A movable rod is provided at one end of the compression spring. A cleaning brush is fixedly installed at one end of the movable rod. There are two cleaning mechanisms, which are symmetrically distributed on both sides of the inner wall of the equipment body. The outer diameter of the movable rod is adapted to the inner diameter of the fixed sleeve. The movable rod is movably sleeved with the fixed sleeve.

[0013] Compared with the prior art, this utility model provides a one-time ball pressing device for forging balls, which has the following beneficial effects:

[0014] 1. This disposable ball pressing device for forging balls uses a motor, a forging ball extrusion roller, and a forging ball groove in combination. By controlling the motor to rotate the forging ball extrusion roller, the forging ball material is easily extruded and pressed into shape. It is easy to operate and use. By using a filter screen, a discharge port, a discharge outlet, and a collection box in combination, the formed balls and fragments can be easily screened, classified, and collected, which facilitates better subsequent processing and production.

[0015] 2. This disposable ball pressing device for forging balls uses a cleaning mechanism, a fixed sleeve, a compression spring, a movable rod, and a cleaning brush plate in conjunction. The compression spring pushes the movable rod, causing one side of the cleaning brush plate to come into contact with the outer wall of the forging ball extrusion roller. When the forging ball extrusion roller rotates, the cleaning brush plate can quickly and effectively clean the material adhering to its surface, facilitating material collection and subsequent forging ball processing, while also improving the production quality of forging balls. Attached Figure Description

[0016] Figure 1 This is a front sectional view of the present invention.

[0017] Figure 2 This is a schematic diagram of the front structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the rear structure of the present invention;

[0019] Figure 4 This is a schematic diagram of the forging ball extrusion roller structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the cleaning mechanism of this utility model.

[0021] In the diagram: 1. Main body of the equipment; 2. Control panel; 3. Feed inlet; 4. Discharge outlet; 5. Fixed support column; 6. Collection box; 7. Discharge outlet; 8. Filter screen; 9. Motor; 10. Forged ball extrusion roller; 1001. Forged ball groove; 11. Cleaning mechanism; 1101. Fixed sleeve; 1102. Compression spring; 1103. Movable rod; 1104. Cleaning brush. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 In this embodiment: a one-time ball pressing device for forging balls includes a main body 1, a control panel 2 fixedly installed on the front of the main body 1, a feed inlet 3 provided on the top of the main body 1, a discharge outlet 4 provided on the bottom of the main body 1, a fixed support column 5 fixedly installed on the bottom of the main body 1, a collection box 6 provided on the bottom of the main body 1, a discharge outlet 7 provided on one side of the main body 1, a filter screen 8 provided inside the main body 1, a motor 9 fixedly installed on the back of the main body 1, a forging ball extrusion roller 10 provided inside the main body 1, and a cleaning mechanism 11 fixedly installed inside the main body 1.

[0024] Reference Figure 1 and Figure 2 There are two fixed support columns 5, which are symmetrically distributed at the bottom of the main body 1 of the equipment;

[0025] Specifically: It facilitates fixed support and makes it easy to collect the material discharged from discharge port 4.

[0026] Reference Figure 1 and Figure 3 A sealing side plate is provided on the outside of the discharge port 7;

[0027] Specifically: This facilitates sealing of the discharge port 7, making it easier to collect the spheres later.

[0028] Reference Figure 1 The filter plate 8 has several filter holes inside;

[0029] Specifically: It facilitates the screening and separation of spheres and fragments, making it easy to classify and collect for use.

[0030] Reference Figure 1 , Figure 3 and Figure 4 There are two motors 9, which are electrically connected to the control panel 2 via wires. The output end of the motor 9 is connected to the forging ball extrusion roller 10. The outer wall of the forging ball extrusion roller 10 is provided with forging ball grooves 1001. There are two forging ball extrusion rollers 10, which are symmetrically distributed inside the main body 1 of the equipment. There are several forging ball grooves 1001, which are evenly and symmetrically distributed on the upper surface of the forging ball extrusion roller 10.

[0031] Specifically: By controlling the operation of motor 9, the forging ball extrusion roller 10 can be rotated to facilitate the extrusion and pressing of the forging ball material into shape.

[0032] Reference Figure 1 and Figure 5 The cleaning mechanism 11 includes a fixed sleeve 1101, a compression spring 1102, a movable rod 1103, and a cleaning brush 1104. The fixed sleeve 1101 is fixedly installed on one side of the inner wall of the equipment body 1. The fixed sleeve 1101 is provided with a compression spring 1102 inside. One end of the compression spring 1102 is provided with a movable rod 1103. One end of the movable rod 1103 is fixedly installed with a cleaning brush 1104. There are two cleaning mechanisms 11, which are symmetrically distributed on both sides of the inner wall of the equipment body 1. The outer diameter of the movable rod 1103 is adapted to the inner diameter of the fixed sleeve 1101. The movable rod 1103 is movably sleeved with the fixed sleeve 1101.

[0033] Specifically, it facilitates the rapid cleaning of materials adhering to the outer wall of the forging ball extrusion roller 10, making material collection easier and improving the processing quality of the forging balls.

[0034] The working principle and usage process of this utility model are as follows: During operation, the operator adds the forging ball material into the main body 1 of the equipment through the feed port 3. The forging ball material falls between the forging ball extrusion rollers 10. By controlling the motor 9 to work, the forging ball extrusion rollers 10 are rotated, which facilitates the extrusion and pressing of the forging ball material. The formed balls can fall onto the filter screen plate 8 and be discharged through the discharge port 7. Unpressed fragments will be discharged through the filter screen plate 8 from the discharge port 4 and fall into the collection box 6 for easy recycling. During the rotation of the forging ball extrusion rollers 10, the cleaning mechanism 11 can quickly clean the material adhering to its surface, which is convenient for subsequent processing and production.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A disposable ball-pressing device for forging balls, comprising a device body (1), characterized in that: The main body (1) of the equipment has a control panel (2) fixedly installed on the front, a feed inlet (3) on the top of the main body (1), a discharge outlet (4) at the bottom of the main body (1), a fixed support column (5) fixedly installed at the bottom of the main body (1), a collection box (6) at the bottom of the main body (1), a discharge outlet (7) on one side of the main body (1), a filter screen (8) inside the main body (1), a motor (9) fixedly installed on the back of the main body (1), a forging ball extrusion roller (10) inside the main body (1), and a cleaning mechanism (11) fixedly installed inside the main body (1).

2. A one-time ball pressing device for a forged ball according to claim 1, characterized in that: There are two fixed support columns (5), which are symmetrically distributed at the bottom of the main body (1) of the equipment.

3. A one-time ball pressing device for a forged ball according to claim 1, characterized in that: A sealing side plate is provided on the outside of the discharge port (7).

4. The disposable ball pressing device for forging balls according to claim 1, characterized in that: The filter plate (8) has a number of filter holes inside.

5. The disposable ball pressing device for forging balls according to claim 1, characterized in that: Two motors (9) are provided and are electrically connected to the control panel (2) via wires. The output end of the motor (9) is connected to the forging ball extrusion roller (10).

6. The disposable ball pressing device for forging balls according to claim 1, characterized in that: The outer wall of the forging ball extrusion roller (10) is provided with a forging ball groove (1001). There are two forging ball extrusion rollers (10) and they are symmetrically distributed inside the main body (1) of the equipment. There are several forging ball grooves (1001) and they are evenly and symmetrically distributed on the upper surface of the forging ball extrusion roller (10).

7. The disposable ball pressing device for forging balls according to claim 1, characterized in that: The cleaning mechanism (11) includes a fixed sleeve (1101), a compression spring (1102), a movable rod (1103), and a cleaning brush plate (1104). The fixed sleeve (1101) is fixedly installed on one side of the inner wall of the equipment body (1). The fixed sleeve (1101) is provided with a compression spring (1102) inside. One end of the compression spring (1102) is provided with a movable rod (1103). One end of the movable rod (1103) is fixedly installed with a cleaning brush plate (1104). There are two cleaning mechanisms (11), which are symmetrically distributed on both sides of the inner wall of the equipment body (1). The outer diameter of the movable rod (1103) is adapted to the inner diameter of the fixed sleeve (1101). The movable rod (1103) is movably sleeved with the fixed sleeve (1101).

Citation Information

Patent Citations

  • Novel ball pressing device

    CN213137940U