Cooling device for faucet production

By using components such as support frames, cooling chambers, water tanks, water pumps, and motors in faucet production, uniform cooling of faucet blanks is achieved, solving the unevenness problem caused by traditional cooling methods and improving product quality.

CN224168677UActive Publication Date: 2026-04-28FUZHOU YINSHENGWANG SANITARY WARE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUZHOU YINSHENGWANG SANITARY WARE
Filing Date
2025-06-03
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Traditional faucet cooling methods result in uneven cooling, causing inconsistent cooling rates in different parts of the faucet blank. This generates internal compressive stress, affecting product quality and potentially leading to defects such as cracks.

Method used

The device uses components such as a support frame, cooling chamber, water tank, water pump, nozzle, and motor. The water pump sprays a uniform cooling medium, and the motor drives the turntable and fixed pipe to rotate the faucet blank synchronously, ensuring that all parts are in uniform contact with the cooling medium. Automatic adjustment is achieved by combining temperature sensors and a control display screen.

Benefits of technology

This achieves uniform cooling of the faucet blank, avoids internal stress and quality defects, and improves product consistency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of faucet production equipment, in particular to a cooling device for faucet production. The cooling device for faucet production comprises a supporting frame, a control display screen, a cooling cavity, a water storage tank, a water inlet pipe and a water pump, the control display screen is installed below the left side of the top of the supporting frame, the cooling cavity is fixedly connected to the supporting frame, and the water storage tank is fixedly connected to the right side of the top of the supporting frame. And the right side of the top of the water storage tank is fixedly connected with a water inlet pipe. A cooling medium in the water storage tank is pumped to the annular water pipe through the water pump and is uniformly sprayed on the faucet blank through the spray head, so that the problems that most of traditional cooling modes adopt natural cooling or simple water cooling modes, the simple water cooling modes are non-uniform in cooling, the cooling speeds of all parts of the faucet blank are easily inconsistent, internal pressure is generated, and the cooling efficiency is low are solved. The product quality is influenced, and even the defects of cracks and the like of the product are possibly caused.
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Description

Technical Field

[0001] This utility model relates to the technical field of faucet production equipment, and in particular to a cooling device for faucet production. Background Technology

[0002] A faucet is a device used to control the flow of water. It is usually installed at the outlet of a water pipe and can be turned on or off by rotating or turning it to adjust the water flow rate. It is widely used in homes, public places, and industries. In the production and processing of faucets, the cast or forged faucet blanks usually need to be cooled to achieve the appropriate hardness and mechanical properties.

[0003] Although existing faucet cooling devices are widely used in production processes, they still have some drawbacks and limitations. Traditional cooling methods mostly use natural cooling or simple water cooling. Simple water cooling is uneven, which can easily lead to inconsistent cooling rates in different parts of the faucet blank, resulting in internal compressive stress, affecting product quality, and may even cause defects such as cracks in the product.

[0004] Therefore, a cooling device for faucet production needs to be designed. Utility Model Content

[0005] To overcome the shortcomings of traditional cooling methods, which mostly rely on natural cooling or simple water cooling, and the uneven cooling caused by simple water cooling, which can lead to inconsistent cooling rates in different parts of the faucet blank, resulting in internal stress, affecting product quality, and even causing defects such as cracks, this utility model provides a cooling device for faucet production.

[0006] The technical solution is as follows: A cooling device for faucet production includes a support frame, a control display screen, a cooling chamber, a water storage tank, an inlet pipe, a water pump, a connecting pipe, an annular water pipe, nozzles, an outlet pipe, and a control valve. The control display screen is installed on the lower left side of the top of the support frame. The cooling chamber is fixedly connected to the support frame. The water storage tank is fixedly connected to the top right side of the support frame. The inlet pipe is fixedly connected to the top right side of the water storage tank. The water pump is installed on the right side of the cooling chamber. The water pump is electrically connected to the control display screen. The connecting pipe is fixedly connected to the bottom of the water pump. The annular water pipe is fixedly connected to the top of the water pump. Multiple nozzles are fixedly connected to the annular water pipe. The nozzles penetrate the interior of the cooling chamber. The outlet pipe is fixedly connected to the lower left side of the cooling chamber. The control valve is installed on the outlet pipe and is electrically connected to the control display screen.

[0007] Furthermore, it also includes a condenser, which is installed on the top right side of the support frame. The condenser is located directly below the water storage tank and is electrically connected to the control display screen.

[0008] Furthermore, it also includes a motor, a turntable, and fixed pipes. The motor is installed at the bottom of the cooling chamber and is electrically connected to the control display screen. The motor output shaft passes through the inside of the cooling chamber and is connected to the turntable. Multiple fixed pipes are fixedly connected to the top of the turntable.

[0009] Furthermore, it also includes a sealing cap, which is rotatably connected to the top right side of the cooling chamber.

[0010] Furthermore, it also includes a temperature sensor, which is installed inside the cooling chamber and electrically connected to the control display screen.

[0011] Furthermore, it also includes a temperature detection alarm, which is installed on the top of the sealed cover and is electrically connected to the control display screen.

[0012] Beneficial effects: 1. The cooling medium in the water storage tank is pumped to the ring water pipe by the water pump and then evenly sprayed onto the faucet blank through the nozzle. This solves the problem that traditional cooling methods mostly use natural cooling or simple water cooling. Simple water cooling is uneven and can easily lead to inconsistent cooling rates in different parts of the faucet blank, which can generate internal pressure, affect product quality, and may even cause defects such as cracks in the product.

[0013] 2. This utility model, by setting up a motor, a turntable and a fixed tube, the motor drives the turntable to rotate, so that the fixed tube and the blank rotate synchronously, so that all parts of the blank can fully contact the sprayed cooling medium, which further improves the uniformity of cooling and effectively avoids internal stress or quality defects in the blank caused by uneven cooling. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the support frame, cooling chamber, and water storage tank of this utility model.

[0016] Figure 3 This is a partial cross-sectional view of the cooling chamber and water storage tank components of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the water pump, annular water pipe, and nozzle of this utility model.

[0018] The components and their numbers in the diagram are as follows: 1: Support frame, 101: Control display screen, 2: Cooling chamber, 3: Water tank, 4: Inlet pipe, 5: Water pump, 6: Connecting pipe, 7: Ring water pipe, 8: Nozzle, 9: Outlet pipe, 10: Control valve, 11: Condenser, 12: Motor, 13: Turntable, 14: Fixing pipe, 15: Sealing cover, 16: Temperature sensor, 17: Temperature detection alarm. Detailed Implementation

[0019] Example: A cooling device for faucet manufacturing, such as... Figures 1-4 As shown, the system includes a support frame 1, a control display screen 101, a cooling chamber 2, a water storage tank 3, a water inlet pipe 4, a water pump 5, a connecting pipe 6, a ring-shaped water pipe 7, a nozzle 8, a water outlet pipe 9, and a control valve 10. The control display screen 101 is mounted on the lower left side of the top of the support frame 1. The cooling chamber 2 is welded to the support frame 1. The water storage tank 3 is welded to the top right side of the support frame 1. The water inlet pipe 4 is welded to the top right side of the water storage tank 3. The water pump 5 is mounted on the right side of the cooling chamber 2. The water pump 5 is electrically connected to the control display screen 101. The connecting pipe 6 is welded to the bottom of the water pump 5, and the ring-shaped water pipe 7 is welded to the top of the water pump 5. Fourteen nozzles 8 are welded onto the water pipe 7. The nozzles 8 penetrate the interior of the cooling chamber 2, ensuring that all parts can fully contact the sprayed cooling medium, further improving the uniformity of cooling and effectively preventing internal stress or quality defects in the blank due to uneven cooling. A water outlet pipe 9 is welded to the bottom left side of the cooling chamber 2. A control valve 10 is installed on the water outlet pipe 9. The control valve 10 is electrically connected to the control display screen 101. The cooled medium is discharged through the water outlet pipe 9. The control display screen 101 can control the opening of the control valve 10 according to the actual cooling needs, thereby adjusting the discharge flow rate of the cooling medium.

[0020] like Figure 3 As shown, it also includes a condenser 11. The condenser 11 is installed on the top right side of the support frame 1. The condenser 11 is located directly below the water storage tank 3. The condenser 11 is electrically connected to the control display screen 101 to realize the cooling of the cooling medium and ensure the continuity and efficiency of the cooling process.

[0021] like Figure 3 As shown, it also includes a motor 12, a turntable 13, and fixed pipes 14. The motor 12 is installed at the bottom of the cooling chamber 2. The motor 12 is electrically connected to the control display screen 101. The output shaft of the motor 12 passes through the interior of the cooling chamber 2 and is connected to the turntable 13. Multiple fixed pipes 14 are welded to the top of the turntable 13. The faucet blank rotates at a uniform speed in the cooling chamber 2 as the fixed pipes 14 rotate, so that each part can fully contact the sprayed cooling medium, further improving the uniformity of cooling and effectively avoiding internal stress or quality defects in the blank due to uneven cooling.

[0022] like Figure 1 As shown, it also includes a sealing cover 15. The sealing cover 15 is rotatably connected to the top right side of the cooling chamber 2, which can reduce the exchange of heat between the cooling chamber 2 and the outside, maintain the temperature stability inside the cooling chamber 2, improve the cooling efficiency, and at the same time prevent external impurities from entering the cooling chamber 2, avoiding contamination of the cooling medium and the water tap blank.

[0023] like Figures 1-3As shown, it also includes a temperature sensor 16 and a temperature detection alarm 17. The temperature sensor 16 is installed inside the cooling chamber 2 and is electrically connected to the control display screen 101. The temperature detection alarm 17 is installed on the top of the sealing cover 15 and is electrically connected to the control display screen 101. When the cooling of the faucet blank inside the cooling chamber 2 is detected, the temperature sensor 16 feeds back this temperature data to the control display screen 101. After data analysis and logical judgment, the control display screen 101 confirms that the cooling is complete and then sends a command to the temperature detection alarm 17. The temperature detection alarm 17 itself emits an audible and visual alarm to remind the operator that the cooling process has ended.

[0024] When cooling of the faucet blank is required, the operator first stores the cooling medium into the water tank 3 through the inlet pipe 4 to provide water for the cooling process. Then, the operator rotates the sealing cover 15 to open the cooling chamber 2, places the faucet blank in the fixing pipe 14, and then rotates the sealing cover 15 to close the cooling chamber 2. This reduces the exchange of heat between the cooling chamber 2 and the outside environment, maintains a stable temperature inside the cooling chamber 2, improves cooling efficiency, and prevents external impurities from entering the cooling chamber 2, avoiding contamination of the cooling medium and the faucet blank. The condenser 11 can be started via the control display screen 101 to achieve cooling of the cooling medium, ensuring the continuity and efficiency of the cooling process. 101. The water pump 5 and motor 12 are started. The cooling medium in the water storage tank 3 is drawn into the annular water pipe 7 through the connecting pipe 6 by the water pump 5. The cooling medium is evenly sprayed onto the faucet blank in the cooling chamber 2 through multiple nozzles 8 to cool the blank. The output shaft of motor 12 rotates, driving the turntable 13 to rotate. Multiple fixed pipes 14 fixedly connected to the top of the turntable 13 rotate synchronously. The faucet blank rotates at a uniform speed in the cooling chamber 2 with the rotation of the fixed pipes 14, so that all parts can fully contact the sprayed cooling medium, further improving the uniformity of cooling and effectively avoiding internal stress or quality defects in the blank caused by uneven cooling. The temperature sensor 16 will collect the temperature data. Temperature data is transmitted to the control display screen 101 in the form of electrical signals. The control display screen 101 compares the received temperature data with the preset suitable temperature range. If the temperature exceeds the range, the control display screen 101 will adjust the operating parameters of the relevant equipment accordingly, such as starting or adjusting the cooling power of the condenser 11, adjusting the working frequency of the water pump 5 to change the circulation speed of the cooling medium, etc., so as to ensure that the temperature in the cooling chamber 2 is always maintained within a range that is conducive to the cooling of the faucet blank, ensuring the stability of the cooling effect and the consistency of product quality. When the faucet blank inside the cooling chamber 2 is detected to be cooled, the temperature sensor 16 feeds back this temperature data to the control display screen. 101. After data analysis and logical judgment, the control display screen 101 confirms that cooling is complete and sends a command to the temperature detection alarm 17. The temperature detection alarm 17 itself emits an audible and visual alarm to remind the operator that the cooling process is over. The water pump 5 and motor 12 can then be turned off. The cooled medium falls back to the bottom of the cooling chamber 2 and is discharged through the water outlet pipe 9. The control display screen 101 can control the opening of the control valve 10 according to the actual cooling needs, thereby adjusting the discharge flow of the cooling medium. After the cooling medium is discharged, the sealing cover 15 is rotated to open the cooling chamber 2, and the faucet that has been cooled is removed from the fixed pipe 14. The sealing cover 15 is then rotated to close the cooling chamber 2, thus completing the cooling process of the faucet.

Claims

1. A cooling device for faucet manufacturing, characterized in that, The system includes a support frame (1), a control display screen (101), a cooling chamber (2), a water tank (3), an inlet pipe (4), a water pump (5), a connecting pipe (6), a ring water pipe (7), a nozzle (8), an outlet pipe (9), and a control valve (10). The control display screen (101) is installed on the lower left side of the top of the support frame (1). The cooling chamber (2) is fixedly connected to the support frame (1). The water tank (3) is fixedly connected to the top right side of the support frame (1). The inlet pipe (4) is fixedly connected to the top right side of the water tank (3). A water pump (5) is installed on the right side of the cavity (2). The water pump (5) is electrically connected to the control display screen (101). A connecting pipe (6) is fixedly connected to the bottom of the water pump (5). A ring water pipe (7) is fixedly connected to the top of the water pump (5). Multiple nozzles (8) are fixedly connected to the ring water pipe (7). The nozzles (8) penetrate the interior of the cooling cavity (2). A water outlet pipe (9) is fixedly connected to the bottom left side of the cooling cavity (2). A control valve (10) is installed on the water outlet pipe (9). The control valve (10) is electrically connected to the control display screen (101).

2. A cooling device for faucet manufacturing according to claim 1, characterized in that, It also includes a condenser (11), which is installed on the top right side of the support frame (1). The condenser (11) is located directly below the water storage tank (3) and is electrically connected to the control display screen (101).

3. A cooling device for faucet manufacturing according to claim 2, characterized in that, It also includes a motor (12), a turntable (13) and a fixed tube (14). The motor (12) is installed at the bottom of the cooling chamber (2). The motor (12) is electrically connected to the control display screen (101). The output shaft of the motor (12) passes through the interior of the cooling chamber (2) and is connected to the turntable (13). Multiple fixed tubes (14) are fixedly connected to the top of the turntable (13).

4. A cooling device for faucet manufacturing according to claim 3, characterized in that, It also includes a sealing cap (15), which is rotatably connected to the top right side of the cooling chamber (2).

5. A cooling device for faucet manufacturing according to claim 4, characterized in that, It also includes a temperature sensor (16), which is installed inside the cooling chamber (2) and is electrically connected to the control display screen (101).

6. A cooling device for faucet manufacturing according to claim 5, characterized in that, It also includes a temperature detection alarm (17), which is installed on the top of the sealing cover (15) and is electrically connected to the control display screen (101).